JCB 2DX Backhoe Loader Operator Manual 9831-3600

JCB 2DX Backhoe Loader Operator Manual 9831-3600 - Image 2

JCB 2DX Backhoe Loader Operator Manual 9831-3600 - Image 3

JCB 2DX Backhoe Loader Operator Manual 9831-3600 - Image 4

JCB 2DX Backhoe Loader Operator Manual 9831-3600 - Image 5

jcb 2dx backhoe loader operator manual 9831 3600 2

jcb 2dx backhoe loader operator manual 9831 3600 3

JCB 2DX Backhoe Loader Operator Manual 9831-3600

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-3600
Number of Pages: 190
Size: 18.2MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 2DX Backhoe Loader

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cross References ………………………………………………………………………………………………………………… 1
8. Location of Manual ………………………………………………………………………………………………………………. 1
9. Safety
10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
11. Safety Warnings …………………………………………………………………………………………………………………… 3
12. General Safety …………………………………………………………………………………………………………………….. 4
13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
14. About the Product
15. Introduction
16. General ……………………………………………………………………………………………………………………………….. 7
17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
18. Product Compliance ……………………………………………………………………………………………………………… 7
19. Description
20. General ……………………………………………………………………………………………………………………………….. 8
21. Intended Use ……………………………………………………………………………………………………………………….. 8
22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
23. Optional Equipment and Attachments …………………………………………………………………………………….. 8
24. Danger Zone ……………………………………………………………………………………………………………………….. 8
25. Main Component Locations …………………………………………………………………………………………………… 9
26. Product and Component Identification
27. Machine …………………………………………………………………………………………………………………………….. 10
28. Engine ………………………………………………………………………………………………………………………………. 10
29. Axle ………………………………………………………………………………………………………………………………….. 11
30. Gearbox …………………………………………………………………………………………………………………………….. 12
31. Hydraulic Pump ………………………………………………………………………………………………………………….. 12
32. Safety Labels
33. General ……………………………………………………………………………………………………………………………… 13
34. Operator Station
35. Component Locations …………………………………………………………………………………………………………. 14
36. Interior Switches
37. Ignition Switch ……………………………………………………………………………………………………………………. 16
38. Multi-Purpose Switch ………………………………………………………………………………………………………….. 16
39. Cab Interior Light ……………………………………………………………………………………………………………….. 17
40. Console Switches
41. General ……………………………………………………………………………………………………………………………… 18
42. Road Lights ……………………………………………………………………………………………………………………….. 18
43. Rear Fog Lights …………………………………………………………………………………………………………………. 18
44. Hazard Warning Lights ……………………………………………………………………………………………………….. 18
45. Front Work Lights ………………………………………………………………………………………………………………. 19
46. Rear Work Lights ……………………………………………………………………………………………………………….. 19
47. Four Wheel Drive Selector ………………………………………………………………………………………………….. 19
48. Kingpost Clamp ………………………………………………………………………………………………………………….. 19
49. Operation
50. Introduction
51. General ……………………………………………………………………………………………………………………………… 21
52. Operating Safety
53. General ……………………………………………………………………………………………………………………………… 22
54. Worksite Safety ………………………………………………………………………………………………………………….. 24
55. Risk Assessment ……………………………………………………………………………………………………………….. 25
56. Walk-Around Inspection
57. General ……………………………………………………………………………………………………………………………… 27
58. Entering and Leaving the Operator Station
59. General ……………………………………………………………………………………………………………………………… 28
60. Doors
61. Operator Door ……………………………………………………………………………………………………………………. 29
62. Windows
63. Side Window ……………………………………………………………………………………………………………………… 30
64. Rear Window …………………………………………………………………………………………………………………….. 30
65. Before Starting the Engine
66. General ……………………………………………………………………………………………………………………………… 32
67. Operator Seat
68. General ……………………………………………………………………………………………………………………………… 34
69. Basic Seat …………………………………………………………………………………………………………………………. 34
70. Suspension Seat ………………………………………………………………………………………………………………… 35
71. Seat Belt
72. General ……………………………………………………………………………………………………………………………… 37
73. Static Seat Belt ………………………………………………………………………………………………………………….. 37
74. Mirrors
75. General ……………………………………………………………………………………………………………………………… 39
76. Starting the Engine
77. General ……………………………………………………………………………………………………………………………… 40
78. Warming Up ………………………………………………………………………………………………………………………. 40
79. Stopping and Parking
80. General ……………………………………………………………………………………………………………………………… 42
81. Preparing for Travel
82. General ……………………………………………………………………………………………………………………………… 43
83. Preparing for Road Travel …………………………………………………………………………………………………… 44
84. Preparing for Worksite Travel ………………………………………………………………………………………………. 45
85. Beacon ……………………………………………………………………………………………………………………………… 46
