JCB 3CX, 4CX Backhoe Loader Operator Handbook 9801-5350

JCB 3CX, 4CX Backhoe Loader Operator Handbook 9801-5350 - Image 2

JCB 3CX, 4CX Backhoe Loader Operator Handbook 9801-5350 - Image 3

JCB 3CX, 4CX Backhoe Loader Operator Handbook 9801-5350 - Image 4

JCB 3CX, 4CX Backhoe Loader Operator Handbook 9801-5350 - Image 5

jcb 3cx 4cx backhoe loader operator handbook 9801 5350 2

jcb 3cx 4cx backhoe loader operator handbook 9801 5350 3

JCB 3CX, 4CX Backhoe Loader Operator Handbook 9801-5350

$20.00

Type Of Manual: Operator Handbook
ManualID: 9801-5350
Number of Pages: 189
Size: 78.3MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 3CX, 4CX Backhoe Loader

1. Introduction
2. About this handbook
3. Machine model and serial number ………………….
4. Using this Handbook …………………………………….
5. Units of measurement …………………………………..
6. Page numbering…………………………………………..
7. Left side-right side ……………………………………….
8. Using the machine………………………………………..
9. Warranty……………………………………………………..
10. The JCB Backhoe Loader……………………………
11. Safety check list …………………………………………
12. General safety …………………………………………… .
13. Operating safety ………………………………………….
14. Maintenance safety ………………………………………
15. Safety decals…………………………………………….. .
16. Identifying your machine
17. Machine identification plate……………………………
18. Typical machine identification plate…………………
19. Typical engine identification plate……………………
20. Serial plates……………………………………………….. .
21. Operation
22. Introduction ……………………………………………….
23. Before entering the cab ……………………………..
24. Entering-leaving the cab ……………………………. .
25. Control lever lock (if fitted)……………………………..
26. Doors and windows…………………………………….
27. Opening and closing the doors……………………….
28. Opening and closing the side windows ……………
29. Opening and closing the rear window ……………..
30. Seat controls ……………………………………………..
31. Seat belt
32. Fasten the seat belt………………………………………
33. Check the seat belt is operating correctly…………
34. Release the seat belt…………………………………….
35. Engine and drive controls, switches
36. and instruments………………………………………….
37. Controls ……………………………………………………. .
38. Multi-purpose steering column switch ……………..
39. Front console switches………………………………… .
40. Side console switches…………………………………. .
41. 2-4 wheel drive select switch………………………….
42. Steer mode selector switch ……………………………
43. Re-phasing the steer system………………………….
44. Starter switch……………………………………………… .
45. Steering-wheel tilt adjustment ………………………..
46. Cab interior light …………………………………………. .
47. Face level fan (if fitted) ………………………………….
48. 2
49. 2
50. 2
51. 2
52. 2
53. 2
54. 2
55. 3-4
56. 5 – 7
57. 5
58. 5
59. 6
60. 7 – 8
61. 9
62. 9
63. 9
64. 10
65. 23
66. 23
67. 24
68. 24
69. 25-26
70. 25
71. 25
72. 26
73. 27
74. 28
75. 28
76. 28
77. 29-39
78. 30-32
79. 32
80. 33
81. 33
82. 34
83. 35
84. 35
85. 36
86. 36
87. 37
88. 37
89. 5350 · 2
90. Engine and drive controls, switches
91. and instruments (continued)
92. Cab clock…………………………………………………….
93. Removing-installing the radio …………………………
94. Instruments …………………………………………………
95. visual warnings…………………………………………….
96. audible-visual warnings …………………………………
97. Air conditioning and heater controls……………
98. Loader controls ………………………………………….
99. Standard shovel …………………………………………. .
100. Hydraulic speed control…………………………………
101. Loader shovel…………………………………………….. .
102. 6 in 1 clamshovel …………………………………………
103. Stabiliser controls
104. Lever controls………………………………………………
105. Backhoe controls
106. JCB Plus ('+') pattern …………………………………..
107. JCB Diagonal ('x') pattern ……………………………. .
108. ISO Plus ('+') pattern ………………………………….. .
109. Foot operated pedal ……………………………………..
110. Extending dipper…………………………………………. .
111. Remote boom lock
112. Engage the boom lock…………………………………..
113. Disengage the boom lock………………………………
114. Kingpost clamps……………………………………….. .
115. Before starting the engine ………………………….
116. Starting the engine …………………………………….
117. Jump-starting the engine ……………………………
118. Preparing the machine for travel
