JCB 3CX, 4CX (Manual - Easy Controls) Backhoe Loader Operator Manual 9811-4250

JCB 3CX, 4CX (Manual - Easy Controls) Backhoe Loader Operator Manual 9811-4250 - Image 2

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JCB 3CX, 4CX (Manual - Easy Controls) Backhoe Loader Operator Manual 9811-4250 - Image 5

jcb 3cx 4cx manual easy controls backhoe loader operator manual 9811 4250 2

jcb 3cx 4cx manual easy controls backhoe loader operator manual 9811 4250 3

JCB 3CX, 4CX (Manual – Easy Controls) Backhoe Loader Operator Manual 9811-4250

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-4250
Number of Pages: 306
Size: 26.5MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 3CX, 4CX (Manual – Easy Controls) Backhoe Loader

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Units of Measurement ……………………………………………………………………1
10. Left Side, Right Side ………………………………………………………………………1
11. Using the Machine …………………………………………………………………………1
12. Cab-Canopy …………………………………………………………………………………2
13. Cross References ………………………………………………………………………….2
14. Machine Description …………………………………………………………………………..3
15. The JCB Backhoe Loader ………………………………………………………………3
16. Intended Use ………………………………………………………………………………..3
17. Component List …………………………………………………………………………….3
18. Safety Check List ……………………………………………………………………………….4
19. Safety – Yours and Others ………………………………………………………………4
20. General Safety ……………………………………………………………………………..4
21. Operating Safety …………………………………………………………………………..6
22. Maintenance Safety ……………………………………………………………………….9
23. Safety Decals ………………………………………………………………………………….15
24. Introduction …………………………………………………………………………………15
25. Safety Decal Recognition ……………………………………………………………..16
26. Identifying Your Machine …………………………………………………………………..18
27. Machine Identification Plate ………………………………………………………….18
28. Component Identification Plates …………………………………………………….19
29. Transmission Identification Numbers ……………………………………………..20
30. ROPS-FOPS Certification plate ……………………………………………………..21
31. FOPS Data Plate …………………………………………………………………………21
32. Machine Security ……………………………………………………………………………..22
33. Introduction …………………………………………………………………………………22
34. JCB Plantguard …………………………………………………………………………..22
35. Construction Equipment Security And Registration Scheme (CESAR) .22
36. Operation
37. Introduction ……………………………………………………………………………………..23
38. Before Entering the Cab ……………………………………………………………………24
39. Entering and Leaving the Cab ……………………………………………………………25
40. Doors and Windows …………………………………………………………………………26
41. Opening and Closing the Doors …………………………………………………….26
42. Opening and Closing the Side Windows …………………………………………26
43. Opening and Closing the Rear Window ………………………………………….27
44. Seat Controls …………………………………………………………………………………..28
45. Introduction …………………………………………………………………………………28
46. Standard Seat ……………………………………………………………………………..28
47. Electrical Options ………………………………………………………………………..30
48. Seat Belt …………………………………………………………………………………………31
49. Inertia Reel Seat Belt …………………………………………………………………..31
50. Visibility Aids ……………………………………………………………………………………33
51. Mirrors and Adjustment ………………………………………………………………..33
52. Cab Layout (Manual Controls) ……………………………………………………………34
53. Component Key …………………………………………………………………………..35
54. Cab Layout (‘Easy Controls’) ……………………………………………………………..36
55. Component Key …………………………………………………………………………..37
56. Drive Controls, Switches and Instruments ……………………………………………38
57. Drive Controls ……………………………………………………………………………..38
58. Switches …………………………………………………………………………………….45
59. Instruments …………………………………………………………………………………50
60. Torque Lock ………………………………………………………………………………..53
61. Extreme Cold Climate Heater Switch (Optional) ………………………………54
62. Air Conditioning and Heater Controls ……………………………………………..58
63. Operating Levers (Manual Controls) …………………………………………………..59
64. Loader Controls …………………………………………………………………………..59
65. Hydraulic Speed Control ……………………………………………………………….59
66. Loader Shovel …………………………………………………………………………….60
67. Stabiliser Controls ……………………………………………………………………….63
68. Backhoe Controls ………………………………………………………………………..65
69. Operating Levers (‘Easy Controls’) ……………………………………………………..75
70. Loader Controls …………………………………………………………………………..75
