JCB 3200, 3230 Fastrac Operator Manual 9811-5550

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JCB 3200, 3230 Fastrac Operator Manual 9811-5550

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-5550
Number of Pages: 292
Size: 38.8MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 3200, 3230 Fastrac

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About this Manual ………………………………………………………………………………1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Units of Measurement ……………………………………………………………………1
10. Left Side, Right Side ………………………………………………………………………1
11. Using the Machine …………………………………………………………………………1
12. Cross References ………………………………………………………………………….1
13. Machine Description …………………………………………………………………………..2
14. The JCB Fastrac …………………………………………………………………………..2
15. Intended Use ………………………………………………………………………………..2
16. Component Location ……………………………………………………………………..2
17. Safety Check List ……………………………………………………………………………….5
18. Safety – Yours and Others ………………………………………………………………5
19. General Safety ……………………………………………………………………………..5
20. Operating Safety …………………………………………………………………………..7
21. Maintenance Safety ……………………………………………………………………..13
22. Safety Labels …………………………………………………………………………………..19
23. Introduction …………………………………………………………………………………19
24. Safety Label Identification …………………………………………………………….20
25. Identifying your Machine ……………………………………………………………………23
26. Machine Identification Plate ………………………………………………………….23
27. ROPS and FOPS Certification Labels …………………………………………….26
28. Operation
29. Introduction ……………………………………………………………………………………..27
30. Before Entering the Cab ……………………………………………………………………28
31. Entering and Leaving the Cab – Doors and Windows …………………………….30
32. Opening and Closing the Doors …………………………………………………….31
33. Opening and Closing the Windows ………………………………………………..32
34. Visibility Aids ……………………………………………………………………………………33
35. Mirrors ……………………………………………………………………………………….33
36. Cab Layout – 3200 and 3230 ……………………………………………………………..34
37. Controls ……………………………………………………………………………………..34
38. Cab Layout – All Plus Models …………………………………………………………….38
39. Controls ……………………………………………………………………………………..38
40. Seats ……………………………………………………………………………………………..40
41. Suspension Seat (Standard) …………………………………………………………40
42. Heated Suspension Seat (Optional) ……………………………………………….42
43. Passenger's Seat ………………………………………………………………………..43
44. Seat Belts ……………………………………………………………………………………….44
45. Introduction …………………………………………………………………………………44
46. Fasten the Seat Belt …………………………………………………………………….44
47. Check the Seat Belt is Operating Correctly ……………………………………..44
48. Release the Seat Belt …………………………………………………………………..44
49. Drive Controls, Switches and Instruments ……………………………………………45
50. Steering Column Adjustment …………………………………………………………45
51. Front Switch Panel ………………………………………………………………………46
52. Steering Column Multi-Purpose Switch …………………………………………..48
53. Right Hand Side Switch Panel (3200 and 3230) ………………………………49
54. Right Hand Side Switch Panel (3200 Plus and 3230 Plus) ………………..50
55. Instruments …………………………………………………………………………………52
56. Warnings (Audible-Visual) …………………………………………………………….55
57. Warnings (Visual only) ………………………………………………………………….57
58. Instrument Cluster Programming …………………………………………………..60
59. System Error Codes …………………………………………………………………….67
60. Wheel Slip ………………………………………………………………………………….68
61. Air Conditioning and Heater Controls ……………………………………………..70
62. Cab Interior Light …………………………………………………………………………71
63. Auxiliary Sockets – All Plus Models ………………………………………………..72
64. Safety Equipment …………………………………………………………………………….73
65. Transport Locks – 3200 and 3230 …………………………………………………..73
66. Transport Lock – Plus Models ………………………………………………………..74
67. Before Starting the Engine …………………………………………………………………75
68. Starting the Engine …………………………………………………………………………..76
69. Normal Starting ……………………………………………………………………………76
70. Cold Starting ……………………………………………………………………………….77
71. Testing the Parking Brake ………………………………………………………………….78
72. Preparing for Travel ………………………………………………………………………….79
73. Before Travelling on Public Roads …………………………………………………79
74. Getting the Machine Moving ………………………………………………………….79
75. Travelling ………………………………………………………………………………………..81
76. Utilisation of Gears ………………………………………………………………………81
77. General Precautions …………………………………………………………………….88
78. Four Wheel Drive and Differential Lock …………………………………………..90
79. Field speed Control ……………………………………………………………………..91
80. Stopping and Parking the Machine ……………………………………………………..92
81. Anti-lock Braking System (ABS) (if fitted) ………………………………………..94
82. Working with your Machine ……………………………………………………………….95
83. Operating Practices and Site Safety ………………………………………………95
84. Clothing and Safety Equipment ……………………………………………………..95
85. Danger Zone ………………………………………………………………………………95
86. Safety Must Come First ………………………………………………………………..95
87. Risk Assessment …………………………………………………………………………97
88. Rear Electronic Linkage Control …………………………………………………….99
