JCB 2155, 2170 Fastrac Operator Manual 9801-1581

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JCB 2155, 2170 Fastrac Operator Manual 9801-1581

$20.00

Type Of Manual: Operator Manual
ManualID: 9801-1581
Number of Pages: 256
Size: 33.8MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 2155, 2170 Fastrac

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About this Manual ………………………………………………………………………………1
7. Machine Models and Serial Numbers ………………………………………………1
8. Using this Manual ………………………………………………………………………….1
9. Units of Measurement ……………………………………………………………………1
10. Left Side, Right Side ………………………………………………………………………1
11. Cross References ………………………………………………………………………….1
12. Using the Machine …………………………………………………………………………1
13. Optional Equipment ……………………………………………………………………….1
14. The JCB Fastrac ………………………………………………………………………………..2
15. Safety First ……………………………………………………………………………………….4
16. Safety – Yours and Others ………………………………………………………………4
17. Safety Check List ……………………………………………………………………………….5
18. General Safety ……………………………………………………………………………..5
19. Operating Safety …………………………………………………………………………..6
20. Maintenance Safety ……………………………………………………………………..12
21. Safety Decals ………………………………………………………………………………….17
22. Safety Decal Recognition ……………………………………………………………..19
23. Identifying your Machine ……………………………………………………………………20
24. Serial Number Plate …………………………………………………………………….20
25. Operation
26. Introduction ……………………………………………………………………………………..23
27. Before Entering the Cab ……………………………………………………………………24
28. Entering and Leaving the Cab – Doors and Windows …………………………….26
29. Opening and Closing the Doors …………………………………………………….26
30. Opening and Closing the Windows ………………………………………………..27
31. Cab Layout – 2155 and 2170 ……………………………………………………………..28
32. Controls ……………………………………………………………………………………..28
33. Cab Layout – 2155 Plus and 2170 Plus ……………………………………………….32
34. Controls ……………………………………………………………………………………..32
35. Seats ……………………………………………………………………………………………..35
36. Suspension Seat (Standard) …………………………………………………………35
37. Heated Suspension Seat (Optional) ……………………………………………….37
38. Seat Belts ……………………………………………………………………………………….39
39. Introduction …………………………………………………………………………………39
40. Fasten the Seat Belt …………………………………………………………………….39
41. Check the Seat Belt is Operating Correctly ……………………………………..39
42. Release the Seat Belt …………………………………………………………………..39
43. Drive Controls, Switches and Instruments ……………………………………………40
44. Steering Column Adjustment …………………………………………………………40
45. Front Console ……………………………………………………………………………..41
46. Steering Column Multi-Purpose Switch …………………………………………..42
47. Right Hand Switch Panel ………………………………………………………………43
48. Rear Switch Panel ……………………………………………………………………….44
49. Instrument Cluster ……………………………………………………………………….45
50. Warnings (Audible-Visual) …………………………………………………………….47
51. Warnings (Visual only) ………………………………………………………………….49
52. Instrument Cluster Programming …………………………………………………..51
53. System Error Codes …………………………………………………………………….58
54. Wheel Slip ………………………………………………………………………………….59
55. Air Conditioning and Heater Controls ……………………………………………..61
56. Cab Interior Light …………………………………………………………………………62
57. Safety Equipment …………………………………………………………………………….63
58. Transport Locks …………………………………………………………………………..63
59. Transport Lock – Plus Models ………………………………………………………..64
60. Before Starting the Engine …………………………………………………………………65
61. Starting the Engine …………………………………………………………………………..67
62. Normal Starting ……………………………………………………………………………67
63. Cold Starting ……………………………………………………………………………….68
64. Testing the Park Brake ……………………………………………………………………..69
65. Preparing for Travel ………………………………………………………………………….70
66. Before Travelling on Public Roads …………………………………………………70
67. Getting the Machine Moving ………………………………………………………….70
