JCB 3CX, 4CX Advance Precision Control Operator Manual 9811-2250

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JCB 3CX, 4CX Advance Precision Control Operator Manual 9811-2250

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-2250
Number of Pages: 256
Size: 15.3MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 3CX, 4CX Advance Precision Control

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Units of Measurement ……………………………………………………………………1
10. Left Side, Right Side ………………………………………………………………………1
11. Using the Machine …………………………………………………………………………1
12. Cab-Canopy …………………………………………………………………………………2
13. Cross References ………………………………………………………………………….2
14. Machine Description …………………………………………………………………………..3
15. The JCB Backhoe Loader ………………………………………………………………3
16. Component List …………………………………………………………………………….3
17. Safety Check List ……………………………………………………………………………….4
18. Safety – Yours and Others ………………………………………………………………4
19. General Safety ……………………………………………………………………………..4
20. Operating Safety …………………………………………………………………………..6
21. Maintenance Safety ……………………………………………………………………….9
22. Safety Decals ………………………………………………………………………………….15
23. Introduction …………………………………………………………………………………15
24. Safety Decal Recognition ……………………………………………………………..16
25. Identifying Your Machine …………………………………………………………………..18
26. Machine Identification Plate ………………………………………………………….18
27. Typical Product Identification Number (PIN) ……………………………………18
28. Component Identification Plates …………………………………………………….19
29. Transmission Identification Numbers ……………………………………………..19
30. Rops-Fops Certification Plate ………………………………………………………..20
31. Machine Security ……………………………………………………………………………..21
32. Introduction …………………………………………………………………………………21
33. JCB Plantguard …………………………………………………………………………..21
34. Construction Equipment Security And Registration Scheme (CESAR) .21
35. Operation
36. Introduction ……………………………………………………………………………………..23
37. Before Entering the Cab ……………………………………………………………………24
38. Entering and Leaving the Cab ……………………………………………………………25
39. Doors and Windows …………………………………………………………………………26
40. Opening and Closing the Doors …………………………………………………….26
41. Opening and Closing the Side Windows …………………………………………26
42. Opening and Closing the Rear Window ………………………………………….27
43. Seat Controls …………………………………………………………………………………..28
44. Introduction …………………………………………………………………………………28
45. Standard Seat ……………………………………………………………………………..28
46. Electrical Options ………………………………………………………………………..30
47. Seat Belt …………………………………………………………………………………………31
48. Inertia Reel Seat Belt …………………………………………………………………..31
49. Cab Layout ……………………………………………………………………………………..32
50. Component Key …………………………………………………………………………..32
51. Drive Controls, Switches and Instruments ……………………………………………33
52. Drive Controls ……………………………………………………………………………..33
53. Switches …………………………………………………………………………………….39
54. Instruments …………………………………………………………………………………44
55. Torque Lock ………………………………………………………………………………..47
56. Air Conditioning and Heater Controls ……………………………………………..48
57. Extreme Cold Climate Heater Switch (Optional) ………………………………49
58. Removing And Installing the Radio ………………………………………………..54
59. Operating Levers ……………………………………………………………………………..55
60. Loader Controls …………………………………………………………………………..55
61. Loader Shovel …………………………………………………………………………….56
62. Stabiliser Controls ……………………………………………………………………….59
63. Backhoe Controls ………………………………………………………………………..61
64. Safety Equipment …………………………………………………………………………….68
65. Boom and Slew Locks ………………………………………………………………….68
66. Control Lever Locks (If Fitted) ……………………………………………………….70
67. Stabiliser Travel Locks ………………………………………………………………….70
68. Beacon ………………………………………………………………………………………71
69. Before Starting The Engine ……………………………………………………………….72
70. Starting The Engine ………………………………………………………………………….74
71. Preparing The Machine For Travel ……………………………………………………..76
72. Backhoe Attachments ………………………………………………………………….76
73. Tucked In Travel Position ……………………………………………………………..76
74. Central Protruding Travel Position ………………………………………………….77
75. Road Travel Position ……………………………………………………………………77
76. Site Travelling Position …………………………………………………………………80
77. Testing The Park Brake …………………………………………………………………….81
78. Getting The Machine Moving ……………………………………………………………..82
79. Operating Practices ……………………………………………………………………..82
80. Stopping and Parking the Machine ……………………………………………………..85
81. Working with the Machine …………………………………………………………………87
82. Using the Attachments and Site Safety …………………………………………..87
83. Working with the Loader ……………………………………………………………….89
84. Working With The Backhoe …………………………………………………………..91
85. Operating In Low And High Temperatures …………………………………………102
86. Low Temperatures ……………………………………………………………………..102
87. High Temperatures …………………………………………………………………….102
88. Refuelling the Machine ……………………………………………………………………103
89. Low Fuel Levels ………………………………………………………………………..103
90. Filling the Tank ………………………………………………………………………….103
91. Moving A Disabled Machine …………………………………………………………….105
