JCB 2CX Backhoe Loader With Tier 3 Engine Operator Manual 9821-2050

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JCB 2CX Backhoe Loader With Tier 3 Engine Operator Manual 9821-2050 - Image 3

JCB 2CX Backhoe Loader With Tier 3 Engine Operator Manual 9821-2050 - Image 4

JCB 2CX Backhoe Loader With Tier 3 Engine Operator Manual 9821-2050 - Image 5

jcb 2cx backhoe loader with tier 3 engine operator manual 9821 2050 2

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JCB 2CX Backhoe Loader With Tier 3 Engine Operator Manual 9821-2050

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-2050
Number of Pages: 292
Size: 26.3MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 2CX Backhoe Loader With Tier 3 Engine

1. Safety Notices
2. Important Information ……………………………………………………………………….. ix
3. The Operator Manual …………………………………………………………………… ix
4. Safety Warnings ………………………………………………………………………….. ix
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Left Side, Right Side ………………………………………………………………………1
10. Cab-Canopy …………………………………………………………………………………1
11. Cross References ………………………………………………………………………….1
12. Machine Description …………………………………………………………………………..2
13. The JCB Backhoe Loader ………………………………………………………………2
14. Intended Use ………………………………………………………………………………..2
15. Component List …………………………………………………………………………….2
16. Safety Check List ……………………………………………………………………………….3
17. Safety – Yours and Others ………………………………………………………………3
18. General Safety ……………………………………………………………………………..3
19. Operating Safety …………………………………………………………………………..5
20. Maintenance Safety ……………………………………………………………………….8
21. Safety Check List (Airmaster machines) ……………………………………………..13
22. General Safety ……………………………………………………………………………13
23. Operating Safety …………………………………………………………………………13
24. Maintenance safety ……………………………………………………………………..13
25. Safety Labels …………………………………………………………………………………..14
26. Introduction …………………………………………………………………………………14
27. Safety Label Identification …………………………………………………………….15
28. Identifying Your Machine …………………………………………………………………..18
29. Machine Identification Plate ………………………………………………………….18
30. Compressor Unit Identification (Airmaster machines) ……………………….19
31. Component Identification Plates …………………………………………………….20
32. Transmission Identification Numbers ……………………………………………..21
33. ROPS-FOPS Certification plate ……………………………………………………..22
34. FOPS Data Plate …………………………………………………………………………22
35. Machine Security ……………………………………………………………………………..23
36. Introduction …………………………………………………………………………………23
37. JCB Plantguard …………………………………………………………………………..23
38. Construction Equipment Security And Registration Scheme (CESAR) .23
39. Operation
40. Introduction ……………………………………………………………………………………..25
41. Before Entering the Cab ……………………………………………………………………26
42. Entering and Leaving the Cab ……………………………………………………………27
43. Doors and Windows …………………………………………………………………………28
44. Opening and Closing the Doors …………………………………………………….28
45. Opening and Closing the Side Windows …………………………………………29
46. Opening and Closing the Rear Window ………………………………………….29
47. Seat Controls …………………………………………………………………………………..30
48. Introduction …………………………………………………………………………………30
49. Standard Seat ……………………………………………………………………………..30
50. Seat Belt …………………………………………………………………………………………33
51. Inertia Reel Seat Belt …………………………………………………………………..33
52. Visibility Aids ……………………………………………………………………………………35
53. Mirrors ……………………………………………………………………………………….35
54. Cab Layout ……………………………………………………………………………………..36
55. Component Key …………………………………………………………………………..37
56. Drive Controls, Switches and Instruments ……………………………………………38
57. Drive Controls ……………………………………………………………………………..38
58. Steer Mode Selector …………………………………………………………………….41
59. Switches …………………………………………………………………………………….42
60. Instruments …………………………………………………………………………………47
61. Air Conditioning and Heater Controls ……………………………………………..50
62. Compressor (Airmaster machines) …………………………………………………51
63. Operating Levers ……………………………………………………………………………..57
64. Introduction …………………………………………………………………………………57
65. Control Layouts …………………………………………………………………………..57
66. Loader Controls …………………………………………………………………………..58
67. Backhoe Controls ………………………………………………………………………..61
