JCB 2DX, 2DXL Backhoe Loader Operator Manual 9831-1100-7

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jcb 2dx 2dxl backhoe loader operator manual 9831 1100 7 2

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JCB 2DX, 2DXL Backhoe Loader Operator Manual 9831-1100-7

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-1100-7
Number of Pages: 168
Size: 13.0MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 2DX, 2DXL Backhoe Loader

1. Safety Notices
2. Important Information …………………………………………………………………………1
3. The Operator Manual …………………………………………………………………….1
4. Safety Warnings ……………………………………………………………………………1
5. Introduction
6. About This Manual ……………………………………………………………………………..3
7. Machine Model and Serial Number ………………………………………………….3
8. Using this Manual ………………………………………………………………………….3
9. Left Side, Right Side ………………………………………………………………………3
10. Cab-Canopy …………………………………………………………………………………3
11. Cross References ………………………………………………………………………….3
12. Machine Description …………………………………………………………………………..4
13. The JCB Backhoe Loader ………………………………………………………………4
14. Intended Use ………………………………………………………………………………..4
15. Safety Check List ……………………………………………………………………………….5
16. Safety – Yours and Others ………………………………………………………………5
17. General Safety ……………………………………………………………………………..5
18. Operating Safety …………………………………………………………………………..7
19. Maintenance Safety ……………………………………………………………………….9
20. Identifying Your Machine …………………………………………………………………..12
21. Machine Identification Plate ………………………………………………………….12
22. Operation
23. Introduction ……………………………………………………………………………………..15
24. Before Entering the Cab ……………………………………………………………………16
25. Entering and Leaving the Canopy-Cab ………………………………………………..17
26. Doors and Windows …………………………………………………………………………19
27. Opening and Closing the Door ………………………………………………………19
28. Opening and Closing the Side Windows …………………………………………19
29. Opening and Closing the Rear Window ………………………………………….20
30. Seat Controls …………………………………………………………………………………..22
31. Introduction …………………………………………………………………………………22
32. Standard Seat ……………………………………………………………………………..22
33. Seat (with Cab) ……………………………………………………………………………23
34. Seat Belt …………………………………………………………………………………………24
35. Static Seat Belt ……………………………………………………………………………24
36. Cab Layout (2DX) …………………………………………………………………………….25
37. Component Key …………………………………………………………………………..26
38. Cab Layout (2DX Loader) ………………………………………………………………….27
39. Component Key …………………………………………………………………………..28
40. Drive Controls, Switches and Instruments ……………………………………………29
41. Drive Controls ……………………………………………………………………………..29
42. Switches …………………………………………………………………………………….32
43. Instruments …………………………………………………………………………………37
44. Operating Levers ……………………………………………………………………………..39
45. Introduction …………………………………………………………………………………39
46. Control Layouts …………………………………………………………………………..39
47. Loader Controls …………………………………………………………………………..40
48. Excavator Controls ………………………………………………………………………43
49. Stabiliser Controls ……………………………………………………………………….45
50. Auxiliary Controls ………………………………………………………………………..47
51. Safety Equipment …………………………………………………………………………….48
52. Boom and Slew Locks ………………………………………………………………….48
53. Before Starting the Engine …………………………………………………………………50
54. Starting The Engine ………………………………………………………………………….51
55. Warming Up ………………………………………………………………………………..52
56. Preparing The Machine For Travel ……………………………………………………..53
57. Backhoe Attachments ………………………………………………………………….53
58. Tucked In Travel Position ……………………………………………………………..53
59. Road Travel Position ……………………………………………………………………53
60. Site Travel Position ………………………………………………………………………55
61. Getting The Machine Moving ……………………………………………………………..56
62. Operating Practices ……………………………………………………………………..56
63. Stopping and Parking the Machine ……………………………………………………..58
64. Working With The Machine ……………………………………………………………….60
65. Operating Practices and Site Safety ………………………………………………60
66. Clothing and Safety Equipment ……………………………………………………..60
67. Danger Zone ………………………………………………………………………………60
68. Log Moving-Handling ……………………………………………………………………60
69. Safety Practices ………………………………………………………………………….61
70. Working With The Loader ……………………………………………………………..62
71. Working With The Excavator …………………………………………………………68
72. Lifting (Object Handling) ……………………………………………………………….74
73. Getting the Machine Unstuck ………………………………………………………..74
74. Operating Environment ……………………………………………………………………..75
75. Operating in Low Temperatures …………………………………………………….75
76. Operating in High Temperatures ……………………………………………………75
77. Operating in Dusty or Sandy Areas ………………………………………………..75
78. Operating in Coastal Regions ……………………………………………………….75
79. Operating on Wet or Soft Ground …………………………………………………..75
80. Refuelling the Machine ……………………………………………………………………..76
81. Low Fuel Levels ………………………………………………………………………….76
82. Filling the Tank ……………………………………………………………………………76
83. Moving A Disabled Machine ………………………………………………………………78
84. Towing and Retrieval ……………………………………………………………………78
85. Transporting The Machine …………………………………………………………………80
86. Lifting A Machine ……………………………………………………………………………..82
87. Storage of the Machine …………………………………………………………………….84
88. Introduction …………………………………………………………………………………84
89. Storage Area ………………………………………………………………………………84
90. Prepare the Machine for Storage …………………………………………………..84
91. Put the Machine into Storage ………………………………………………………..84
92. During Storage ……………………………………………………………………………84
93. Take the Machine Out of Storage …………………………………………………..85
