JCB 2.5, 3.0, 3.5 Teletruk Operator Manual 9811-0990

JCB 2.5, 3.0, 3.5 Teletruk Operator Manual 9811-0990 - Image 2

JCB 2.5, 3.0, 3.5 Teletruk Operator Manual 9811-0990 - Image 3

JCB 2.5, 3.0, 3.5 Teletruk Operator Manual 9811-0990 - Image 4

JCB 2.5, 3.0, 3.5 Teletruk Operator Manual 9811-0990 - Image 5

jcb 25 30 35 teletruk operator manual 9811 0990 2

jcb 25 30 35 teletruk operator manual 9811 0990 3

JCB 2.5, 3.0, 3.5 Teletruk Operator Manual 9811-0990

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-0990
Number of Pages: 340
Size: 13.3MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 2.5, 3.0, 3.5 Teletruk

1. Safety Notices
2. Important Information ………………………………………………………………………. xv
3. The Operator Manual ………………………………………………………………….. xv
4. Safety Warnings ………………………………………………………………………….xvi
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….2
9. Units of Measurement ……………………………………………………………………2
10. Left Side, Right Side ………………………………………………………………………3
11. Using the Machine …………………………………………………………………………3
12. Cab-Canopy …………………………………………………………………………………3
13. Cross References ………………………………………………………………………….3
14. Differential Lock Selection (3.5D 4×4 Only) ……………………………………….4
15. Location of Manual ………………………………………………………………………..5
16. Machine Description …………………………………………………………………………..7
17. The JCB Teletruk …………………………………………………………………………..7
18. Special Features ……………………………………………………………………………7
19. 3.0D 4×4 and 3.5D 4×4 …………………………………………………………………..8
20. Intended Use ………………………………………………………………………………..8
21. Component List …………………………………………………………………………….8
22. Safety Check List ……………………………………………………………………………..10
23. Safety – Yours and Others …………………………………………………………….10
24. General Safety …………………………………………………………………………… 11
25. Operating Safety …………………………………………………………………………14
26. Maintenance Safety ……………………………………………………………………..24
27. Safety Decals ………………………………………………………………………………….37
28. Introduction …………………………………………………………………………………37
29. Safety Decal Definitions ……………………………………………………………….38
30. Identifying Your Machine …………………………………………………………………..40
31. Machine Identification Plate ………………………………………………………….40
32. Unit Identification …………………………………………………………………………41
33. Component Identification Plates …………………………………………………….42
34. ROPS-FOPS Certification plate ……………………………………………………..43
35. Machine Security ……………………………………………………………………………..44
36. Introduction …………………………………………………………………………………44
37. JCB Plantguard …………………………………………………………………………..44
38. Construction Equipment Security And Registration Scheme (CESAR) .44
39. Operation
40. Introduction ……………………………………………………………………………………..47
41. Before Entering the Cab ……………………………………………………………………48
42. Entering and Leaving the Cab ……………………………………………………………51
43. Entering the Cab …………………………………………………………………………51
44. Leaving the Cab ………………………………………………………………………….51
45. Emergency Exit ……………………………………………………………………………….53
46. Cab with Rear Screen Opening ……………………………………………………..54
47. Seat Controls …………………………………………………………………………………..55
48. Introduction …………………………………………………………………………………55
49. Adjustment …………………………………………………………………………………55
50. Seat Belt …………………………………………………………………………………………57
51. Inertia Reel Seat Belt …………………………………………………………………..57
52. Static Seat Belt ……………………………………………………………………………59
53. Cab Layout ……………………………………………………………………………………..62
54. Component Key …………………………………………………………………………..63
55. Drive Controls, Switches and Instruments ……………………………………………64
56. Drive Controls ……………………………………………………………………………..64
57. Forward, Reverse Controls ………………………………………………………………..74
58. Basic Fit – TCR Machines ……………………………………………………………..74
59. Twin Pedal (Option) ……………………………………………………………………..75
60. 3.0D 4×4 Machines ………………………………………………………………………77
61. 3.5D 4×4 Machines ………………………………………………………………………78
62. Boom and Carriage Controls ……………………………………………………………..80
63. Placing Pattern ……………………………………………………………………………80
64. Loading Pattern …………………………………………………………………………..86
65. Safety Equipment …………………………………………………………………………….92
66. Load Moment Indicator (LMI) ………………………………………………………..92
67. Checking the Load Moment Indicator ……………………………………………..94
68. Rated Payload Lifting Capacity ……………………………………………………..99
69. Before Starting the Engine ……………………………………………………………….100