92. Transporting The Machine ……………………………………………………………….106
93. Storage …………………………………………………………………………………………108
94. Storing the Machine ……………………………………………………………………108
95. Routine Maintenance
96. Service Requirements …………………………………………………………………….109
97. Introduction ……………………………………………………………………………….109
98. Owner-Operator Support …………………………………………………………….109
99. Service-Maintenance Agreements ……………………………………………….109
100. Initial Service and Inspection (100 Hours) ……………………………………..109
101. Lifting Regulations – Inspections and Tests …………………………………… 110
102. Obtaining Replacement Parts ……………………………………………………… 110
103. Health and Safety ………………………………………………………………………….. 111
104. Lubricants ………………………………………………………………………………… 111
105. Battery …………………………………………………………………………………….. 113
106. First Aid – Electrolyte …………………………………………………………………. 113
107. Service Schedules …………………………………………………………………………. 115
108. Introduction ………………………………………………………………………………. 115
109. How to Use the Service Schedules ……………………………………………… 115
110. Calendar Equivalents ………………………………………………………………… 115
111. Pre-start Cold Checks, Service Points and Fluid Levels …………………. 116
112. Functional Test and Final Inspection ……………………………………………. 119
113. Fluids, Lubricants and Capacities ……………………………………………………..121
114. Coolant Mixtures ……………………………………………………………………….123
115. Fuels ………………………………………………………………………………………..124
116. Prepare the Machine for Maintenance ………………………………………………127
117. Introduction ……………………………………………………………………………….127
118. How to Make the Machine Safe (Loader Arm Lowered) ………………….128
119. How to Make the Machine Safe (Loader Arm Lifted) ………………………128
120. Cleaning the Machine ……………………………………………………………………..131
121. Introduction ……………………………………………………………………………….131
122. Preparing the Machine for Cleaning ……………………………………………..131
123. Cleaning the Machine …………………………………………………………………132
124. Checking for Damage ……………………………………………………………………..135
125. Seat Belt ……………………………………………………………………………………….136
126. Checking the Seat Belt Condition and Security ………………………………136
127. ROPS-FOPS Structure ……………………………………………………………………137
128. Checking The ROPS-FOPS Structure …………………………………………..137
129. Greasing ……………………………………………………………………………………….138
130. Introduction ……………………………………………………………………………….138
131. Preparing the Machine for Greasing …………………………………………….138
132. Loader Arms ……………………………………………………………………………..139
133. Backhoe and Quickhitch ……………………………………………………………..140
134. Front Axle (2 Wheel Drive Machines) ……………………………………………141
135. Front Axle (4 Wheel Drive Machines) ……………………………………………141
136. Front Axle (All Wheel Drive Machines) ………………………………………….142
137. Rear Axle (All Wheel Drive Machines) ………………………………………….142
138. Extending Dipper ……………………………………………………………………….143
139. Driveshafts ……………………………………………………………………………….143
140. 6 – In – 1 Clamshovel ………………………………………………………………….144
141. Stabilisers (Centremount Machines) …………………………………………….144
142. Loader Quickhitch ……………………………………………………………………..144
143. Power Sideshift …………………………………………………………………………144
144. Kingpost …………………………………………………………………………………..145
145. Knuckle (if fitted) ………………………………………………………………………..145
146. Backhoe Quickhitch (Hydraulic) …………………………………………………..146
147. Access Panels ……………………………………………………………………………….147
148. Engine Cover …………………………………………………………………………….147
149. Engine Cover – Canopy Machines Only ………………………………………..148
150. Front Grille ………………………………………………………………………………..149
151. Brakes ………………………………………………………………………………………….150
152. Park Brake Adjustment ……………………………………………………………….150
153. Checking the Foot Brake Fluid Level ……………………………………………151
154. Electrical System ……………………………………………………………………………152
155. Battery ……………………………………………………………………………………..152
156. Jump Starting The Engine …………………………………………………………..154
157. Fuses ……………………………………………………………………………………….155
158. Link Box Fuses ………………………………………………………………………….157
159. Relays ……………………………………………………………………………………..158
160. Engine ………………………………………………………………………………………….160
161. Oil and Filter ……………………………………………………………………………..160
162. Cooling System …………………………………………………………………………162
163. Front End Accessory Drive Belt …………………………………………………..164
164. Air Filter ……………………………………………………………………………………166
165. Fuel System …………………………………………………………………………………..167
166. Water Separator and Engine Fuel Filter ………………………………………..167
167. Bleeding the System ………………………………………………………………….172
168. Hydraulic System ……………………………………………………………………………173
169. Checking the Fluid Level …………………………………………………………….173
170. Hydraulic Tank Cap ……………………………………………………………………174
171. Changing the Filter Element ………………………………………………………..174
172. Changing the Suction Strainer ……………………………………………………..176
173. Changing the Pilot Filter Element …………………………………………………177
174. Transmission …………………………………………………………………………………178
175. Gearbox ……………………………………………………………………………………178
176. Axles (All Wheel Steer Machines) ………………………………………………..181
177. Axles (Two Wheel Steer Machines) ………………………………………………183
178. Tyres and Wheels …………………………………………………………………………..185
179. Tyre Inflation ……………………………………………………………………………..185