86. Safety Equipment
87. Boom Lock ………………………………………………………………………………………………………………………… 47
88. Slew Lock …………………………………………………………………………………………………………………………. 47
89. Drive Controls
90. Steering Wheel ………………………………………………………………………………………………………………….. 49
91. Accelerator Pedal ……………………………………………………………………………………………………………….. 49
92. Hand Throttle Control …………………………………………………………………………………………………………. 49
93. Service Brake Pedal …………………………………………………………………………………………………………… 49
94. Park Brake ………………………………………………………………………………………………………………………… 50
95. Transmission Drive Lever ……………………………………………………………………………………………………. 50
96. Steer Mode Control ……………………………………………………………………………………………………………. 51
97. Instruments
98. Instrument Panel ………………………………………………………………………………………………………………… 52
99. Getting the Machine Moving
100. General ……………………………………………………………………………………………………………………………… 54
101. Slopes
102. General ……………………………………………………………………………………………………………………………… 56
103. Driving on Slopes ………………………………………………………………………………………………………………. 56
104. Operating Levers-Pedals
105. General ……………………………………………………………………………………………………………………………… 57
106. Control Layouts ………………………………………………………………………………………………………………….. 57
107. Loader Controls …………………………………………………………………………………………………………………. 57
108. Excavator Arm Controls ………………………………………………………………………………………………………. 60
109. Stabiliser Controls ………………………………………………………………………………………………………………. 64
110. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 65
111. Lifting and Loading
112. General ……………………………………………………………………………………………………………………………… 67
113. Working with the Loader
114. General ……………………………………………………………………………………………………………………………… 68
115. Filling the Shovel ……………………………………………………………………………………………………………….. 68
116. Loading a Truck …………………………………………………………………………………………………………………. 69
117. Backfilling ………………………………………………………………………………………………………………………….. 69
118. Dozing and Grading ……………………………………………………………………………………………………………. 70
119. Working with the Excavator Arm
120. General ……………………………………………………………………………………………………………………………… 74
121. Preparing to Use the Excavator Arm ……………………………………………………………………………………. 74
122. Digging ……………………………………………………………………………………………………………………………… 75
123. Changing the Bucket Linkage ……………………………………………………………………………………………… 76
124. Power Sockets
125. Auxiliary Power Socket ……………………………………………………………………………………………………….. 79
126. Fire Extinguisher
127. General ……………………………………………………………………………………………………………………………… 80
128. Moving a Disabled Machine
129. Getting the Machine Unstuck ………………………………………………………………………………………………. 81
130. Jump-Starting the Engine ……………………………………………………………………………………………………. 81
131. Retrieval ……………………………………………………………………………………………………………………………. 82
132. Loader Arm (Emergency Operation) …………………………………………………………………………………….. 83
133. Excavator Arm (Emergency Operation) …………………………………………………………………………………. 84
134. Lifting the Machine
135. General ……………………………………………………………………………………………………………………………… 85
136. Transporting the Machine
137. General ……………………………………………………………………………………………………………………………… 88
138. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………… 88
139. Operating Environment
140. General ……………………………………………………………………………………………………………………………… 90
141. Operating in Low Temperatures …………………………………………………………………………………………… 90
142. Operating in High Temperatures …………………………………………………………………………………………… 90
143. Refuelling
144. General ……………………………………………………………………………………………………………………………… 92
145. Low Fuel Levels …………………………………………………………………………………………………………………. 92
146. Filling the Tank …………………………………………………………………………………………………………………… 92
147. Attachments
148. Working with Attachments
149. Introduction ………………………………………………………………………………………………………………………… 95
150. Attachments for your Machine ……………………………………………………………………………………………… 95
151. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………… 95
152. Direct-Mounted Attachments
153. General ……………………………………………………………………………………………………………………………… 98
154. Side-Shift Carriage
155. General ……………………………………………………………………………………………………………………………. 100
156. Preservation and Storage
157. Cleaning
158. General ……………………………………………………………………………………………………………………………. 101
159. Preparation ………………………………………………………………………………………………………………………. 101
160. Checking For Damage
161. General ……………………………………………………………………………………………………………………………. 103
162. Storage
163. General ……………………………………………………………………………………………………………………………. 104
164. Put into Storage ……………………………………………………………………………………………………………….. 104
165. During Storage …………………………………………………………………………………………………………………. 104
166. Take out of Storage ………………………………………………………………………………………………………….. 105
167. Security
168. LiveLink …………………………………………………………………………………………………………………………… 106
169. Maintenance
170. Introduction
171. General ……………………………………………………………………………………………………………………………. 107
172. Owner-Operator Support ……………………………………………………………………………………………………. 107
173. Initial Service and Inspection ……………………………………………………………………………………………… 108