68. Stabiliser Controls ……………………………………………………………………….70
69. Auxiliary Controls ………………………………………………………………………..72
70. Three Point Hitch Controls ……………………………………………………………75
71. Safety Equipment …………………………………………………………………………….77
72. Boom and Slew Locks ………………………………………………………………….77
73. Overload Warning System (If Fitted) ………………………………………………79
74. Beacon ………………………………………………………………………………………80
75. Fire Extinguisher (if fitted) …………………………………………………………….81
76. Before Starting the Engine …………………………………………………………………82
77. Starting The Engine ………………………………………………………………………….84
78. Preparing The Machine For Travel ……………………………………………………..86
79. Backhoe Attachments ………………………………………………………………….86
80. Tucked In Travel Position ……………………………………………………………..86
81. Central Protruding Travel Position ………………………………………………….87
82. Road Travel Position ……………………………………………………………………87
83. Site Travelling Position …………………………………………………………………89
84. Getting The Machine Moving ……………………………………………………………..91
85. Operating Practices ……………………………………………………………………..91
86. Stopping and Parking the Machine ……………………………………………………..93
87. Working With The Machine ……………………………………………………………….95
88. Operating Practices and Site Safety ………………………………………………95
89. Clothing and Safety Equipment ……………………………………………………..95
90. Danger Zone ………………………………………………………………………………95
91. Log Moving-Handling ……………………………………………………………………95
92. Safety Practices ………………………………………………………………………….95
93. Working With The Loader ……………………………………………………………..97
94. Working With The Backhoe …………………………………………………………101
95. Working With The Compressor (Airmaster machines only) ………………108
96. Trailer Pick-up And Three Point Hitch ………………………………………….. 110
97. Three Point Hitch ………………………………………………………………………. 112
98. Power Take-Off (PTO) ……………………………………………………………….. 115
99. Lifting (Object Handling) …………………………………………………………….. 117
100. Getting the Machine Unstuck ………………………………………………………121
101. Operating Environment ……………………………………………………………………122
102. Operating in Low Temperatures …………………………………………………..122
103. Operating in High Temperatures ………………………………………………….122
104. Operating in Dusty or Sandy Areas ………………………………………………122
105. Operating in Coastal Regions ……………………………………………………..122
106. Operating on Wet or Soft Ground …………………………………………………122
107. Refuelling the Machine ……………………………………………………………………123
108. Low Fuel Levels ………………………………………………………………………..123
109. Filling the Tank ………………………………………………………………………….123
110. Moving A Disabled Machine …………………………………………………………….125
111. Towing and Retrieval ………………………………………………………………….125
112. Lowering a Load ………………………………………………………………………..127
113. Transporting The Machine ……………………………………………………………….128
114. Lifting A Machine ……………………………………………………………………………130
115. Storage of the Machine …………………………………………………………………..132
116. Introduction ……………………………………………………………………………….132
117. Storage Area …………………………………………………………………………….132
118. Prepare the Machine for Storage …………………………………………………132
119. Put the Machine into Storage ………………………………………………………132
120. During Storage ………………………………………………………………………….132
121. Take the Machine Out of Storage …………………………………………………133
122. Routine Maintenance
123. Service Requirements …………………………………………………………………….135
124. Introduction ……………………………………………………………………………….135
125. Owner-Operator Support …………………………………………………………….135
126. Service-Maintenance Agreements ……………………………………………….135
127. Initial Service and Inspection ……………………………………………………….135
128. Fit for Purpose Tests for Lifting Equipment …………………………………….136
129. Obtaining Replacement Parts ………………………………………………………136
130. Health and Safety …………………………………………………………………………..137
131. Lubricants …………………………………………………………………………………137
132. Battery ……………………………………………………………………………………..139
133. Service Schedules ………………………………………………………………………….141
134. Introduction ……………………………………………………………………………….141
135. How to Use the Service Schedules ………………………………………………141
136. Calendar Equivalents …………………………………………………………………141
137. Pre-start Cold Checks, Service Points and Fluid Levels ………………….142
138. Functional Test and Final Inspection …………………………………………….147
139. Fluids, Lubricants and Capacities ……………………………………………………..149