180. Checking the Wheel Nut Torques …………………………………………………185
181. Wheel Alignment ……………………………………………………………………………186
182. Introduction ……………………………………………………………………………….186
183. Electronic Steer Mode Selector ……………………………………………………186
184. Wear Pads …………………………………………………………………………………….187
185. Extradig Dipper Wear Pads …………………………………………………………187
186. Stabiliser Legs (Sideshift Machines Only) ……………………………………..189
187. Windscreen Washer ……………………………………………………………………….190
188. Checking the Level …………………………………………………………………….190
189. Optional Attachments
190. Introduction ……………………………………………………………………………………191
191. Attachments For Your Machine ………………………………………………………..192
192. Attachment Operation ……………………………………………………………………..193
193. Auxiliary Return Hose Options …………………………………………………….193
194. High And Low Flow Attachments ………………………………………………….194
195. Quick Release Couplings ………………………………………………………………..195
196. Connecting and Disconnecting …………………………………………………….195
197. Venting Hydraulic Pressure ……………………………………………………………..197
198. Loader Quickhitch …………………………………………………………………………..198
199. Installing The Quickhitch Carriage ……………………………………………….198
200. Removing The Quickhitch Carriage ……………………………………………..199
201. Installing Loader Quickhitch Attachments ……………………………………..199
202. Removing Loader Quickhitch Attachments ……………………………………201
203. Backhoe Quickhitch (Mechanical Type) …………………………………………….203
204. Installing The Quickhitch …………………………………………………………….203
205. Removing The Quickhitch …………………………………………………………..204
206. Installing Backhoe Quickhitch Attachments ……………………………………204
207. Removing Backhoe Quickhitch Attachments ………………………………….205
208. Backhoe Quickhitch (Hydraulic Type) ………………………………………………..207
209. Installing the Quickhitch ……………………………………………………………..207
210. Removing the Quickhitch ……………………………………………………………208
211. Installing Backhoe Quickhitch Attachments ……………………………………208
212. Removing Backhoe Quickhitch Attachments ………………………………….210
213. Directly Mounted Backhoe Attachments …………………………………………….212
214. Installing Directly Mounted Backhoe Attachments ………………………….212
215. Shovel – Forks Option ……………………………………………………………………..214
216. Safety and Control ……………………………………………………………………..214
217. Preparing the Forks for Use ………………………………………………………..214
218. Preparing For Road Travel ………………………………………………………….215
219. Preparing For Site Travel ……………………………………………………………215
220. Adjust The Fork Spacing …………………………………………………………….215
221. Daily Maintenance ……………………………………………………………………..215
222. Tool Carrier And Forks Option ………………………………………………………….216
223. Safety and Control ……………………………………………………………………..216
224. Preparing the Forks for Use ………………………………………………………..216
225. Adjust the Fork Spacing ……………………………………………………………..217
226. Preparing for Road Travel …………………………………………………………..217
227. Preparing for Site Travel ……………………………………………………………..217
228. Preparing for Shovel Operation ……………………………………………………217
229. Daily Maintenance ……………………………………………………………………..217
230. Hydraulic Tool Circuit (H.T.C) …………………………………………………………..218
231. Connecting the Hand Held Tool ……………………………………………………218
232. Operating The Tool …………………………………………………………………….219
233. Disconnecting the Hand Held Tool ……………………………………………….219
234. Side Tip Shovel ……………………………………………………………………………..220
235. Safety Decals ……………………………………………………………………………220
236. Safety and Control ……………………………………………………………………..221
237. Side Tip Operation ……………………………………………………………………..221
238. Daily Maintenance ……………………………………………………………………..223
239. Specifications
240. Lifting (Craning) And Safe Working Loads …………………………………………225
241. Lifting Regulations ……………………………………………………………………..225
242. Safe Working Loads …………………………………………………………………..225
243. Safe Working Loads – Forks ………………………………………………………..226
244. Safe Working Loads – Craning …………………………………………………….227
245. Backhoe Bucket Weights And Dimensions ………………………………………..229
246. General Purpose Buckets (Standard Profile) …………………………………229
247. General Purpose Buckets (Deep Profile) ………………………………………229
248. Grading Buckets ………………………………………………………………………..229
249. Jaw Bucket ……………………………………………………………………………….229
250. Tapered Ditching Buckets ……………………………………………………………230
251. Excavator Quick Hitch ………………………………………………………………..230
252. Static Dimensions …………………………………………………………………………..231
253. 3CX Machines …………………………………………………………………………..231
254. 3CX Super Machines …………………………………………………………………232
255. 4CX Machines …………………………………………………………………………..233
256. Hydraulic Hose Burst Pressures ……………………………………………………….234
257. Noise Data …………………………………………………………………………………….235
258. Vibration Data ………………………………………………………………………………..236
259. Introduction ……………………………………………………………………………….236
260. 4CX, 3CX Super ………………………………………………………………………..237
261. 3CX …………………………………………………………………………………………238
262. Tyre Sizes And Pressures ……………………………………………………………….239
263. Warranty Information
264. Machine Service Record Sheet ………………………………………………………..243
265. Registration Information ………………………………………………………………….245

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