174. Obtaining Spare Parts ………………………………………………………………………………………………………. 108
175. Maintenance Safety
176. General ……………………………………………………………………………………………………………………………. 109
177. Fluids and Lubricants ……………………………………………………………………………………………………….. 110
178. Maintenance Schedules
179. General ……………………………………………………………………………………………………………………………. 114
180. How to Use the Maintenance Schedules …………………………………………………………………………….. 114
181. Maintenance Intervals ……………………………………………………………………………………………………….. 114
182. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 115
183. Functional Tests and Final Inspection …………………………………………………………………………………. 117
184. Maintenance Positions
185. General ……………………………………………………………………………………………………………………………. 119
186. Maintenance Position – Loader Arm Lowered ………………………………………………………………………. 119
187. Maintenance Position – Loader Arm Raised …………………………………………………………………………. 119
188. Service Points
189. General ……………………………………………………………………………………………………………………………. 122
190. Access Apertures
191. General ……………………………………………………………………………………………………………………………. 124
192. Engine Compartment Cover ………………………………………………………………………………………………. 124
193. Front Grille ………………………………………………………………………………………………………………………. 124
194. Tools
195. General ……………………………………………………………………………………………………………………………. 126
196. Toolbox ……………………………………………………………………………………………………………………………. 126
197. Lubrication
198. General ……………………………………………………………………………………………………………………………. 127
199. Preparation ………………………………………………………………………………………………………………………. 127
200. Attachments
201. General …………………………………………………………………………………………………………………………… 128
202. Body and Framework
203. General …………………………………………………………………………………………………………………………… 129
204. Kingpost ………………………………………………………………………………………………………………………….. 131
205. Loader Arm
206. General …………………………………………………………………………………………………………………………… 132
207. Excavator Arm
208. Lubricate ………………………………………………………………………………………………………………………….. 133
209. Operator Station
210. General …………………………………………………………………………………………………………………………… 134
211. Seat ………………………………………………………………………………………………………………………………… 134
212. Seat Belt …………………………………………………………………………………………………………………………. 134
213. Engine
214. Oil …………………………………………………………………………………………………………………………………… 135
215. Drive Belt ………………………………………………………………………………………………………………………… 137
216. Air Filter
217. General …………………………………………………………………………………………………………………………… 139
218. Pre-Cleaner ……………………………………………………………………………………………………………………… 140
219. Dust Valve ………………………………………………………………………………………………………………………. 141
220. Fuel System
221. General …………………………………………………………………………………………………………………………… 142
222. Engine Fuel Filter …………………………………………………………………………………………………………….. 143
223. Water Separator ………………………………………………………………………………………………………………. 143
224. Cooling System
225. Coolant ……………………………………………………………………………………………………………………………. 145
226. Cooling Pack …………………………………………………………………………………………………………………… 145
227. Brakes
228. Park Brake ………………………………………………………………………………………………………………………. 147
229. Axles
230. General …………………………………………………………………………………………………………………………… 149
231. Oil …………………………………………………………………………………………………………………………………… 149
232. Wheels
233. General …………………………………………………………………………………………………………………………… 150
234. Tyres
235. General …………………………………………………………………………………………………………………………… 152
236. Hydraulic System
237. General …………………………………………………………………………………………………………………………… 154
238. Services ………………………………………………………………………………………………………………………….. 154
239. Oil …………………………………………………………………………………………………………………………………… 154
240. Electrical System
241. General …………………………………………………………………………………………………………………………… 156
242. Battery …………………………………………………………………………………………………………………………….. 157
243. Fuses ……………………………………………………………………………………………………………………………… 158
244. Relays …………………………………………………………………………………………………………………………….. 159
245. Technical Data
246. Static Dimensions
247. Dimensions ………………………………………………………………………………………………………………………. 160
248. Performance Dimensions
249. Lift Arm Dimensions and Performance ………………………………………………………………………………… 162
250. Excavator Arm Dimensions and Performance ………………………………………………………………………. 163
251. Driving Performance …………………………………………………………………………………………………………. 164
252. Fluids, Lubricants and Capacities
253. General ……………………………………………………………………………………………………………………………. 165
254. Fuel ………………………………………………………………………………………………………………………………… 165
255. Coolant ……………………………………………………………………………………………………………………………. 167
256. Torque Values
257. General ……………………………………………………………………………………………………………………………. 168
258. Electrical System
259. General ……………………………………………………………………………………………………………………………. 169
260. Bulbs ………………………………………………………………………………………………………………………………. 169
261. Fuses ………………………………………………………………………………………………………………………………. 169
262. Wheels and Tyres
263. Tyre Sizes and Pressures …………………………………………………………………………………………………. 171
264. Warranty Information
265. Service Record Sheet …………………………………………………………………….

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