119. Backhoe attachments……………………………………
120. Road travelling position…………………………………
121. Site travelling position………………………………….. .
122. Testing the parking brake …………………………..
123. Getting the machine moving ……………………….
124. Stopping and parking the machine ……………..
125. Using the attachments and site safety ………..
126. Axle breathers …………………………………………… .
127. Working with the loader
128. Operating hints…………………………………………….
129. Filling the loader shovel ………………………………..
130. Loading a truck ……………………………………………
131. Getting the machine unstuck………………………….
132. 37
133. 37
134. 38
135. 39
136. 39
137. 40
138. 41-44
139. 41
140. 41
141. 42-43
142. 44
143. 45
144. 46-48
145. 49-51
146. 52-54
147. 55
148. 55
149. 56
150. 56
151. 57
152. 58
153. 59
154. 60
155. 61
156. 62
157. 63
158. 64
159. 65-66
160. 67
161. 68-69
162. 69
163. 70
164. 70
165. 71
166. 71
167. Working with the backhoe
168. Operating hints …………………………………………….
169. Preparing to use the backhoe…………………………
170. Repositioning the adjustable tipping lever ……….
171. Removing a bucket………………………………………..
172. Installing a bucket ………………………………………..
173. Digging ………………………………………………………
174. Sideshifting the backhoe ……………………………….
175. Using the extending dipper (if fitted) ……………….
176. Lifting with the backhoe…………………………………
177. Operating in low and high temperatures ……..
178. Moving a disabled machine…………………………
179. Preparation for towing …………………………………..
180. Transporting the machine ………………………….
181. Maintenance
182. 72
183. 72
184. 73
185. 74
186. 74
187. 75
188. 76
189. 77
190. 78
191. 79
192. 80
193. 80
194. 81
195. Lubricants – health and safety…………………….. 94
196. Service requirements…………………………………. 95
197. Introduction…………………………………………………. 95
198. Maintenance ……………. . . ……. . . . . . ……. ….. . . …….. . . . . 95
199. Owner-Operator support……………………………….. 95
200. Service-Maintenance agreements………………….. 95
201. Lifting regulations – inspections and tests………… 95
202. Checking for damage…………………………………. 96
203. Cleaning the machine ………………………………… 96
204. Obtaining replacement parts………………………. 96
205. Service Schedules……………………………………… 97-100
206. Loader arm safety strut
207. Installing …………………………………………………….. 101
208. Removing …………………………………………………… 101
209. Engine panels
210. Removing and fitting a side panel ………………….. 102
211. Opening and closing the bonnet…………………….. 102
212. Removing the engine cover…………………………… 103
213. Fitting the engine cover ………………………………… 103
214. Seat belt
215. Checking the seat belt condition and security …..
216. ROPS-FOPS structure
217. Checking the ROPS-FOPS structure……………….
218. Greasing
219. Loader arms ………………………………………………..
220. Backhoe (sideshift machines)
221. Standard dipper……………………………………………
222. Extending dipper…………………………………………..
223. Backhoe (centremount machines)
224. 104
225. 104
226. 105
227. 106
228. 106
229. 5350-1
230. Greasing (continued)
231. Standard dipper……………………………………………
232. Ex tending dipper…………………………………………..
233. Knuckle Boom (4CN models) …………………………
234. Front axle (2 wheel drive machines) ………………..
235. Front axle (4 wheel drive machines) ………………..
236. Front axle (all wheel steer machines) ………………
237. Rear axle (all wheel steer machines) ………………
238. Extending dipper…………………………………………..
239. Driveshafts…………………………………………………..
240. 6-in-1 clamshovel …………………………………………
241. Backhoe quick-hitch ……………………………………..
242. Stabilisers (centremount machines) ………………..
243. Loader quick-hitch ………………………………………..
244. Hydraulic pump driveshaft (2 WS machines) ……
245. Backhoe quick-hitch (hydraulic) ………………………
246. Tyres and wheels
247. 107
248. 107
249. 108
250. 109
251. 110
252. 111
253. 112
254. 113
255. 113
256. 114
257. 114
258. 114
259. 114
260. 115
261. 115
262. Tyre inflation……………………………………………….. 116
263. Checking the wheel nut torques …………………….. 116
264. Brakes
265. Parking brake adjustment………………………………
266. Checking the foot brake fluid levels…………………
267. Engine air filter
268. Renew outer element ……………………………………
269. Renew inner element……………………………………
