JCB 2155, 2170 Fastrac Operator Manual 9811-5600

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JCB 2155, 2170 Fastrac Operator Manual 9811-5600

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-5600
Number of Pages: 293
Size: 19.1MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 2155, 2170 Fastrac

1. Safety Notices
2. Important Information …………………………………………………………………………1
3. The Operator Manual …………………………………………………………………….1
4. Safety Warnings ……………………………………………………………………………1
5. Introduction
6. About this Manual ………………………………………………………………………………3
7. Machine Model and Serial Number ………………………………………………….3
8. Using this Manual ………………………………………………………………………….3
9. Left Side, Right Side ………………………………………………………………………3
10. Using the Machine …………………………………………………………………………3
11. Cross References ………………………………………………………………………….3
12. Machine Description …………………………………………………………………………..4
13. The JCB Fastrac …………………………………………………………………………..4
14. Intended Use ………………………………………………………………………………..4
15. Component Location ……………………………………………………………………..4
16. Safety Check List ……………………………………………………………………………….7
17. Safety – Yours and Others ………………………………………………………………7
18. General Safety ……………………………………………………………………………..7
19. Operating Safety …………………………………………………………………………..9
20. Maintenance Safety ……………………………………………………………………..15
21. Safety Labels …………………………………………………………………………………..21
22. Introduction …………………………………………………………………………………21
23. Safety Label Identification …………………………………………………………….22
24. Identifying your Machine ……………………………………………………………………25
25. Machine Identification Plate ………………………………………………………….25
26. Typical Product Identification No. (PIN) ………………………………………..26
27. ROPS and FOPS Certification Labels …………………………………………….28
28. Operation
29. Introduction ……………………………………………………………………………………..29
30. Before Entering the Cab ……………………………………………………………………30
31. Entering and Leaving the Cab – Doors and Windows …………………………….32
32. Opening and Closing the Doors …………………………………………………….33
33. Emergency Exit …………………………………………………………………………..34
34. Opening and Closing the Windows ………………………………………………..35
35. Rear Window ……………………………………………………………………………35
36. Opening Roof Panel (optional) ……………………………………………………35
37. Visibility Aids ……………………………………………………………………………………36
38. Mirrors ……………………………………………………………………………………….36
39. Introduction ………………………………………………………………………………36
40. Adjusting the Mirror ……………………………………………………………………36
41. Checking the Field of Vision ……………………………………………………….36
42. Cab Layout – 2155 and 2170 ……………………………………………………………..37
43. Controls ……………………………………………………………………………………..37
44. Cab Layout – 2155 Plus and 2170 Plus ……………………………………………….41
45. Controls ……………………………………………………………………………………..41
46. Seats ……………………………………………………………………………………………..44
47. Suspension Seat (Standard) …………………………………………………………44
48. Fore-Aft Adjustment …………………………………………………………………..44
49. Height-Weight Adjustment ………………………………………………………….44
50. Backrest Angle Adjustment …………………………………………………………44
51. Damper Adjustment …………………………………………………………………..44
52. Fore-Aft Isolator ………………………………………………………………………..44
53. Armrest Adjustment …………………………………………………………………..44
54. Swivel Adjustment …………………………………………………………………….45
55. Backrest Extension Height Adjustment (optional) …………………………..45
56. Suspension Lockout ………………………………………………………………….45
57. Heated Suspension Seat (Optional) ……………………………………………….46
58. Fore-Aft Adjustment …………………………………………………………………..46
59. Height-Auto Weight Adjustment …………………………………………………..46
60. Suspension Damper Adjustment …………………………………………………46
61. Fore-Aft Shock Absorber …………………………………………………………….46
62. Backrest Extension Height Adjustment …………………………………………46
63. Backrest Angle Adjustment …………………………………………………………46
64. Armrest Height Adjustment …………………………………………………………46
65. Armrest Angle Adjustment ………………………………………………………….46
66. Swivel Adjustment …………………………………………………………………….46
67. Seat Cushion Depth Adjustment ………………………………………………….47
68. Seat Cushion Angle Adjustment ………………………………………………….47
69. Lumbar Support Adjustment ……………………………………………………….47
70. Seat Heating …………………………………………………………………………….47
71. Passenger's Seat ………………………………………………………………………..47
72. Backrest Angle Adjustment …………………………………………………………47