71. Hydraulic Speed Control ……………………………………………………………….75
72. Loader Shovel …………………………………………………………………………….76
73. Stabiliser Controls ……………………………………………………………………….79
74. Backhoe Controls ………………………………………………………………………..81
75. Safety Equipment …………………………………………………………………………….89
76. Boom and Slew Locks ………………………………………………………………….89
77. Control Lever Locks (If Fitted) ……………………………………………………….91
78. Overload Warning System (If Fitted) ………………………………………………92
79. Beacon ………………………………………………………………………………………93
80. Fire Extinguisher (If Fitted) ……………………………………………………………93
81. Before Starting the Engine …………………………………………………………………95
82. Starting The Engine ………………………………………………………………………….97
83. Preparing The Machine For Travel ……………………………………………………..99
84. Backhoe Attachments ………………………………………………………………….99
85. Tucked In Travel Position ……………………………………………………………..99
86. Central Protruding Travel Position ………………………………………………..100
87. Road Travel Position ………………………………………………………………….100
88. Site Travelling Position ……………………………………………………………….102
89. Getting The Machine Moving ……………………………………………………………104
90. Operating Practices ……………………………………………………………………104
91. Stopping and Parking the Machine ……………………………………………………107
92. Working With The Machine ……………………………………………………………..109
93. Operating Practices and Site Safety …………………………………………….109
94. Safety Practices ………………………………………………………………………..109
95. Danger Zone ……………………………………………………………………………. 111
96. Log Moving-Handling …………………………………………………………………. 111
97. Working With The Loader …………………………………………………………… 112
98. Working With The Backhoe (Manual Controls) ……………………………… 115
99. Working With The Backhoe (‘Easy Controls’) ………………………………..125
100. Object Handling (If Fitted) …………………………………………………………..136
101. Operating Environment ……………………………………………………………………139
102. Introduction ……………………………………………………………………………….139
103. Operating in Low Temperatures …………………………………………………..139
104. Operating in High Temperatures ………………………………………………….139
105. Operating in Dusty or Sandy Areas ………………………………………………139
106. Operating in Coastal Regions ……………………………………………………..139
107. Operating on Wet or Soft Ground …………………………………………………139
108. Refuelling the Machine ……………………………………………………………………140
109. Low Fuel Levels ………………………………………………………………………..140
110. Filling the Tank ………………………………………………………………………….140
111. Moving A Disabled Machine …………………………………………………………….142
112. Towing and Retrieval ………………………………………………………………….142
113. Lowering a Load ………………………………………………………………………..144
114. Transporting The Machine ……………………………………………………………….145
115. Lifting A Machine ……………………………………………………………………………147
116. Storage of the Machine …………………………………………………………………..150
117. Introduction ……………………………………………………………………………….150
118. Storage Area …………………………………………………………………………….150
119. Prepare the Machine for Storage …………………………………………………150
120. Put the Machine into Storage ………………………………………………………150
121. During Storage ………………………………………………………………………….150
122. Take the Machine Out of Storage …………………………………………………151
123. Routine Maintenance
124. Service Requirements …………………………………………………………………….153
125. Introduction ……………………………………………………………………………….153
126. Owner-Operator Support …………………………………………………………….153
127. Service-Maintenance Agreements ……………………………………………….153
128. Initial Service and Inspection (100 Hours) ……………………………………..153
129. Lifting Regulations – Inspections and Tests ……………………………………154
130. Obtaining Replacement Parts ………………………………………………………154
131. Health and Safety …………………………………………………………………………..155
132. Lubricants …………………………………………………………………………………155
133. Battery ……………………………………………………………………………………..157
134. Service Schedules ………………………………………………………………………….159
135. Introduction ……………………………………………………………………………….159
136. How to Use the Service Schedules ………………………………………………159
137. Calendar Equivalents …………………………………………………………………159
138. Pre-start Cold Checks, Service Points and Fluid Levels ………………….160
139. Functional Test and Final Inspection …………………………………………….163
140. Fluids, Lubricants and Capacities ……………………………………………………..165
141. Coolant Mixtures ……………………………………………………………………….167
142. Fuels ………………………………………………………………………………………..168
143. Tools …………………………………………………………………………………………….171
144. Toolbox (If fitted) ………………………………………………………………………..171