68. Travelling ………………………………………………………………………………………..71
69. Utilisation of Gears ………………………………………………………………………71
70. General Precautions …………………………………………………………………….78
71. Four Wheel Drive and Differential Lock …………………………………………..80
72. Field Speed Control ……………………………………………………………………..81
73. Four Wheel Steering (4WS) ………………………………………………………….82
74. Stopping and Parking the Machine ……………………………………………………..88
75. Anti-lock Braking System (ABS) (if fitted) ………………………………………..90
76. Using the Machine and Site Safety …………………………………………………….91
77. Safety Must Come First ………………………………………………………………..91
78. Operating Environment ……………………………………………………………………..93
79. Operating in High Temperatures ……………………………………………………93
80. Operating in Low Temperatures …………………………………………………….93
81. Working with your Machine ……………………………………………………………….95
82. Rear Electronic Linkage Control …………………………………………………….95
83. Rear 3-point Linkage Mechanical Connections and Adjustment ……….102
84. Front 3-point Linkage – Mechanical Connections and Adjustment …….105
85. External Hydraulics – Manual Spool Valve ……………………………………..107
86. External Hydraulics – Plus Models ……………………………………………….. 111
87. External Hydraulics – All Models ………………………………………………….. 115
88. Quick Release Couplings …………………………………………………………… 119
89. Drawbars and Hitches ………………………………………………………………..121
90. Connecting Trailer Brakes …………………………………………………………..129
91. Independent Power Take-off (PTO) ………………………………………………131
92. Automatic Trailer Coupling ………………………………………………………….143
93. Moving a Disabled Machine …………………………………………………………….145
94. General …………………………………………………………………………………….145
95. Limp Home Mode ………………………………………………………………………145
96. Preparation for Towing ……………………………………………………………….146
97. Transporting the Machine ………………………………………………………………..149
98. Routine Maintenance
99. Service Requirements …………………………………………………………………….151
100. Introduction ……………………………………………………………………………….151
101. Owner-Operator Support …………………………………………………………….151
102. Service-Maintenance Agreements ……………………………………………….151
103. Initial Service and Inspection (100 Hours) ……………………………………..151
104. Obtaining Replacement Parts ………………………………………………………152
105. Health and Safety …………………………………………………………………………..153
106. Lubricants …………………………………………………………………………………153
107. Battery ……………………………………………………………………………………..155
108. First Aid – Electrolyte ………………………………………………………………….155
109. Service Schedules ………………………………………………………………………….157
110. How to Use the Service Schedules ………………………………………………157
111. Service Schedule Tables …………………………………………………………….158
112. Fluid, Lubricants and Capacities ………………………………………………………164
113. Coolant Mixtures ……………………………………………………………………….165
114. Cleaning the Machine ……………………………………………………………………..166
115. Checking for Damage ……………………………………………………………………..167
116. Seat Belt ……………………………………………………………………………………….168
117. Checking the ROPS Structure ………………………………………………………….169
118. Engine Cover …………………………………………………………………………………170
119. Opening the Engine Cover ………………………………………………………….170
120. Closing the Engine Cover ……………………………………………………………170
121. Greasing ……………………………………………………………………………………….171
122. Propshafts and PTO Drive Shafts …………………………………………………171
123. Steering Swivels ………………………………………………………………………..173
124. Rear Anti-roll Bar Ball Joints ……………………………………………………….174
125. Rear Suspension Cylinder Pivots …………………………………………………175
126. Front 3-Point Linkage …………………………………………………………………176
127. Hydraulic Lift and 3-Point Linkage ………………………………………………..177
128. Rear PTO Drive Shaft Bearing …………………………………………………….177
129. Automatic Trailer Coupling (if fitted) ……………………………………………..178
130. Roller Drawbar (If fitted) ……………………………………………………………..179
131. Air Conditioning and Heater …………………………………………………………….180
132. Air Conditioning Filters ……………………………………………………………….180