73. Seat Belts ……………………………………………………………………………………….48
74. Introduction …………………………………………………………………………………48
75. Fasten the Seat Belt …………………………………………………………………….48
76. Check the Seat Belt is Operating Correctly ……………………………………..48
77. Release the Seat Belt …………………………………………………………………..49
78. Drive Controls, Switches and Instruments ……………………………………………50
79. Steering Column Adjustment …………………………………………………………50
80. Front Console ……………………………………………………………………………..51
81. Steering Column Multi-Purpose Switch …………………………………………..52
82. Right Hand Switch Panel ………………………………………………………………53
83. Rear Switch Panel ……………………………………………………………………….54
84. Instrument Cluster ……………………………………………………………………….55
85. Warnings (Audible-Visual) …………………………………………………………….58
86. Warnings (Visual only) ………………………………………………………………….60
87. Instrument Cluster Programming …………………………………………………..62
88. Level `0' Programming Mode (Normal Operation) ………………………….62
89. Level 1 Programming Mode ………………………………………………………..65
90. Level 1 Programming Mode (continued) ……………………………………….67
91. System Error Codes …………………………………………………………………….69
92. Number Error Codes ………………………………………………………………….69
93. Fault Identification and Rectification …………………………………………….69
94. Wheel Slip ………………………………………………………………………………….70
95. Slip Control Re-calibration ………………………………………………………….70
96. Slip Control – Normal Operations …………………………………………………70
97. Air Conditioning and Heater Controls ……………………………………………..72
98. Heating ……………………………………………………………………………………72
99. Air Conditioning ………………………………………………………………………..72
100. Defrosting ………………………………………………………………………………..72
101. Cab Interior Light …………………………………………………………………………73
102. Spot Light …………………………………………………………………………………73
103. Safety Equipment …………………………………………………………………………….74
104. Transport Locks …………………………………………………………………………..74
105. To free the lever for operation (G) ………………………………………………..74
106. To lock the lever in neutral (H) …………………………………………………….74
107. Transport Lock – Plus Models ………………………………………………………..75
108. Before Starting the Engine …………………………………………………………………76
109. Starting the Engine …………………………………………………………………………..78
110. Normal Starting ……………………………………………………………………………78
111. Cold Starting ……………………………………………………………………………….79
112. Testing the Park Brake ……………………………………………………………………..80
113. Preparing for Travel ………………………………………………………………………….81
114. Before Travelling on Public Roads …………………………………………………81
115. Getting the Machine Moving ………………………………………………………….81
116. Travelling ………………………………………………………………………………………..83
117. Utilisation of Gears ………………………………………………………………………83
118. Six Speed Gearbox ……………………………………………………………………83
119. JCB Powershift …………………………………………………………………………84
120. JCB Selectronic ………………………………………………………………………..87
121. General Precautions …………………………………………………………………….90
122. Four Wheel Drive and Differential Lock …………………………………………..92
123. Automatic Differential Lock Cut-out ……………………………………………..92
124. Field Speed Control ……………………………………………………………………..93
125. Four Wheel Steering (4WS) ………………………………………………………….94
126. Introduction ………………………………………………………………………………94
127. Steer Mode Selection …………………………………………………………………94
128. Two-Wheel Steer Mode (2WS) ……………………………………………………95
129. Crab Steer Mode (A) ………………………………………………………………….96
130. Proportional Steer Mode (B) ……………………………………………………….96
131. True Tracking Mode (C) ……………………………………………………………..97
132. Delay Mode (D) …………………………………………………………………………97
133. Headland Management System (HMS) ………………………………………..98
134. Stopping and Parking the Machine ……………………………………………………100
135. Anti-lock Braking System (ABS) (if fitted) ………………………………………102
136. Working with your Machine ……………………………………………………………..103
137. Operating Practices and Site Safety …………………………………………….103
138. Clothing and Safety Equipment ……………………………………………………103
139. Danger Zone …………………………………………………………………………….103
140. Safety Must Come First ………………………………………………………………103
141. Risk Assessment ……………………………………………………………………….105
142. General ………………………………………………………………………………….105
143. Personnel ……………………………………………………………………………….105
144. The machine with attachment (if fitted) ……………………………………….105
145. The load or attachment …………………………………………………………….105
146. Loading-unloading area ……………………………………………………………106