140. Coolant Mixtures ……………………………………………………………………….151
141. Fuels ………………………………………………………………………………………..152
142. Tools …………………………………………………………………………………………….155
143. Toolbox (If fitted) ………………………………………………………………………..155
144. Carrying Tools onto the Machine ………………………………………………….155
145. Prepare the Machine for Maintenance ………………………………………………156
146. Introduction ……………………………………………………………………………….156
147. How to Make the Machine Safe (Loader Arm Lowered) ………………….156
148. How to Make the Machine Safe (Loader Arm Lifted) ………………………156
149. Cleaning the Machine ……………………………………………………………………..158
150. Introduction ……………………………………………………………………………….158
151. Preparing the Machine for Cleaning ……………………………………………..158
152. Cleaning the Machine …………………………………………………………………159
153. Checking for Damage ……………………………………………………………………..162
154. Check the Machine Body and Structure ………………………………………..162
155. Check the Tyres ………………………………………………………………………..162
156. Check the Seat and Seat Belt ……………………………………………………..162
157. Check the Hydraulic Hoses and Fittings ……………………………………….162
158. Check the Electrical Circuits ………………………………………………………..163
159. Checking The ROPS-FOPS Structure …………………………………………..163
160. Greasing ……………………………………………………………………………………….164
161. Introduction ……………………………………………………………………………….164
162. Preparing the Machine for Greasing …………………………………………….164
163. Loader Arms ……………………………………………………………………………..164
164. Backhoe …………………………………………………………………………………..165
165. Front Axle …………………………………………………………………………………166
166. Rear Axle ………………………………………………………………………………….166
167. Extending Dipper ……………………………………………………………………….167
168. Driveshafts ……………………………………………………………………………….167
169. 6-in-1 Clam bucket …………………………………………………………………….168
170. Stabilisers …………………………………………………………………………………168
171. Backhoe Quickhitch (Mechanical) ………………………………………………..169
172. Access Panels ……………………………………………………………………………….170
173. Introduction ……………………………………………………………………………….170
174. Engine Cover …………………………………………………………………………….170
175. Front Grille ………………………………………………………………………………..172
176. Heating and Air Conditioning ……………………………………………………………173
177. Cleaning the Cab Heater Fresh Air Filter ………………………………………173
178. Airmaster ………………………………………………………………………………………175
179. Compressor Oil and Filter (Airmaster machines) ……………………………175
180. Compressor Air Filter (Airmaster machines) ………………………………….181
181. Oil Cooler …………………………………………………………………………………182
182. Brakes ………………………………………………………………………………………….183
183. Park Brake ………………………………………………………………………………..183
184. Foot Brake ………………………………………………………………………………..185
185. Electrical System ……………………………………………………………………………186
186. Battery ……………………………………………………………………………………..186
187. Jump Starting The Engine …………………………………………………………..187
188. Fuses ……………………………………………………………………………………….189
189. Link Box Fuses ………………………………………………………………………….190
190. Relays ……………………………………………………………………………………..191
191. Engine ………………………………………………………………………………………….192
192. Oil and Filter ……………………………………………………………………………..192
193. Cooling System …………………………………………………………………………194
194. Front End Accessory Drive Belt …………………………………………………..196
195. Air Filter ……………………………………………………………………………………198
196. Fuel System …………………………………………………………………………………..200
197. Introduction ……………………………………………………………………………….200
198. Water Separator and Engine Fuel Filter ………………………………………..200
199. Bleeding the System ………………………………………………………………….205
200. Hydraulic System ……………………………………………………………………………206
201. Introduction ……………………………………………………………………………….206
202. Releasing the Hydraulic Pressure ………………………………………………..206
203. Hydraulic Tank Filler Cap ……………………………………………………………207
204. Oil and Filters ……………………………………………………………………………207
205. Hose Burst Protection Valves (If fitted) ………………………………………….209
206. Steering ………………………………………………………………………………………..210
207. Checking the Emergency Steer System ………………………………………..210
208. Transmission ………………………………………………………………………………… 211
209. Gearbox …………………………………………………………………………………… 211
210. Changing the Oil and Filter ………………………………………………………….212
211. Axles ………………………………………………………………………………………..213
212. Tyres and Wheels …………………………………………………………………………..216
213. Tyre Inflation ……………………………………………………………………………..216