270. Cleaning the pre-cleaner ………………………………
271. Engine oil and filter
272. Checking the oil level…………………………………… .
273. Changing the oil and filter………………………………
274. Engine cooling system
275. Checking the coolant level……………………………..
276. Changing the coolant…………………………………….
277. Adjusting the fan belt……………..:…………………….
278. Cleaning the cab heater filter………………………….
279. Fuel system
280. Types of fuel………………………………………………..
281. Fuel standards……………………………………………. .
282. Low temperature fuels …………………………………..
283. Filling the tank ……………………………………………..
284. Draining the filter ………………………………………….
285. Changing the filter element…………………………….
286. Draining the sediment bowl ………………………….. .
287. Bleed the system………………………………………….
288. Syncro shuttle transmission
289. Checking the oil level…………………………………….
290. Changing the oil and filter………………………………
291. Powershift transmission
292. Checking the oil level…………………………………….
293. Changing the oil and filter………………………………
294. Hydraulic system
295. Checking the fluid level…………………………:………
296. Changing the breather filter……………………………
297. Changing the filter element…………………………… .
298. 117
299. 118
300. 119
301. 119
302. 120
303. 121
304. 121
305. 122
306. 122
307. 123
308. 123
309. 124
310. 124
311. 124
312. 124
313. 125
314. 125
315. 126
316. 126
317. 127
318. 127
319. 128
320. 128
321. 129
322. 129
323. 130
324. Hydraulic oil cooler
325. Cleaning the tubes-fins………………………………….
326. Boom Lock
327. Checking the hydraulic fluid level
328. (machines from serial number 43372 4) ……………
329. 131
330. 131
331. Hose burst protection valves – H.B.P.V. (if fitted)
332. Checking the H.B.P.V.'s ………………………………..
333. Procedure for lowering a load (after a hose burst
334. or engine failure) …………………………………………..
335. Front and rear axle (all wheel steer machines)
336. Checking the differential oil level…………………….
337. Changing the differential oil……………………………
338. Checking the hub oil levels…………………………….
339. Changing the hub oil……………………………………..
340. Front and rear axle (two wheel steer machines)
341. Checking the oil level…………………………………….
342. Changing the oil……… ………. …….. .. …………… …….
343. Slew gearbox
344. Draining water-checking the oil level …… ………….
345. Electrical system
346. Relays & fuses …………………………………………….
347. Bulbs…………………………………………………………..
348. Battery
349. First aid – electrolyte ……………………………………..
350. Checking the electrolyte level. ………………………..
351. Extradig dipper wear pads
352. Inspecting the top wear pads………. ………… ………
353. Adjusting the bottom wear pads ….. … ………………
354. Bulb replacement
355. Headlight bulb………………………………………………
356. Front sidelight bulb ……………………………………. …
357. Worklight bulb………………………………………………
358. Warning lights………………………………………. ……..
359. Switches ………………………………. …. …………………
360. Cab interior light bulb…………………………………….
361. Rear brake-sidelight & indicator bulb……………….
362. Number plate light bulb…………………..,…………….
363. Rotating beacon bulb…………………………………….
364. Front indicator light bulb ………………………………..
365. Fog light bulb (if fitted) …………………………………..
366. Air conditioning system (if fitted)
367. Adjusting the air conditioning drive belt ……………
368. Windscreen washer…………………………………….
369. Service Capacities and Lubricants………………
370. Coolant mix tures…………………………………………..
371. Optional Attachments
372. Introduction………………………………………………..
373. 132
374. 132
375. 133
376. 133
377. 134
378. 134
379. 135
380. 135
381. 136
382. 137-138
383. 138
384. 139
385. 139
386. 140
387. 141
388. 1 42
389. 142
390. 142
391. 143
392. 143
393. 143
394. 144
395. 144
396. 144
397. 145
398. 145
399. 146
400. 146
401. 147-148
402. 148
403. 163
404. High and low flow operated backhoe attachments 164
405. Control ………… . ………. . . ….. . ………….. . ………………. 164
406. Quick release couplings
407. Quick release couplings – do's & don'ts……………
408. Connecting quick release couplings………………..
409. Disconnecting quick release couplings…………….
410. Loader quick-hitch
411. Installing the quick-hitch carriage ……………………