70. Starting the Engine …………………………………………………………………………103
71. 4-Wheel Drive Selection (3.5D 4×4 Machine) ………………………………..103
72. Preparing the Machine for Travel ……………………………………………………..105
73. Getting the Machine Moving …………………………………………………………….106
74. Operating Practices ……………………………………………………………………106
75. Operating Procedure ………………………………………………………………….108
76. Stopping and Parking the Machine …………………………………………………… 110
77. Working with the Machine ………………………………………………………………. 112
78. Operating Practices and Site Safety ……………………………………………. 112
79. Safety Practices ……………………………………………………………………….. 114
80. Danger Zone ……………………………………………………………………………. 115
81. Log Moving-Handling …………………………………………………………………. 115
82. Risk Assessment ………………………………………………………………………. 116
83. Lifting and Loading Operations …………………………………………………… 119
84. Safety Warnings ………………………………………………………………………..120
85. Fork Ratings ……………………………………………………………………………..124
86. Operating Safety ……………………………………………………………………….125
87. Driving Techniques …………………………………………………………………….127
88. Rollover ……………………………………………………………………………………132
89. Basic Loading Techniques …………………………………………………………..133
90. Operating Environment ……………………………………………………………………146
91. Introduction ……………………………………………………………………………….146
92. Operating in Low Temperatures …………………………………………………..146
93. Operating in High Temperatures ………………………………………………….147
94. Operating in Dusty or Sandy Areas ………………………………………………147
95. Operating in Coastal Regions ……………………………………………………..147
96. Operating on Wet or Soft Ground …………………………………………………147
97. Refuelling the Machine ……………………………………………………………………149
98. Low Fuel Levels ………………………………………………………………………..149
99. Filling the Tank ………………………………………………………………………….149
100. Moving a Disabled Machine …………………………………………………………….152
101. Towing and Retrieval ………………………………………………………………….152
102. Recovery Hitch ………………………………………………………………………….155
103. Transporting the Machine ………………………………………………………………..156
104. Lifting a Machine ……………………………………………………………………………158
105. Jacking Points ……………………………………………………………………………….160
106. Raising the Teletruk ……………………………………………………………………160
107. Lowering the Teletruk …………………………………………………………………161
108. Storage of the Machine …………………………………………………………………..162
109. Introduction ……………………………………………………………………………….162
110. Storage Area …………………………………………………………………………….162
111. Prepare the Machine for Storage …………………………………………………162
112. Put the Machine into Storage ………………………………………………………163
113. During Storage ………………………………………………………………………….163
114. Take the Machine Out of Storage …………………………………………………164
115. Routine Maintenance
116. Service Requirements …………………………………………………………………….165
117. Introduction ……………………………………………………………………………….165
118. Owner-Operator Support …………………………………………………………….166
119. Service-Maintenance Agreements ……………………………………………….166
120. Lifting Regulations – Inspections and Tests ……………………………………167
121. Obtaining Replacement Parts ………………………………………………………167
122. Health and Safety …………………………………………………………………………..168
123. Lubricants …………………………………………………………………………………168
124. Battery ……………………………………………………………………………………..172
125. Service Schedules ………………………………………………………………………….176
126. Introduction ……………………………………………………………………………….176
127. How to Use the Service Schedules ………………………………………………177
128. Calendar Equivalents …………………………………………………………………178
129. Pre-start Cold Checks, Service Points and Fluid Levels ………………….179
130. Functional Test and Final Inspection …………………………………………….184
131. Fluids, Lubricants and Capacities ……………………………………………………..186
132. Coolant Mixtures ……………………………………………………………………….188
133. Fuels ………………………………………………………………………………………..190
134. Preparing the Machine for Maintenance …………………………………………….197
135. Operator's Enclosure-Cab …………………………………………………………..197
136. Daily Inspection Cover ……………………………………………………………….201
137. Front Cover ………………………………………………………………………………202
138. Daily Inspection Rear Cover ………………………………………………………..203
139. Belly Plate (4WD Machines) ………………………………………………………..204
140. Optional Trash Guard …………………………………………………………………205
141. Cleaning the Machine ……………………………………………………………………..206
142. Introduction ……………………………………………………………………………….206
143. Preparing the Machine for Cleaning ……………………………………………..208
144. Checking For Damage …………………………………………………………………….210