94. Routine Maintenance
95. Service Requirements ………………………………………………………………………87
96. Introduction …………………………………………………………………………………87
97. Owner-Operator Support ………………………………………………………………87
98. Service-Maintenance Agreements …………………………………………………87
99. Initial Service and Inspection …………………………………………………………87
100. Fit for Purpose Tests for Lifting Equipment ………………………………………88
101. Obtaining Replacement Parts ………………………………………………………..88
102. Health and Safety …………………………………………………………………………….89
103. Lubricants …………………………………………………………………………………..89
104. Battery ……………………………………………………………………………………….91
105. Service Schedules ……………………………………………………………………………93
106. Introduction …………………………………………………………………………………93
107. How to Use the Service Schedules ………………………………………………..93
108. Pre-start Cold Checks, Service Points and Fluid Levels ……………………94
109. Functional Test and Final Inspection ………………………………………………97
110. Fluids, Lubricants and Capacities ……………………………………………………….98
111. Coolant Mixtures …………………………………………………………………………99
112. Fuels ………………………………………………………………………………………..100
113. Tools …………………………………………………………………………………………….102
114. Toolbox …………………………………………………………………………………….102
115. Carrying Tools onto the Machine ………………………………………………….102
116. Prepare the Machine for Maintenance ………………………………………………103
117. Introduction ……………………………………………………………………………….103
118. How to Make the Machine Safe (Loader Arm Lowered) ………………….104
119. How to Make the Machine Safe (Loader Arm Lifted) ………………………104
120. Cleaning the Machine ……………………………………………………………………..106
121. Introduction ……………………………………………………………………………….106
122. Preparing the Machine for Cleaning ……………………………………………..106
123. Cleaning the Machine …………………………………………………………………107
124. Checking for Damage …………………………………………………………………….. 110
125. Check the Machine Body and Structure ……………………………………….. 110
126. Check the Tyres ……………………………………………………………………….. 110
127. Check the Seat and Seat Belt …………………………………………………….. 110
128. Check the Hydraulic Hoses and Fittings ………………………………………. 110
129. Greasing ………………………………………………………………………………………. 112
130. Introduction ………………………………………………………………………………. 112
131. Preparing the Machine for Greasing ……………………………………………. 112
132. Loader Arms …………………………………………………………………………….. 113
133. Kingpost ………………………………………………………………………………….. 114
134. Backhoe ………………………………………………………………………………….. 115
135. Rear Driveshaft ………………………………………………………………………… 116
136. Front Axle ………………………………………………………………………………… 116
137. Oiling …………………………………………………………………………………………… 117
138. Control Levers ………………………………………………………………………….. 117
139. Access Panels ………………………………………………………………………………. 118
140. Introduction ………………………………………………………………………………. 118
141. Engine Cover ……………………………………………………………………………. 118
142. Front Grille ……………………………………………………………………………….. 119
143. Brakes ………………………………………………………………………………………….120
144. Park Brake ………………………………………………………………………………..120
145. Foot Brake ………………………………………………………………………………..121
146. Electrical System ……………………………………………………………………………122
147. Battery ……………………………………………………………………………………..122
148. Jump Starting The Engine …………………………………………………………..124
149. Fuses ……………………………………………………………………………………….125
150. Engine ………………………………………………………………………………………….126
151. Oil and Filter ……………………………………………………………………………..126
152. Cooling System …………………………………………………………………………128
153. Fan Belt ……………………………………………………………………………………129
154. Air Filter ……………………………………………………………………………………130
155. Fuel System …………………………………………………………………………………..133
156. Introduction ……………………………………………………………………………….133
157. Fuel Supply ………………………………………………………………………………133
158. Draining the Water Separator and Fuel Filter …………………………………133
159. Changing the Fuel Filter ……………………………………………………………..134
160. Draining the Engine Water Separator and Engine Fuel Filter …………..134
161. Bleeding the System ………………………………………………………………….135
162. Hydraulic System ……………………………………………………………………………136
163. Introduction ……………………………………………………………………………….136
164. Releasing the Hydraulic Pressure ………………………………………………..136
165. Hydraulic Tank Filler Cap ……………………………………………………………137
166. Oil and Filters ……………………………………………………………………………137
167. Transmission …………………………………………………………………………………140
168. Gearbox ……………………………………………………………………………………140
169. Axles ………………………………………………………………………………………..142
170. Tyres and Wheels …………………………………………………………………………..144
171. Tyre Inflation ……………………………………………………………………………..144
172. Optional Attachments
173. Introduction ……………………………………………………………………………………145
174. Attachments For Your Machine ………………………………………………………..146
175. Connecting-Disconnecting Hydraulic Hoses ……………………………………….147
176. Introduction ……………………………………………………………………………….147
177. Connecting the Hydraulic Hoses ………………………………………………….147
178. Disconnecting the Hydraulic Hoses ………………………………………………148
179. Directly Mounted Excavator Attachments …………………………………………..149
180. Installing Directly Mounted Excavator Attachments ………………………..149
181. Specifications
182. Lifting Regulations and Safe Working Loads ………………………………………151
183. Introduction ……………………………………………………………………………….151
184. Safe Working Loads …………………………………………………………………..151
185. Static Dimensions …………………………………………………………………………..152
186. 2DX …………………………………………………………………………………………152
187. 2DX Loader ………………………………………………………………………………154
188. Performance Dimensions ………………………………………………………………..155
189. 2DX …………………………………………………………………………………………155
190. 2DX Loader ………………………………………………………………………………158
191. Tyre Sizes and Pressures ………………………………………………………………..160

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