JCB 3CX Compact Backhoe Loader Operator Manual 9831-1400

JCB 3CX Compact Backhoe Loader Operator Manual 9831-1400 - Image 2

JCB 3CX Compact Backhoe Loader Operator Manual 9831-1400 - Image 3

JCB 3CX Compact Backhoe Loader Operator Manual 9831-1400 - Image 4

JCB 3CX Compact Backhoe Loader Operator Manual 9831-1400 - Image 5

jcb 3cx compact backhoe loader operator manual 9831 1400 2

jcb 3cx compact backhoe loader operator manual 9831 1400 3

JCB 3CX Compact Backhoe Loader Operator Manual 9831-1400

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-1400
Number of Pages: 304
Size: 29.5MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 3CX Compact Backhoe Loader

1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cross References ………………………………………………………………………………………………………………… 1
8. Location of Manual ………………………………………………………………………………………………………………. 2
9. Safety
10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
11. Safety Warnings …………………………………………………………………………………………………………………… 3
12. General Safety …………………………………………………………………………………………………………………….. 4
13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
14. About the Product
15. Introduction
16. General ……………………………………………………………………………………………………………………………….. 7
17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
18. Product Compliance ……………………………………………………………………………………………………………… 7
19. Description
20. General ……………………………………………………………………………………………………………………………….. 8
21. Intended Use ……………………………………………………………………………………………………………………….. 8
22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
23. Optional Equipment and Attachments …………………………………………………………………………………….. 8
24. Danger Zone ……………………………………………………………………………………………………………………….. 8
25. Main Component Locations …………………………………………………………………………………………………… 9
26. Product and Component Identification
27. Machine …………………………………………………………………………………………………………………………….. 10
28. Engine ………………………………………………………………………………………………………………………………. 10
29. Axle(s) ………………………………………………………………………………………………………………………………. 11
30. Operator Protective Structure ………………………………………………………………………………………………. 11
31. Safety Labels
32. General ……………………………………………………………………………………………………………………………… 13
33. Safety Label Identification ……………………………………………………………………………………………………. 14
34. Operator Station
35. Component Locations …………………………………………………………………………………………………………. 17
36. Interior Switches
37. Ignition Switch ……………………………………………………………………………………………………………………. 19
38. Multi-Purpose Switch ………………………………………………………………………………………………………….. 19
39. Cab Interior Light ……………………………………………………………………………………………………………….. 20
40. Console Switches
41. General ……………………………………………………………………………………………………………………………… 22
42. Road Lights ……………………………………………………………………………………………………………………….. 22
43. Rear Fog Lights …………………………………………………………………………………………………………………. 22
44. Hazard Warning Lights ……………………………………………………………………………………………………….. 22
45. Front Work Lights ………………………………………………………………………………………………………………. 23
46. Rear Work Lights ……………………………………………………………………………………………………………….. 23
47. Boom Work Light ……………………………………………………………………………………………………………….. 23
48. Smooth Ride System (SRS) ………………………………………………………………………………………………… 23
49. Rear Horn …………………………………………………………………………………………………………………………. 23
50. Beacon ……………………………………………………………………………………………………………………………… 23
51. Lifting Warning System ……………………………………………………………………………………………………….. 24
52. Loader Quickhitch ………………………………………………………………………………………………………………. 24
53. Excavator End Quickhitch ……………………………………………………………………………………………………. 24
54. ISO-SAE Changeover Switch ………………………………………………………………………………………………. 24
55. Kingpost Clamp ………………………………………………………………………………………………………………….. 24
56. Rear Window Wiper ……………………………………………………………………………………………………………. 24
57. Loader Auxiliary Control ……………………………………………………………………………………………………… 25
58. Hydraulic Flow Control ……………………………………………………………………………………………………….. 25
59. Return To Dig Enable …………………………………………………………………………………………………………. 25
60. Handheld Hydraulic Tool Circuits ………………………………………………………………………………………….. 25
61. Hammer …………………………………………………………………………………………………………………………….. 25
62. Gear Change …………………………………………………………………………………………………………………….. 25
63. Steer Mode ……………………………………………………………………………………………………………………….. 26
64. Servo Isolator …………………………………………………………………………………………………………………….. 26
65. Dust Supression …………………………………………………………………………………………………………………. 26
66. Operation
67. Introduction
68. General ……………………………………………………………………………………………………………………………… 27
69. Operating Safety
70. General ……………………………………………………………………………………………………………………………… 28
71. Worksite Safety ………………………………………………………………………………………………………………….. 30
72. Risk Assessment ……………………………………………………………………………………………………………….. 31
73. Walk-Around Inspection
74. General ……………………………………………………………………………………………………………………………… 33
75. Entering and Leaving the Operator Station
76. General ……………………………………………………………………………………………………………………………… 34
77. Doors
78. Operator Door ……………………………………………………………………………………………………………………. 35
79. Windows