412. Removing the quick-hitch carriage ………………….
413. Installing loader quick-hitch attachments………….
414. Removing loader quick-hitch attachments ……….
415. Backhoe quick-hitch (mechanical type)
416. Installing the quick-hitch ….. ………. ….. ………………
417. Removing the quick-hitch ………………………………
418. Installing backhoe quick-hitch attachments………
419. Removing backhoe quick-hitch attachments…….
420. Backhoe quick-hitch (hydraulic type)
421. Installing the quick-hitch …………… …………… ……..
422. Removing the quick-hitch ………………………………
423. Installing backhoe quick-hitch attachments…… …
424. Removing backhoe quick-hitch attachments…. …
425. Jaw bucket
426. Control…………………. …………………………………….
427. Preparing for travel ……………………………………….
428. Installing and removing………………………. …………
429. Connecting-disconnecting the hydraulic hoses …
430. Using the JCB jaw bucket… ……………………………
431. Daily maintenance …….. …. … .. …………………………
432. Rock breaker
433. Safety ………….. ……. ………………………………………
434. Control…… . .. ………………….. ………. …………………..
435. Preparing for road travel………………………………..
436. Preparing for site travel ….. …………………………….
437. Installing the breaker … ………………………………….
438. Using the rock breaker …… …………………………….
439. Changing steels…………………………………… ………
440. Maintenance………………………………………………..
441. Forks
442. Safety …………………………………………………………
443. Control ………………………………………………………..
444. Adjust the fork spacing ………………………………….
445. Daily Maintenance………………………………………..
446. Preparing the forks for use …………………………….
447. Using the forks……………………………………………..
448. Preparing for road travel………………………………..
449. Preparing for site travel …………………………………
450. Patch planer
451. Safety ………… ………………………………………………
452. Control………………………………………………………..
453. Preparing for road travel………………………………..
454. Preparing for site travel .. ……………………………….
455. Installing the patch planer………………………………
456. Using the patch planer…………………………………..
457. Pick removal and installation………………………….
458. Maintenance – daily (before use) …………………….
459. 165
460. 165
461. 165
462. 166-167
463. 167
464. 168-169
465. 170
466. 171
467. 171
468. 172
469. 173
470. 174
471. 174
472. 175-176
473. 176-177
474. 178
475. 178
476. 178
477. 178
478. 179
479. 179
480. 180
481. 180
482. 180
483. 180
484. 181-182
485. 182 -183
486. 183
487. 18 3
488. 184
489. 184
490. 184
491. 184
492. 185
493. 186
494. 186
495. 186
496. 187
497. 187
498. 187
499. 187
500. 188
501. 189
502. 190
503. 190
504. Specifications
505. Lifting (craning) regulations and safe working loads
506. Lifting regulations …………………………….. …………. 20 2
507. Safe working loads…………. ……….. . ……… ……….. . 20 2
508. – backhoe unit …………………………………… ……….. 20 2
509. – loader unit ……………….. ………………………………. 20 2
510. Safe working loads – forks 20 2
511. Safe working loads – craning (no bucket fitted)
512. Backhoe……. …………………………. ……………………. 203
513. Loader ………………………………. ………………………. 203
514. Backhoe bucket weights and dimensions
515. – general purpose bucket (standard profile) ……… 204
516. – general purpose bucket (deep profile). ………….. 204
517. – grading bucket………………….. ………………………. 204
518. – Jaw bucket .. …………….. ……… …………….. ……….. 204
519. – tapered ditching bucket ………………….. …….. …… 204
520. Weights and dimensions
521. 3CX- s,deshift ……………………………………………… 205
522. 3CX- centremount …………………………. … …………. 206
523. 4C4 x 4 .. … …………………………….. ………………… 207
524. 4CN 4 x4……. ………….. …. .. … ……….. ………….. …. 208·
525. 3CX Sitemaster ……. ……….. …………………………… 209
526. 3CX Hammermaster……………. ………………………. 210
527. 4CX Sideshift………………………………. .. ……………. 211
528. 4CXCentremount…….. ….. .. …………………………… 21 2
529. 4C4 x4x4 ……………………………………. ………. …. 2 13
530. 4CN4 x4x4…………. …………………………………… 214
531. 4CX Sitemaster …… ……………………………………… 215
532. 3CX Super4x4x4 …………………… 2 16
533. 4CX Super4x4x4 …………. …………….. …………….. 2 1 7
534. Hydraulic hose burst pressures………………….. 2 18
535. Tyre sizes and pressures……………………………. 219
536. Noise and Vibration Charts ……… ………… ……… 220

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