JCB 214 to 4CX - 17 Operator Manual 9801-9197

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JCB 214 to 4CX – 17 Operator Manual 9801-9197

$20.00

Type Of Manual: Operator Manual
ManualID: 9801-9197
Number of Pages: 238
Size: 35.7MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 214, 3CX – 14, 215, 3CX – 15, 215E, 3C – 15, 217, 3CX – 17, 214S, 4CX – 14, 215S, 4CX – 15, 217S, 4CX – 17

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Units of Measurement ……………………………………………………………………1
10. Left Side, Right Side ………………………………………………………………………1
11. Using the Machine …………………………………………………………………………1
12. Cab-Canopy …………………………………………………………………………………2
13. Cross References ………………………………………………………………………….2
14. Machine Description …………………………………………………………………………..3
15. The JCB Backhoe Loader ………………………………………………………………3
16. Component List …………………………………………………………………………….3
17. Safety Check List ……………………………………………………………………………….4
18. Safety – Yours and Others ………………………………………………………………4
19. General Safety ……………………………………………………………………………..4
20. Operating Safety …………………………………………………………………………..6
21. Maintenance Safety ……………………………………………………………………….7
22. Safety Decals ………………………………………………………………………………….10
23. Safety Decal Recognition …………………………………………………………….. 11
24. Identifying Your Machine …………………………………………………………………..15
25. Machine Identification Plate ………………………………………………………….15
26. Component Identification Plates …………………………………………………….15
27. Operation
28. Introduction ……………………………………………………………………………………..19
29. Before Entering the Cab ……………………………………………………………………20
30. Entering and Leaving the Cab ……………………………………………………………21
31. Doors and Windows …………………………………………………………………………22
32. Opening and Closing the Doors …………………………………………………….22
33. Opening and Closing the Side Windows …………………………………………22
34. Opening and Closing the Rear Window ………………………………………….23
35. Seat Controls …………………………………………………………………………………..24
36. Electrical Options ………………………………………………………………………..25
37. Seat Belt …………………………………………………………………………………………26
38. Inertia Reel Seat Belt …………………………………………………………………..26
39. Cab Layout ……………………………………………………………………………………..27
40. Drive Controls, Switches and Instruments ……………………………………………28
41. Drive Controls ……………………………………………………………………………..28
42. Switches …………………………………………………………………………………….32
43. Instruments …………………………………………………………………………………39
44. TorqueLock …………………………………………………………………………………42
45. Extreme Cold Climate Heater Switch (Optional) ………………………………43
46. Air Conditioning and Heater Controls ……………………………………………..49
47. Operating Levers ……………………………………………………………………………..50
48. Loader Controls …………………………………………………………………………..50
49. Hydraulic Speed Control ……………………………………………………………….50
50. Loader Bucket …………………………………………………………………………….51
51. Stabilizer Controls ……………………………………………………………………….54
52. Backhoe Controls ………………………………………………………………………..56
53. Safety Equipment …………………………………………………………………………….66
54. Boom and Swing Locks ………………………………………………………………..66
55. Control Lever Locks (If Fitted) ……………………………………………………….68
56. Warning Beacon ………………………………………………………………………….69
57. Before Starting The Engine ……………………………………………………………….70
58. Starting The Engine ………………………………………………………………………….72
59. Preparing The Machine For Travel ……………………………………………………..74
60. Backhoe Attachments ………………………………………………………………….74
61. Tucked In Travel Position ……………………………………………………………..74
62. Central Protruding Travel Position ………………………………………………….75
63. Road Travel Position ……………………………………………………………………75
64. Site Travelling Position …………………………………………………………………76
65. Testing The Park Brake …………………………………………………………………….78
66. Getting The Machine Moving ……………………………………………………………..79
67. Operating Practices ……………………………………………………………………..79
68. Stopping and Parking the Machine ……………………………………………………..82
69. Working With The Machine ……………………………………………………………….84
70. Using The Attachments And Site Safety …………………………………………84
71. Working With The Loader ……………………………………………………………..86
72. Working With The Backhoe …………………………………………………………..88
73. Operating In Low And High Temperatures …………………………………………..98
74. Low Temperatures ……………………………………………………………………….98
75. High Temperatures ………………………………………………………………………98
76. Moving A Disabled Machine ………………………………………………………………99
77. Transporting The Machine ……………………………………………………………….100
78. Storage …………………………………………………………………………………………102
79. Storing the Machine ……………………………………………………………………102
80. Routine Maintenance
81. Service Requirements …………………………………………………………………….103
82. Introduction ……………………………………………………………………………….103
83. Owner-Operator Support …………………………………………………………….103
84. Service-Maintenance Agreements ……………………………………………….103
85. Initial Service and Inspection (100 Hours) ……………………………………..103
86. Obtaining Replacement Parts ………………………………………………………104