80. Side Window ……………………………………………………………………………………………………………………… 38
81. Rear Window …………………………………………………………………………………………………………………….. 39
82. Battery Isolator
83. General ……………………………………………………………………………………………………………………………… 41
84. Before Starting the Engine
85. General ……………………………………………………………………………………………………………………………… 42
86. Operator Seat
87. General ……………………………………………………………………………………………………………………………… 44
88. Suspension Seat ………………………………………………………………………………………………………………… 44
89. Seat Belt
90. General ……………………………………………………………………………………………………………………………… 46
91. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 46
92. Mirrors
93. General ……………………………………………………………………………………………………………………………… 48
94. Visual Aids
95. General ……………………………………………………………………………………………………………………………… 49
96. Starting the Engine
97. General ……………………………………………………………………………………………………………………………… 51
98. Warming Up ………………………………………………………………………………………………………………………. 52
99. Immobiliser ………………………………………………………………………………………………………………………… 52
100. Stopping and Parking
101. General ……………………………………………………………………………………………………………………………… 56
102. Preparing for Travel
103. General ……………………………………………………………………………………………………………………………… 58
104. Preparing for Road Travel …………………………………………………………………………………………………… 59
105. Preparing for Worksite Travel ………………………………………………………………………………………………. 60
106. Beacon ……………………………………………………………………………………………………………………………… 61
107. Safety Equipment
108. Boom Lock ………………………………………………………………………………………………………………………… 62
109. Slew Lock …………………………………………………………………………………………………………………………. 63
110. Drive Controls
111. Steering Wheel ………………………………………………………………………………………………………………….. 65
112. Accelerator Pedal ……………………………………………………………………………………………………………….. 65
113. Hand Throttle Control …………………………………………………………………………………………………………. 65
114. Service Brake Pedal …………………………………………………………………………………………………………… 65
115. Park Brake ………………………………………………………………………………………………………………………… 66
116. Transmission Drive Lever ……………………………………………………………………………………………………. 66
117. Steer Mode Control ……………………………………………………………………………………………………………. 67
118. Instruments
119. Instrument Panel ………………………………………………………………………………………………………………… 70
120. Getting the Machine Moving
121. General ……………………………………………………………………………………………………………………………… 78
122. Slopes
123. General ……………………………………………………………………………………………………………………………… 80
124. Driving on Slopes ………………………………………………………………………………………………………………. 80
125. Driving the Machine
126. General ……………………………………………………………………………………………………………………………… 81
127. Steer Modes ………………………………………………………………………………………………………………………. 81
128. Towing Other Equipment …………………………………………………………………………………………………….. 82
129. Operating Levers-Pedals
130. General ……………………………………………………………………………………………………………………………… 89
131. Control Layouts ………………………………………………………………………………………………………………….. 89
132. Loader Controls …………………………………………………………………………………………………………………. 89
133. Excavator End Controls ………………………………………………………………………………………………………. 98
134. Stabiliser Controls …………………………………………………………………………………………………………….. 103
135. Auxiliary Circuit Controls ……………………………………………………………………………………………………. 105
136. Lifting and Loading
137. General ……………………………………………………………………………………………………………………………. 110
138. Lifting (Object Handling) Kit ……………………………………………………………………………………………….. 110
139. Load Charts …………………………………………………………………………………………………………………….. 111
140. Lifting Warning System ……………………………………………………………………………………………………… 114
141. Working with the Loader
142. General ……………………………………………………………………………………………………………………………. 116
143. Filling the Shovel ……………………………………………………………………………………………………………… 116
144. Loading a Truck ……………………………………………………………………………………………………………….. 117
145. Working with the Excavator End
146. General ……………………………………………………………………………………………………………………………. 119
147. Preparing to Use the Excavator End …………………………………………………………………………………… 119
148. Lifting With the Excavator End …………………………………………………………………………………………… 120
149. Digging ……………………………………………………………………………………………………………………………. 120
150. Extending Dipper ……………………………………………………………………………………………………………… 121
151. Heating, Ventilating and Air-Conditioning (HVAC)
152. Air-Conditioning Controls …………………………………………………………………………………………………… 124
153. Face Level Fan ………………………………………………………………………………………………………………… 125
154. Power Sockets
155. Auxiliary Power Socket ……………………………………………………………………………………………………… 126
156. Radio
157. General ……………………………………………………………………………………………………………………………. 127
158. Fire Extinguisher
159. General ……………………………………………………………………………………………………………………………. 128
160. Moving a Disabled Machine
161. Getting the Machine Unstuck …………………………………………………………………………………………….. 129
162. Jump-Starting the Engine ………………………………………………………………………………………………….. 129
163. Retrieval ………………………………………………………………………………………………………………………….. 130
164. Loader Arm (Emergency Operation) …………………………………………………………………………………… 131
165. Excavator End (Emergency Operation) ……………………………………………………………………………….. 132
166. Lifting the Machine
167. General ……………………………………………………………………………………………………………………………. 133