145. Carrying Tools onto the Machine ………………………………………………….171
146. Prepare the Machine for Maintenance ………………………………………………172
147. Introduction ……………………………………………………………………………….172
148. How to Make the Machine Safe (Loader Arm Lowered) ………………….173
149. How to Make the Machine Safe (Loader Arm Lifted) ………………………173
150. Cleaning the Machine ……………………………………………………………………..176
151. Introduction ……………………………………………………………………………….176
152. Preparing the Machine for Cleaning ……………………………………………..176
153. Cleaning the Machine …………………………………………………………………177
154. Checking for Damage ……………………………………………………………………..180
155. Check the Machine Body and Structure ………………………………………..180
156. Check the Tyres ………………………………………………………………………..180
157. Check the Seat and Seat Belt ……………………………………………………..180
158. Check the Hydraulic Hoses and Fittings ……………………………………….180
159. Checking The ROPS-FOPS Structure …………………………………………..181
160. Greasing ……………………………………………………………………………………….182
161. Introduction ……………………………………………………………………………….182
162. Preparing the Machine for Greasing …………………………………………….182
163. Loader Arms ……………………………………………………………………………..183
164. Backhoe and Quickhitch ……………………………………………………………..184
165. Front Axle (2 Wheel Drive Machines) ……………………………………………185
166. Front Axle (4 Wheel Drive Machines) ……………………………………………185
167. Front Axle (All Wheel Drive Machines) ………………………………………….186
168. Rear Axle (All Wheel Drive Machines) ………………………………………….186
169. Extending Dipper ……………………………………………………………………….187
170. Driveshafts ……………………………………………………………………………….187
171. 6 – In – 1 Clamshovel ………………………………………………………………….188
172. Stabilisers (Centremount Machines) …………………………………………….188
173. Loader Quickhitch ……………………………………………………………………..188
174. Power Sideshift …………………………………………………………………………188
175. Kingpost …………………………………………………………………………………..189
176. Knuckle (If Fitted) ………………………………………………………………………189
177. Backhoe Quickhitch (Hydraulic) …………………………………………………..190
178. Access Panels ……………………………………………………………………………….191
179. Engine Cover …………………………………………………………………………….191
180. Engine Cover – Canopy Machines Only ………………………………………..192
181. Front Grille ………………………………………………………………………………..193
182. Heater and Air Conditioning …………………………………………………………….194
183. Cleaning the Cab Heater Fresh Air Filter ………………………………………194
184. Changing the Cab Air Conditioning Recirculation Filter (If Fitted) ……..195
185. Brakes ………………………………………………………………………………………….196
186. Park Brake ………………………………………………………………………………..196
187. Foot Brake ………………………………………………………………………………..198
188. Electrical System ……………………………………………………………………………199
189. Battery ……………………………………………………………………………………..199
190. Jump Starting The Engine …………………………………………………………..201
191. Fuses (Manual Controls) …………………………………………………………….202
192. Fuses (Easy Controls) ………………………………………………………………..203
193. Link Box Fuses ………………………………………………………………………….204
194. Relays – Manual Controls ……………………………………………………………205
195. Relays – Easy Controls ……………………………………………………………….206
196. Engine ………………………………………………………………………………………….208
197. Oil and Filter ……………………………………………………………………………..208
198. Cooling System …………………………………………………………………………210
199. Front End Accessory Drive Belt …………………………………………………..212
200. Air Filter ……………………………………………………………………………………214
201. Fuel System …………………………………………………………………………………..215
202. Introduction ……………………………………………………………………………….215
203. Water Separator and Engine Fuel Filter ………………………………………..215
204. Bleeding the System ………………………………………………………………….220
205. Hydraulic System ……………………………………………………………………………221
206. Introduction ……………………………………………………………………………….221
207. Releasing the Hydraulic Pressure ………………………………………………..221
208. Hydraulic Tank Cap ……………………………………………………………………222
209. Oil and Filter ……………………………………………………………………………..222
210. Hose Burst Protection Valves (If fitted) ………………………………………….225
211. Transmission …………………………………………………………………………………226
212. Gearbox ……………………………………………………………………………………226
213. Axles (All Wheel Steer Machines) ………………………………………………..229
214. Axles (Two Wheel Steer Machines) ………………………………………………231
215. Tyres and Wheels …………………………………………………………………………..233
216. Tyre Inflation ……………………………………………………………………………..233
217. Checking the Wheel Nut Torques …………………………………………………234