87. Health and Safety …………………………………………………………………………..105
88. Lubricants …………………………………………………………………………………105
89. Battery ……………………………………………………………………………………..107
90. First Aid – Electrolyte ………………………………………………………………….107
91. Service Schedules ………………………………………………………………………….109
92. Introduction ……………………………………………………………………………….109
93. How to Use the Service Schedules ………………………………………………109
94. Pre-start Cold Checks, Service Points and Fluid Levels ………………….109
95. Functional Test and Final Inspection ……………………………………………. 112
96. Fluids, Lubricants and Capacities …………………………………………………….. 114
97. Coolant Mixtures ………………………………………………………………………. 116
98. Cleaning the Machine …………………………………………………………………….. 117
99. Introduction ………………………………………………………………………………. 117
100. Preparing the Machine for Cleaning …………………………………………….. 117
101. Cleaning the Machine ………………………………………………………………… 118
102. Checking for Damage ……………………………………………………………………..121
103. Seat Belt ……………………………………………………………………………………….122
104. Checking the Seat Belt Condition and Security ………………………………122
105. ROPS-FOPS Structure ……………………………………………………………………123
106. Checking The ROPS-FOPS Structure …………………………………………..123
107. Loader Arm Safety Strut ………………………………………………………………….124
108. Installing …………………………………………………………………………………..124
109. Removing …………………………………………………………………………………125
110. Greasing ……………………………………………………………………………………….126
111. Loader Arms ……………………………………………………………………………..126
112. Backhoe and Quickhitch ……………………………………………………………..127
113. Front Axle (2 Wheel Drive Machines) ……………………………………………128
114. Front Axle (4 Wheel Drive Machines) ……………………………………………128
115. Front Axle (All Wheel Drive Machines) ………………………………………….129
116. Rear Axle (All Wheel Drive Machines) ………………………………………….129
117. Extending Dipper ……………………………………………………………………….130
118. Driveshafts ……………………………………………………………………………….130
119. Multi Purpose Bucket …………………………………………………………………131
120. Stabilizers (Centermount Machines) …………………………………………….131
121. Loader Quickhitch ……………………………………………………………………..131
122. Power Sideshift …………………………………………………………………………131
123. Kingpost …………………………………………………………………………………..132
124. Knuckle (if fitted) ………………………………………………………………………..132
125. Backhoe Quickhitch (Hydraulic) …………………………………………………..133
126. Access Panels ……………………………………………………………………………….134
127. Engine Cover …………………………………………………………………………….134
128. Front Grill ………………………………………………………………………………….135
129. Brakes ………………………………………………………………………………………….136
130. Park Brake Adjustment ……………………………………………………………….136
131. Checking the Foot Brake Fluid Level ……………………………………………136
132. Electrical System ……………………………………………………………………………137
133. Battery ……………………………………………………………………………………..137
134. Jump Starting The Engine …………………………………………………………..138
135. Fuses ……………………………………………………………………………………….140
136. Link Box Fuses ………………………………………………………………………….141
137. Relays ……………………………………………………………………………………..142
138. Engine ………………………………………………………………………………………….143
139. Checking the Oil Level ……………………………………………………………….143
140. Changing the Oil and Filter ………………………………………………………….143
141. Changing the Air Filter Elements ………………………………………………….146
142. Checking the Coolant …………………………………………………………………147
143. Changing the Coolant …………………………………………………………………148
144. Cleaning the Cab Heater Filter …………………………………………………….149
145. Front End Accessory Drive Belt …………………………………………………..150
146. Fuel System …………………………………………………………………………………..152
147. Types of Fuel …………………………………………………………………………….152
148. Filling the Tank ………………………………………………………………………….153
149. Draining the Water Separator and Engine Fuel Filter ………………………154
150. Changing the Water Separator Filter …………………………………………….154
151. Cleaning Water Sedimenter Pump ……………………………………………….155
152. Changing the Engine Fuel Filter Element ………………………………………156
153. Bleeding the System ………………………………………………………………….157
154. Hydraulic System ……………………………………………………………………………158
155. Checking the Fluid Level …………………………………………………………….158
156. Hydraulic Tank Cap ……………………………………………………………………159
157. Changing the Filter Element ………………………………………………………..159
158. Changing the Suction Strainer ……………………………………………………..161
159. Hydraulic Oil Cooler …………………………………………………………………..162
160. Hose Burst Protection Valve (if fitted) ………………………………………………..163
161. Checking Hose Burst Protection Valve ………………………………………….163
162. Lowering a Load ………………………………………………………………………..163
163. Transmission …………………………………………………………………………………165
164. Checking the Synchro Shuttle Oil Level ………………………………………..165
165. Changing the Synchro Shuttle Oil and Filter ………………………………….165
166. Checking the Powershift Transmission Oil Level ……………………………167
167. Changing the Powershift Oil and Filter ………………………………………….167
168. Tires and Wheels ……………………………………………………………………………169
169. Tire Inflation ………………………………………………………………………………169