145. Check the Machine Body and Structure ………………………………………..210
146. Check the Tyres ………………………………………………………………………..210
147. Check the Seat and Seat Belt …………………………………………………….. 211
148. Check the Hydraulic Hoses and Fittings ……………………………………….212
149. Checking the ROPS-FOPS Structure ……………………………………………212
150. Greasing ……………………………………………………………………………………….213
151. Introduction ……………………………………………………………………………….213
152. Carriage ……………………………………………………………………………………214
153. Boom ……………………………………………………………………………………….215
154. Rear Axle ………………………………………………………………………………….216
155. Sideshift Option …………………………………………………………………………218
156. Inner Boom ……………………………………………………………………………….219
157. Brakes ………………………………………………………………………………………….220
158. Park Brake ………………………………………………………………………………..220
159. Electrical System ……………………………………………………………………………222
160. Battery ……………………………………………………………………………………..222
161. Jump Starting the Engine ……………………………………………………………226
162. Fuses ……………………………………………………………………………………….228
163. Relays ……………………………………………………………………………………..234
164. Bulbs ……………………………………………………………………………………….236
165. Engine (Perkins) …………………………………………………………………………….237
166. Oil and Filter ……………………………………………………………………………..237
167. Air Filter ……………………………………………………………………………………240
168. Fan Belt ……………………………………………………………………………………242
169. Engine (Deutz 2011-L04W) ……………………………………………………………..244
170. Oil and Filter ……………………………………………………………………………..244
171. Air Filter ……………………………………………………………………………………248
172. Alternator Drive Belt …………………………………………………………………..250
173. Cooling System ……………………………………………………………………………..252
174. Checking the Coolant Level ………………………………………………………..252
175. Diesel Fuel System …………………………………………………………………………255
176. Introduction ……………………………………………………………………………….255
177. Water Separator and Engine Fuel Filter ………………………………………..257
178. Bleeding the System ………………………………………………………………….262
179. LPG Fuel System …………………………………………………………………………..264
180. General …………………………………………………………………………………….264
181. Type of LPG ……………………………………………………………………………..265
182. Filling the LPG Tank …………………………………………………………………..266
183. Changing the LPG Tank ……………………………………………………………..266
184. Hydraulic System ……………………………………………………………………………268
185. Introduction ……………………………………………………………………………….268
186. Releasing the Hydraulic Pressure ………………………………………………..270
187. Checking the Fluid Level …………………………………………………………….272
188. Checking for Leaks …………………………………………………………………….274
189. Checking the Hoses and Pipework ………………………………………………275
190. Changing the Filter Element ………………………………………………………..276
191. Tyres and Wheels …………………………………………………………………………..278
192. General …………………………………………………………………………………….278
193. Tyre Inflation ……………………………………………………………………………..279
194. Changing a Wheel ……………………………………………………………………..281
195. Forks ……………………………………………………………………………………………284
196. Inspecting the Forks …………………………………………………………………..284
197. Changing the Forks ……………………………………………………………………285
198. Optional Attachments
199. Introduction ……………………………………………………………………………………287
200. Connecting-Disconnecting Hydraulic Hoses ……………………………………….290
201. Introduction ……………………………………………………………………………….290
202. Connecting the Hydraulic Hoses ………………………………………………….291
203. Disconnecting the Hydraulic Hoses ………………………………………………293
204. Quick Release Couplings ……………………………………………………………295
205. Shovel-Attachments ………………………………………………………………………..298
206. Engaging the Shovel-Attachments ……………………………………………….298
207. Disengaging the Shovel-Attachments ……………………………………………300
208. Changezee Quickhitch ……………………………………………………………………302
209. Installing Changezee Quickhitch Attachments ……………………………….302
210. Removing Changezee Quickhitch Attachments ……………………………..304
211. Specifications
212. Static Dimensions …………………………………………………………………………..307
213. Noise Data …………………………………………………………………………………….310
214. Attachments Data ………………………………………………………………………….. 311
215. Tyre Sizes and Pressures ………………………………………………………………..312
216. Introduction ……………………………………………………………………………….312
217. Specifications ……………………………………………………………………………313
218. Warranty
219. Machine Service Record Sheet ………………………………………………………..317
220. Registration Information ………………………………………………………………….321

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