168. Transporting the Machine
169. General ……………………………………………………………………………………………………………………………. 136
170. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 136
171. Operating Environment
172. General ……………………………………………………………………………………………………………………………. 138
173. Operating in Low Temperatures …………………………………………………………………………………………. 138
174. Operating in High Temperatures …………………………………………………………………………………………. 138
175. Refuelling
176. General ……………………………………………………………………………………………………………………………. 140
177. Low Fuel Levels ……………………………………………………………………………………………………………….. 140
178. Filling the Tank …………………………………………………………………………………………………………………. 140
179. Attachments
180. Working with Attachments
181. Introduction ………………………………………………………………………………………………………………………. 143
182. Attachments for your Machine ……………………………………………………………………………………………. 143
183. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 144
184. Direct-Mounted Attachments
185. General ……………………………………………………………………………………………………………………………. 148
186. Quickhitch
187. General ……………………………………………………………………………………………………………………………. 149
188. Loader Quickhitch …………………………………………………………………………………………………………….. 149
189. Loader Quickhitch Carriage ……………………………………………………………………………………………….. 153
190. Excavator End Quickhitch ………………………………………………………………………………………………….. 155
191. Auxiliary Circuits
192. General ……………………………………………………………………………………………………………………………. 163
193. Handheld Hydraulic Tool Circuits ………………………………………………………………………………………… 163
194. Bi-directional Circuits ………………………………………………………………………………………………………… 164
195. Shovels
196. Street Pads ……………………………………………………………………………………………………………………… 166
197. Side-Shift Carriage
198. General ……………………………………………………………………………………………………………………………. 167
199. Hose Reel
200. General ……………………………………………………………………………………………………………………………. 170
201. Work Platforms
202. General ……………………………………………………………………………………………………………………………. 172
203. Hammer
204. General ……………………………………………………………………………………………………………………………. 173
205. Preservation and Storage
206. Cleaning
207. General ……………………………………………………………………………………………………………………………. 175
208. Preparation ………………………………………………………………………………………………………………………. 176
209. Checking For Damage
210. General ……………………………………………………………………………………………………………………………. 177
211. Storage
212. General ……………………………………………………………………………………………………………………………. 178
213. Put into Storage ……………………………………………………………………………………………………………….. 178
214. During Storage …………………………………………………………………………………………………………………. 178
215. Take out of Storage ………………………………………………………………………………………………………….. 179
216. Security
217. General ……………………………………………………………………………………………………………………………. 180
218. JCB Plantguard ………………………………………………………………………………………………………………… 180
219. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 180
220. LiveLink …………………………………………………………………………………………………………………………… 180
221. Maintenance
222. Introduction
223. General ……………………………………………………………………………………………………………………………. 181
224. Owner-Operator Support ……………………………………………………………………………………………………. 181
225. Service-Maintenance Agreements ………………………………………………………………………………………. 182
226. Initial Service and Inspection ……………………………………………………………………………………………… 182
227. Obtaining Spare Parts ………………………………………………………………………………………………………. 182
228. Maintenance Safety
229. General ……………………………………………………………………………………………………………………………. 183
230. Fluids and Lubricants ……………………………………………………………………………………………………….. 184
231. Maintenance Schedules
232. General ……………………………………………………………………………………………………………………………. 188
233. How to Use the Maintenance Schedules …………………………………………………………………………….. 188
234. Maintenance Intervals ……………………………………………………………………………………………………….. 188
235. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 189
236. Functional Tests and Final Inspection …………………………………………………………………………………. 191
237. Maintenance Positions
238. General ……………………………………………………………………………………………………………………………. 193
239. Maintenance Position – Loader Arm Lowered ………………………………………………………………………. 193
240. Maintenance Position – Loader Arm Raised …………………………………………………………………………. 193
241. Service Points
242. General ……………………………………………………………………………………………………………………………. 196
243. Access Apertures
244. General ……………………………………………………………………………………………………………………………. 198
245. Engine Compartment Cover ………………………………………………………………………………………………. 198
246. Front Grille ………………………………………………………………………………………………………………………. 201
247. Tools
248. General ……………………………………………………………………………………………………………………………. 203
249. Toolbox ……………………………………………………………………………………………………………………………. 203
250. Lubrication
251. General ……………………………………………………………………………………………………………………………. 204
252. Preparation ………………………………………………………………………………………………………………………. 204
253. Attachments
254. General …………………………………………………………………………………………………………………………… 205
255. Body and Framework
256. General …………………………………………………………………………………………………………………………… 206
257. Kingpost ………………………………………………………………………………………………………………………….. 208
258. Loader Arm
259. General ………………………………………………………………………

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