133. Cleaning the Heater Filter …………………………………………………………..181
134. Brakes ………………………………………………………………………………………….182
135. Checking the Foot Brake Fluid Level ……………………………………………182
136. Checking the Trailer Air Tank ………………………………………………………183
137. Checking the Air Tank Warning Lights …………………………………………..184
138. Checking and Renewing Foot Brake Pads …………………………………….185
139. Checking the Park Brake Pads ……………………………………………………187
140. Electrical ……………………………………………………………………………………….188
141. Battery ……………………………………………………………………………………..188
142. Jump-starting the Engine ……………………………………………………………189
143. Checking the Beam Alignment …………………………………………………….191
144. Fuses ……………………………………………………………………………………….192
145. Relay Identification …………………………………………………………………….194
146. Engine ………………………………………………………………………………………….196
147. Changing the Air Filter Elements ………………………………………………….196
148. Checking the Oil Level ……………………………………………………………….198
149. Changing the Oil and Filter ………………………………………………………….199
150. Checking the Coolant Level ………………………………………………………..201
151. Draining and Refilling the Coolant ………………………………………………..202
152. Cleaning the Radiator and Coolers ………………………………………………204
153. Fan Belt ……………………………………………………………………………………205
154. Fuel System …………………………………………………………………………………..207
155. Types of Fuel …………………………………………………………………………….207
156. Advice ………………………………………………………………………………………208
157. Filling the Tank ………………………………………………………………………….208
158. Draining the Fuel Pre-Filter …………………………………………………………209
159. Changing the Fuel Pre-Filter Element …………………………………………..210
160. Changing the Fuel Filter Element ………………………………………………… 211
161. Bleeding the Fuel System …………………………………………………………..212
162. Hydraulic System ……………………………………………………………………………213
163. Checking the Fluid Level …………………………………………………………….213
164. Changing the Filter Element ………………………………………………………..214
165. Changing the Hydraulic Fluid and Cleaning the Suction Strainers …….215
166. Coupling Drains …………………………………………………………………………216
167. Transmission …………………………………………………………………………………217
168. Checking the Gearbox Oil Level …………………………………………………..217
169. Changing the Gearbox Oil and Suction Strainer …………………………….218
170. Changing the Transmission Oil Filter ……………………………………………220
171. Front PTO Transfer Gearbox (Optional) ………………………………………..221
172. Front Axle …………………………………………………………………………………222
173. Rear Axle – 2WS ………………………………………………………………………..224
174. Rear Axle – 4WS (Optional) …………………………………………………………226
175. Tyres and Wheels …………………………………………………………………………..229
176. General …………………………………………………………………………………….229
177. Tyre Inflation ……………………………………………………………………………..229
178. Checking Wheel Nut Torques ………………………………………………………230
179. Adjustable Track Width ……………………………………………………………….231
180. Lock Stops ………………………………………………………………………………..232
181. Checking and Adjusting the Wheel Alignment ……………………………….233
182. Fender Adjustment …………………………………………………………………….235
183. Windscreen Washer ……………………………………………………………………….236
184. Checking Fluid Level ………………………………………………………………….236
185. Automatic Trailer Coupling (Optional) ……………………………………………….237
186. Checking for Wear ……………………………………………………………………..237
187. Specification
188. Static Dimensions …………………………………………………………………………..238
189. Weights and Loads …………………………………………………………………………239
190. Unladen Weights ……………………………………………………………………….239
191. Load Capacities …………………………………………………………………………239
192. Laden Weights …………………………………………………………………………..240
193. Tyres …………………………………………………………………………………………….241
194. Pressures, Speeds and Loads …………………………………………………….241
195. Maximum Travel Speeds in all Gear Ratios ……………………………………….243
196. General Information ……………………………………………………………………243
197. Warranty
198. Machine Service Record Sheet ………………………………………………………..244
199. Registration Information 246

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