147. The route to be traversed …………………………………………………………106
148. Weather …………………………………………………………………………………106
149. Lifting and Loading Operations ………………………………………………….106
150. Rear Electronic Linkage Control …………………………………………………..107
151. Introduction …………………………………………………………………………….107
152. Attaching an Implement – Using Controls in Cab ………………………….108
153. Attaching an Implement- using External Controls (on fender) ………..109
154. Transport ………………………………………………………………………………..109
155. System Activation …………………………………………………………………… 110
156. FIeld Operation ………………………………………………………………………. 110
157. At the Headland (or when finishing the operation) ……………………….. 110
158. Area Cut-out System (optional) ………………………………………………… 112
159. Rear 3-point Linkage Mechanical Connections and Adjustment ………. 114
160. Linkage Type …………………………………………………………………………. 114
161. Implement Attachment …………………………………………………………….. 114
162. Lift Rods ………………………………………………………………………………… 115
163. Stabilizers ……………………………………………………………………………… 116
164. Front 3-point Linkage – Mechanical Connections and Adjustment ……. 117
165. Linkage Type and Connection ………………………………………………….. 117
166. Road Travel …………………………………………………………………………… 118
167. External Hydraulics – Manual Spool Valve …………………………………….. 119
168. Control Layout ……………………………………………………………………….. 119
169. Variable Flow Spool Operation ………………………………………………….120
170. Fixed Flow Spool Operation ………………………………………………………121
171. Front 3-point Linkage Operation ………………………………………………..122
172. External Hydraulics – Plus Models ………………………………………………..123
173. Control Layout ………………………………………………………………………..123
174. Flow and Kick-out Controls ……………………………………………………….124
175. Ram Operation ……………………………………………………………………….124
176. Motor Operation ………………………………………………………………………125
177. Front 3 point linkage Operation …………………………………………………126
178. External Hydraulics – All Models …………………………………………………..127
179. Connecting Equipment …………………………………………………………….127
180. Front Linkage Lock-out Valve ……………………………………………………128
181. Priority Flow Service ………………………………………………………………..130
182. Quick Release Couplings ……………………………………………………………131
183. Quick Release Couplings – Do's & Don'ts ……………………………………131
184. Connecting and Disconnecting ………………………………………………….131
185. Drawbars and Hitches ………………………………………………………………..133
186. Pick-up Hitch (PUH) …………………………………………………………………133
187. Clevis Drawbar ……………………………………………………………………….135
188. Roller Drawbar (optional) ………………………………………………………….137
189. Swinging Drawbar (optional) ……………………………………………………..139
190. Connecting Trailer Brakes …………………………………………………………..141
191. Connecting Two-Line Air Brakes ……………………………………………….141
192. Connecting Single-Line Air Brakes …………………………………………….141
193. Connecting Hydraulic Brakes ……………………………………………………142
194. Trailer Anti-lock Braking System (ABS) ………………………………………142
195. Independent Power Take-off (PTO) ………………………………………………143
196. Introduction …………………………………………………………………………….143
197. Fitting the Rear PTO Output Shaft ……………………………………………..144
198. Attaching Equipment to Rear PTO ……………………………………………..146
199. Checking the Implement Driveshaft Length …………………………………147
200. Rear PTO Operation ………………………………………………………………..148
201. Attaching Equipment to Front PTO …………………………………………….150
202. Front PTO Operation ……………………………………………………………….151
203. PTO Static Guards …………………………………………………………………..152
204. Automatic Trailer Coupling ………………………………………………………….153
205. Automatic Coupling Procedure ………………………………………………….153
206. Manual Coupling Procedure ……………………………………………………..154
207. De-Coupling ……………………………………………………………………………154
208. Height Adjustment …………………………………………………………………..154
209. Operating Environment ……………………………………………………………………155
210. Operating in Low Temperatures …………………………………………………..155
211. Using the Engine and Gearbox Heaters ………………………………………..155
212. Operating in High Temperatures ………………………………………………….155
213. Protection offered by the Cab ………………………………………………………157
214. Definition of Category 1 ……………………………………………………………157
215. Definition of Category 2 ……………………………………………………………157
216. Comfort and Safety inside the Cab …………………………………………….157
217. Refuelling the Machine ……………………………………………………………………158