89. Rear 3-point Linkage Mechanical Connections and Adjustment ……….105
90. Front Electronic Linkage Control (Plus Models) ……………………………..108
91. Agricultural Front 3-point Linkage (optional) …………………………………. 111
92. DIN 3 Front Hitch (optional) ………………………………………………………… 113
93. External Hydraulics – 3200, 3230 ………………………………………………… 114
94. External Hydraulics – Plus Models ……………………………………………….. 118
95. External Hydraulics – All Models …………………………………………………..120
96. Quick Release Couplings ……………………………………………………………121
97. Drawbars and Hitches ………………………………………………………………..123
98. Connecting Trailer Brakes …………………………………………………………..133
99. Independent Power Take-off (PTO) ………………………………………………137
100. Automatic Trailer Coupling (Type 850 RB) …………………………………….148
101. Ladder Hitch ……………………………………………………………………………..150
102. Operating Environment ……………………………………………………………………152
103. Introduction ……………………………………………………………………………….152
104. Operating in Low Temperatures …………………………………………………..152
105. Using the Engine and Gearbox Heaters ………………………………………..152
106. Operating in High Temperatures ………………………………………………….153
107. Refuelling the Machine ……………………………………………………………………154
108. Low Fuel Levels ………………………………………………………………………..154
109. Filling the Tank ………………………………………………………………………….154
110. Moving a Disabled Machine …………………………………………………………….156
111. General …………………………………………………………………………………….156
112. Limp Home Mode ………………………………………………………………………156
113. Preparation for Towing ……………………………………………………………….157
114. Transporting the Machine ………………………………………………………………..160
115. Storage of the Machine …………………………………………………………………..162
116. Introduction ……………………………………………………………………………….162
117. Storage Area …………………………………………………………………………….162
118. Prepare the Machine for Storage …………………………………………………162
119. Put the Machine into Storage ………………………………………………………162
120. During Storage ………………………………………………………………………….162
121. Take the Machine Out of Storage …………………………………………………163
122. Routine Maintenance
123. Service Requirements …………………………………………………………………….164
124. Introduction ……………………………………………………………………………….164
125. Owner-Operator Support …………………………………………………………….164
126. Service-Maintenance Agreements ……………………………………………….164
127. Initial Service and Inspection (100 Hours) ……………………………………..164
128. Obtaining Replacement Parts ………………………………………………………165
129. Health and Safety …………………………………………………………………………..166
130. Lubricants …………………………………………………………………………………166
131. Battery ……………………………………………………………………………………..168
132. Service Schedules ………………………………………………………………………….170
133. Introduction ……………………………………………………………………………….170
134. How to Use the Service Schedules ………………………………………………170
135. Calendar Equivalents …………………………………………………………………170
136. Pre-start Cold Checks, Service Points and Fluid Levels ………………….171
137. Functional Test and Final Inspection …………………………………………….175
138. Fluid, Lubricants and Capacities ………………………………………………………177
139. Coolant Mixtures ……………………………………………………………………….177
140. Fuel …………………………………………………………………………………………178
141. Tools …………………………………………………………………………………………….180
142. Carrying Tools onto the Machine ………………………………………………….180
143. Preparing the Machine for Maintenance …………………………………………….181
144. Making the Machine Safe ……………………………………………………………181
145. Cleaning the Machine ……………………………………………………………………..182
146. Introduction ……………………………………………………………………………….182
147. Preparing the Machine for Cleaning ……………………………………………..182
148. Cleaning the Machine …………………………………………………………………182
149. Checking for Damage ……………………………………………………………………..185
150. Check the Machine Body and Structure ………………………………………..185
151. Check the Tyres ………………………………………………………………………..185
152. Check the Seat and Seat Belt ……………………………………………………..185
153. Check the Hydraulic Hoses and Fittings ……………………………………….185
154. Checking the ROPS Structure ……………………………………………………..186
155. Engine Cover …………………………………………………………………………………187
156. Opening the Engine Cover ………………………………………………………….187
157. Closing the Engine Cover ……………………………………………………………187
158. Greasing ……………………………………………………………………………………….188
159. Introduction ……………………………………………………………………………….188
160. Propshafts and PTO Drive Shafts …………………………………………………188
161. Front Axle Steering Swivels …………………………………………………………190
162. Agricultural Front 3-Point Linkage (Optional) …………………………………191
163. Steering Column Universal Joints ………………………………………………..192
164. Rear Anti-roll Bar Ball Joints ……………………………………………………….193
165. Rear Suspension Cylinder Pivots …………………………………………………194
166. Hydraulic Lift and 3-Point Linkage ………………………………………………..195
167. Rear PTO Drive Shaft Bearing …………………………………………………….195
168. Automatic Trailer Coupling (if fitted) ……………………………………………..196
169. Air Conditioning and Heater …………………………………………………………….197
170. Air Conditioning Filters ……………………………………………………………….197
171. Cleaning the Heater Filter …………………………………………………………..199
172. Brakes ………………………………………………………………………………………….200
173. Checking the Foot Brake Fluid Level (Non-ABS Machines) ……………..200
174. Checking the Trailer Air Tank ………………………………………………………201