218. Wheel Alignment ……………………………………………………………………………235
219. Introduction ……………………………………………………………………………….235
220. Electronic Steer Mode Selector ……………………………………………………235
221. Wear Pads …………………………………………………………………………………….236
222. Extradig Dipper Wear Pads …………………………………………………………236
223. Stabiliser Legs (Sideshift Machines Only) ……………………………………..238
224. Windscreen Washer ……………………………………………………………………….239
225. Checking the Level …………………………………………………………………….239
226. Fire Extinguisher (if fitted) ………………………………………………………………..240
227. Checking the Fire Extinguisher ……………………………………………………240
228. Optional Attachments
229. Introduction ……………………………………………………………………………………241
230. Attachments For Your Machine ………………………………………………………..242
231. Connecting-Disconnecting Hydraulic Hoses ……………………………………….243
232. Introduction ……………………………………………………………………………….243
233. Connecting the Hydraulic Hoses ………………………………………………….243
234. Disconnecting the Hydraulic Hoses ………………………………………………244
235. Quick Release Couplings ……………………………………………………………245
236. Loader Quickhitch …………………………………………………………………………..247
237. Installing The Quickhitch Carriage ……………………………………………….247
238. Removing The Quickhitch Carriage ……………………………………………..248
239. Installing Loader Quickhitch Attachments ……………………………………..248
240. Removing Loader Quickhitch Attachments ……………………………………249
241. Backhoe Quickhitch (Mechanical Type) …………………………………………….251
242. Installing The Quickhitch …………………………………………………………….251
243. Removing The Quickhitch …………………………………………………………..252
244. Installing Backhoe Quickhitch Attachments ……………………………………252
245. Removing Backhoe Quickhitch Attachments ………………………………….253
246. Directly Mounted Backhoe Attachments …………………………………………….255
247. Installing Directly Mounted Backhoe Attachments ………………………….255
248. Shovel – Forks Option ……………………………………………………………………..257
249. Safety and Control ……………………………………………………………………..257
250. Preparing the Forks for Use ………………………………………………………..257
251. Preparing For Road Travel ………………………………………………………….258
252. Preparing For Site Travel ……………………………………………………………258
253. Adjust The Fork Spacing …………………………………………………………….258
254. Daily Maintenance ……………………………………………………………………..258
255. Tool Carrier and Forks Option ………………………………………………………….259
256. Safety and Control ……………………………………………………………………..259
257. Preparing the Forks for Use ………………………………………………………..259
258. Adjust the Fork Spacing ……………………………………………………………..260
259. Preparing for Road Travel …………………………………………………………..260
260. Preparing for Site Travel ……………………………………………………………..260
261. Preparing for Shovel Operation ……………………………………………………260
262. Daily Maintenance ……………………………………………………………………..260
263. Hammer (If Fitted) ………………………………………………………………………….261
264. Hammer Operation …………………………………………………………………….261
265. Changing the Inch Return Line Filter (If Fitted) ………………………………263
266. Hydraulic Tool Circuit (H.T.C) …………………………………………………………..264
267. Connecting the Hand Held Tool ……………………………………………………264
268. Operating The Tool …………………………………………………………………….265
269. Disconnecting the Hand Held Tool ……………………………………………….265
270. Side Tip Shovel ……………………………………………………………………………..266
271. Safety Decals ……………………………………………………………………………266
272. Safety and Control ……………………………………………………………………..267
273. Side Tip Operation ……………………………………………………………………..267
274. Daily Maintenance ……………………………………………………………………..269
275. Specifications
276. Lifting (Object Handling) Regulations and Safe Working Loads …………….271
277. Introduction ……………………………………………………………………………….271
278. Safe Working Loads …………………………………………………………………..271
279. Safe Working Loads – Forks ………………………………………………………..272
280. Safe Working Loads – Loader ………………………………………………………272
281. Backhoe Bucket Weights And Dimensions ………………………………………..273
282. General Purpose Buckets (Standard Profile) …………………………………273
283. General Purpose Buckets (Deep Profile) ………………………………………273
284. Grading Buckets ………………………………………………………………………..273
285. Jaw Bucket ……………………………………………………………………………….274
286. Tapered Ditching Buckets ……………………………………………………………274
287. Excavator Quick Hitch ………………………………………………………………..274
288. Static Dimensions …………………………………………………………………………..275
289. 3CX Machines …….

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