170. Checking the Wheel Nut Torques …………………………………………………169
171. Axles …………………………………………………………………………………………….170
172. Front and Rear Axle (All Wheel Steer Machines) ……………………………170
173. Front and Rear Axle (Two Wheel Steer Machines) …………………………172
174. Wear Pads …………………………………………………………………………………….174
175. Extradig Dipper Wear Pads …………………………………………………………174
176. Stabilizer Legs (Sideshift Machines Only) ……………………………………..176
177. Windshield Washer …………………………………………………………………………177
178. Checking the Level …………………………………………………………………….177
179. Optional Attachments
180. Introduction ……………………………………………………………………………………179
181. Attachments For Your Machine ………………………………………………………..180
182. Quick Release Couplings ………………………………………………………………..181
183. Connecting and Disconnecting …………………………………………………….181
184. Venting Hydraulic Pressure ……………………………………………………………..183
185. Loader Quickhitch …………………………………………………………………………..184
186. Installing The Quickhitch Carriage ……………………………………………….184
187. Removing The Quickhitch Carriage ……………………………………………..185
188. Installing Loader Quickhitch Attachments ……………………………………..185
189. Removing Loader Quickhitch Attachments ……………………………………187
190. Backhoe Quickhitch (Mechanical Type) …………………………………………….189
191. Installing The Quickhitch …………………………………………………………….189
192. Removing The Quickhitch …………………………………………………………..190
193. Installing Backhoe Quickhitch Attachments ……………………………………190
194. Removing Backhoe Quickhitch Attachments ………………………………….191
195. Backhoe Quickhitch (Hydraulic Type) ………………………………………………..193
196. Installing the Quickhitch ……………………………………………………………..193
197. Removing the Quickhitch ……………………………………………………………194
198. Installing Backhoe Quickhitch Attachments ……………………………………194
199. Removing Backhoe Quickhitch Attachments ………………………………….196
200. Directly Mounted Backhoe Attachments …………………………………………….198
201. Installing Directly Mounted Backhoe Attachments ………………………….198
202. Bucket – Forks Option ……………………………………………………………………..200
203. Safety and Control ……………………………………………………………………..200
204. Preparing the Forks for Use ………………………………………………………..200
205. Preparing For Road Travel ………………………………………………………….201
206. Preparing For Site Travel ……………………………………………………………201
207. Adjust The Fork Spacing …………………………………………………………….201
208. Daily Maintenance ……………………………………………………………………..201
209. Tool Carrier And Forks Option ………………………………………………………….202
210. Safety and Control ……………………………………………………………………..202
211. Preparing the Forks for Use ………………………………………………………..202
212. Adjust the Fork Spacing ……………………………………………………………..203
213. Preparing for Road Travel …………………………………………………………..203
214. Preparing for Site Travel ……………………………………………………………..203
215. Preparing for Bucket Operation ……………………………………………………203
216. Daily Maintenance ……………………………………………………………………..203
217. Hydraulic Tool Circuit (H.T.C) …………………………………………………………..204
218. Connecting the Hand Held Tool ……………………………………………………204
219. Operating The Tool …………………………………………………………………….205
220. Disconnecting the Hand Held Tool ……………………………………………….205
221. Side Tip Shovel ……………………………………………………………………………..206
222. Safety Decals ……………………………………………………………………………206
223. Safety and Control ……………………………………………………………………..207
224. Side Tip Operation ……………………………………………………………………..207
225. Daily Maintenance ……………………………………………………………………..209
226. Specifications
227. Lifting Regulations …………………………………………………………………………. 211
228. Lifting Regulations …………………………………………………………………….. 211
229. Loader Performance ………………………………………………………………….. 211
230. Backhoe Bucket Weights And Dimensions ………………………………………..212
231. Standard Duty Buckets ……………………………………………………………….212
232. Heavy Duty Buckets …………………………………………………………………..212
233. Heavy Duty, High Capacity Buckets ……………………………………………..212
234. Excavator Quick Hitch ………………………………………………………………..212
235. Static Dimensions …………………………………………………………………………..213
236. 214, 3CX – 14 Machines ……………………………………………………………..213
237. 214S, 4CX – 14 Machines …………………………………………………………..214
238. 215, 3CX – 15 Machines ……………………………………………………………..215
239. 215S, 4CX – 15 Machines …………………………………………………………..216
240. 217, 3CX – 17 Machines ……………………………………………………………..217
241. 217S, 4CX – 17 Machines …………………………………………………………..218
242. SAE Lift Charts ………………………………………………………………………………220
243. 214, 214S, 3CX – 14, 4CX – 14 …………………………………………………….220
244. 215, 215S, 3CX – 15, 4CX – 15 …………………………………………………….222
245. 215E, 3C – 15 ……………………………………………………………………………224
246. 217, 217S, 3CX – 17, 4CX – 17 …………………………………………………….226
247. Tire Sizes And Pressures ………………………………………………………………..228
248. Front Wheels …………………………………………………………………………….228
249. Rear Wheels ……………………………………………………………………………..229
250. Front and Rear Wheels ………………………………………………………………230

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