175. Checking the Foot Brake Fluid Level (ABS Machines) ……………………202
176. Checking the Trailer Air Tank ………………………………………………………203
177. Checking the Air Tank Warning Lights …………………………………………..203
178. Checking and Renewing Foot Brake Pads …………………………………….204
179. Checking the Park Brake Pads ……………………………………………………206
180. Electrical ……………………………………………………………………………………….207
181. Battery ……………………………………………………………………………………..207
182. Jump-starting the Engine ……………………………………………………………208
183. Checking the Beam Alignment ……………………………………………………. 211
184. Fuses to Machine Number 120773 ………………………………………………212
185. Fuses from Machine Number 120774 …………………………………………..215
186. Relay Identification …………………………………………………………………….217
187. Engine ………………………………………………………………………………………….220
188. Changing the Air Filter Elements ………………………………………………….220
189. Checking the Oil Level ……………………………………………………………….222
190. Changing the Oil and Filter ………………………………………………………….223
191. Checking the Coolant Level ………………………………………………………..225
192. Draining and Refilling the Coolant ………………………………………………..226
193. Cleaning the Radiator and Coolers ………………………………………………228
194. Fan Belt ……………………………………………………………………………………229
195. Fuel System …………………………………………………………………………………..231
196. Introduction ……………………………………………………………………………….231
197. Draining the Fuel Pre-Filter …………………………………………………………232
198. Changing the Fuel Pre-Filter Element …………………………………………..233
199. Changing the Fuel Filter Element …………………………………………………234
200. Bleeding the Fuel System …………………………………………………………..235
201. Hydraulic System ……………………………………………………………………………236
202. Introduction ……………………………………………………………………………….236
203. Releasing the Hydraulic Pressure ………………………………………………..236
204. Checking the Fluid Level …………………………………………………………….237
205. Changing the Filter Element ………………………………………………………..238
206. Changing the Hydraulic Fluid and Cleaning the Suction Strainers …….239
207. Coupling Drains …………………………………………………………………………240
208. Transmission …………………………………………………………………………………241
209. Checking the Gearbox Oil Level …………………………………………………..241
210. Changing the Gearbox Oil and Suction Strainer …………………………….242
211. Changing the Transmission Oil Filter (3200 and 3200 Plus) …………….244
212. Changing the Transmission Oil Filter (3230 and 3230 Plus) …………….245
213. Front Axle …………………………………………………………………………………246
214. Rear Axle ………………………………………………………………………………….248
215. Tyres and Wheels …………………………………………………………………………..250
216. General …………………………………………………………………………………….250
217. Check the Tyres ………………………………………………………………………..250
218. Tyre Inflation ……………………………………………………………………………..251
219. Wheel Nut Torques …………………………………………………………………….252
220. Adjustable Track Width ……………………………………………………………….253
221. Lock Stops ………………………………………………………………………………..253
222. Checking and Adjusting the Front Wheel Alignment ……………………….254
223. Fender Adjustment …………………………………………………………………….255
224. Windscreen Washer ……………………………………………………………………….256
225. Checking Fluid Level ………………………………………………………………….256
226. Automatic Trailer Coupling (Optional) ……………………………………………….257
227. Checking for Wear ……………………………………………………………………..257
228. Specification
229. Static Dimensions …………………………………………………………………………..258
230. Dimensions ……………………………………………………………………………….258
231. Weights and Loads …………………………………………………………………………259
232. Unladen Weights ……………………………………………………………………….259
233. Load Capacities …………………………………………………………………………259
234. Laden Weights …………………………………………………………………………..260
235. Tyres …………………………………………………………………………………………….261
236. Pressures, Speeds and Loads …………………………………………………….261
237. Maximum Travel Speeds in all Gear Ratios ……………………………………….265
238. General Information ……………………………………………………………………265
239. 3200-3200 Plus, 40 kph, on 540-65 R34 Continental AC 65 Tyres ……266
240. 3200-3200 Plus, 50 kph, on 540-65 R34 Continental AC 65 Tyres ……267
241. 3200-3200 Plus, 65 kph, on 540-65 R34 Continental AC 65 Tyres ……268
242. 3200-3200 Plus, 80 kph, on 495-70 R24 Tyres ………………………………269
243. 3230-3230 Plus, 40 kph, on 540-65 R34 Continental AC 65 Tyres ……270
244. 3230-3230 Plus, 50 kph, on 540-65 R34 Continental AC 65 Tyres ……271
245. 3230-3230 Plus, 65 kph, on 540-65 R34 Continental AC 65 Tyres ……272
246. 3230-3230 Plus, 80 kph, on 495-70 R24 Tyres ………………………………273
247. Noise Data …………………………………………………………………………………….274
248. Introduction ……………………………………………………………………………….274
249. Internal Noise Levels ………………………………………………………………….274
250. External Noise Levels …………………………………………………………………274
251. Vibration Data ………………………………………………………………………………..275
252. Introduction ……………………………………………………………………………….275
253. Warranty
254. Machine Service Record Sheet ………………………………………………………..276
255. Registration Information ………………………………………………………………….278
256. European Community Standards
257. EC Declaration of Conformity …………………………………………………………..280
258. Introduction ……………………………………………………………………………….280
259. Explanation of the EC Declaration of Conformity ……………………………282

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