218. Low Fuel Levels ………………………………………………………………………..158
219. Filling the Tank ………………………………………………………………………….158
220. Moving a Disabled Machine …………………………………………………………….160
221. General …………………………………………………………………………………….160
222. Limp Home Mode ………………………………………………………………………160
223. Preparation for Towing ……………………………………………………………….161
224. Connect the towing vehicle ……………………………………………………….161
225. Prepare the machine. ………………………………………………………………161
226. Release the Park Brake ……………………………………………………………161
227. Removing the Propshafts ………………………………………………………….162
228. Transporting the Machine ………………………………………………………………..164
229. Storage of the Machine …………………………………………………………………..166
230. Introduction ……………………………………………………………………………….166
231. Storage Area …………………………………………………………………………….166
232. Prepare the Machine for Storage …………………………………………………166
233. Put the Machine into Storage ………………………………………………………166
234. During Storage ………………………………………………………………………….166
235. Take the Machine Out of Storage …………………………………………………167
236. Routine Maintenance
237. Service Requirements …………………………………………………………………….169
238. Introduction ……………………………………………………………………………….169
239. Owner-Operator Support …………………………………………………………….169
240. Service-Maintenance Agreements ……………………………………………….169
241. Initial Service and Inspection ……………………………………………………….169
242. Obtaining Replacement Parts ………………………………………………………170
243. Health and Safety …………………………………………………………………………..171
244. Lubricants …………………………………………………………………………………171
245. Introduction …………………………………………………………………………….171
246. Hygiene ………………………………………………………………………………….171
247. Storage ………………………………………………………………………………….171
248. Waste Disposal ……………………………………………………………………….171
249. Handling …………………………………………………………………………………171
250. First Aid – Oil …………………………………………………………………………..172
251. Spillage ………………………………………………………………………………….172
252. Fires ………………………………………………………………………………………172
253. Battery ……………………………………………………………………………………..173
254. Warning Symbols …………………………………………………………………….174
255. First Aid – Electrolyte ………………………………………………………………..174
256. Service Schedules ………………………………………………………………………….175
257. Introduction ……………………………………………………………………………….175
258. How to Use the Service Schedules ………………………………………………175
259. Calendar Equivalents …………………………………………………………………175
260. Pre-start Cold Checks, Service Points and Fluid Levels ………………….176
261. Functional Test and Final Inspection …………………………………………….180
262. Fluid, Lubricants and Capacities ………………………………………………………182
263. Coolant Mixtures ……………………………………………………………………….182
264. Fuel …………………………………………………………………………………………184
265. Recommended Fuel Specification ……………………………………………..184
266. Acceptable Fuel Specification ……………………………………………………184
267. Sulphur Content ………………………………………………………………………184
268. Aviation Kerosene Fuels …………………………………………………………..184
269. Low Temperature Fuels ……………………………………………………………184
270. Fatty Acid Methyl Ester Fuels as a Replacement for diesel Fuels …..185
271. Tools …………………………………………………………………………………………….186
272. Carrying Tools onto the Machine ………………………………………………….186
273. Preparing the Machine for Maintenance …………………………………………….187
274. Making the Machine Safe ……………………………………………………………187
275. Cleaning the Machine ……………………………………………………………………..188
276. Introduction ……………………………………………………………………………….188
277. Detergents ……………………………………………………………………………..188
278. Pressure Washing and Steam Cleaning ……………………………………..188
279. Preparing the Machine for Cleaning ……………………………………………..188
280. Cleaning the Machine …………………………………………………………………189
281. Checking for Damage ……………………………………………………………………..191
282. Check the Machine Body and Structure ………………………………………..191
283. Check the Tyres ………………………………………………………………………..191
284. Check the Seat and Seat Belt ……………………………………………………..191
285. Check the Hydraulic Hoses and Fittings ……………………………………….191
286. Checking the ROPS Structure ……………………………………………………..192
287. Engine Cover …………………………………………………………………………………193
288. Opening the Engine Cover ………………………………………………………….193
289. Closing the Engine Cover ……………………………………………………………194
290. Greasing ……………………………………………………………………………………….196
291. Introduction …………………………………………………………

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