214. Wheel Nuts ……………………………………………………………………………….217
215. Wheel Alignment ……………………………………………………………………………218
216. Introduction ……………………………………………………………………………….218
217. Re-phasing the Steer System ………………………………………………………218
218. Wear Pads …………………………………………………………………………………….220
219. Extending Dipper Wear Pads ……………………………………………………..220
220. Stabiliser Legs (Sideshift Machines Only) ……………………………………..222
221. Windscreen Washer ……………………………………………………………………….223
222. Checking the Level …………………………………………………………………….223
223. Fire Extinguisher (if fitted) ………………………………………………………………..224
224. Checking the Fire Extinguisher ……………………………………………………224
225. Optional Attachments
226. Introduction ……………………………………………………………………………………225
227. Attachments For Your Machine ………………………………………………………..226
228. Connecting-Disconnecting Hydraulic Hoses ……………………………………….227
229. Introduction ……………………………………………………………………………….227
230. Connecting the Hydraulic Hoses ………………………………………………….227
231. Disconnecting the Hydraulic Hoses ………………………………………………228
232. Quick Release Couplings ……………………………………………………………229
233. Loader Quickhitch …………………………………………………………………………..231
234. Loader Quickhitch Carriage …………………………………………………………231
235. Loader Quickhitch Attachments ……………………………………………………232
236. Backhoe Quickhitch (Mechanical Type) …………………………………………….234
237. Introduction ……………………………………………………………………………….234
238. Installing The Quickhitch …………………………………………………………….234
239. Removing The Quickhitch …………………………………………………………..235
240. Recommended Quickhitch Orientation Diagrams …………………………..236
241. Installing Backhoe Quickhitch Attachments ……………………………………237
242. Removing Backhoe Quickhitch Attachments ………………………………….238
243. Directly Mounted Backhoe Attachments …………………………………………….241
244. Installing Directly Mounted Backhoe Attachments ………………………….241
245. Hammer (If Fitted) ………………………………………………………………………….243
246. Hammer Operation …………………………………………………………………….243
247. Hydraulic Tool Circuit (H.T.C) (If fitted) ………………………………………………244
248. Connecting the Hand Held Tool ……………………………………………………244
249. Operating The Tool …………………………………………………………………….245
250. Disconnecting the Hand Held Tool ……………………………………………….245
251. Side Tip Bucket ……………………………………………………………………………..246
252. Safety Decals ……………………………………………………………………………246
253. Safety and Control ……………………………………………………………………..246
254. Side Tip Operation ……………………………………………………………………..247
255. Daily Maintenance ……………………………………………………………………..248
256. Utility Package (If fitted) …………………………………………………………………..249
257. Location on Machine ………………………………………………………………….249
258. Removing the Breaker from the Mount …………………………………………250
259. Lifting the Breaker into the Mount ………………………………………………..251
260. Using the Hose Reel ………………………………………………………………….252
261. Work Platforms ………………………………………………………………………………253
262. Specifications
263. Lifting (Object Handling) Regulations And Safe Working Loads ……………255
264. Introduction ……………………………………………………………………………….255
265. Loader End ……………………………………………………………………………….255
266. Excavator End …………………………………………………………………………..256
267. Backhoe Bucket Weights And Dimensions ………………………………………..257
268. General Purpose Buckets (Standard Profile) …………………………………257
269. Grading Buckets ………………………………………………………………………..257
270. Static Dimensions …………………………………………………………………………..258
271. 2CX Machines …………………………………………………………………………..258
272. 2CXL Machines …………………………………………………………………………259
273. 2CXS Machines …………………………………………………………………………260
274. 2CX Streetmaster Machines ………………………………………………………..261
275. 2CX Airmaster Machines …………………………………………………………….262
276. Hydraulic Hose Burst Pressures ……………………………………………………….264
277. Introduction ……………………………………………………………………………….264
278. Old Type Hose …………………………………………………………………………..264
279. New Type Hose …………………………………………………………………………265
280. Noise Data …………………………………………………………………………………….266
281. Introduction ……………………………………………………………………………….266
282. All Machines ……………………………………………………………………………..266
283. Vibration Data ………………………………………………………………………………..267
284. Introduction ……………………………………………………………………………….267
285. 2CX …………………………………………………………………………………………268
286. 2CX Airmaster, 2CXL ………………………………………………………….

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