JCB 3CX, 4CX Backhoe Loader Operator Manual 9811-5200

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JCB 3CX, 4CX Backhoe Loader Operator Manual 9811-5200

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-5200
Number of Pages: 350
Size: 30.5MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 3CX, 4CX Backhoe Loader

1. Safety Notices
2. Important Information ……………………………………………………………………….. ix
3. The Operator Manual …………………………………………………………………… ix
4. Safety Warnings ………………………………………………………………………….. ix
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Units of Measurement ……………………………………………………………………1
10. Left Side, Right Side ………………………………………………………………………1
11. Using the Machine …………………………………………………………………………1
12. Cab-Canopy …………………………………………………………………………………2
13. Cross References ………………………………………………………………………….2
14. Machine Description …………………………………………………………………………..3
15. The JCB Backhoe Loader ………………………………………………………………3
16. Intended Use ………………………………………………………………………………..3
17. Component List …………………………………………………………………………….3
18. Safety Check List ……………………………………………………………………………….4
19. Safety – Yours and Others ………………………………………………………………4
20. General Safety ……………………………………………………………………………..4
21. Operating Safety …………………………………………………………………………..6
22. Maintenance Safety ……………………………………………………………………….9
23. Safety Labels …………………………………………………………………………………..14
24. Introduction …………………………………………………………………………………14
25. Safety Label Identification …………………………………………………………….15
26. Identifying Your Machine …………………………………………………………………..18
27. Machine Identification Plate ………………………………………………………….18
28. Component Identification Plates …………………………………………………….19
29. Transmission Identification Numbers ……………………………………………..20
30. ROPS-FOPS Certification plate ……………………………………………………..22
31. FOPS Data Plate …………………………………………………………………………22
32. Machine Security ……………………………………………………………………………..23
33. Introduction …………………………………………………………………………………23
34. JCB Plantguard …………………………………………………………………………..23
35. Construction Equipment Security And Registration Scheme (CESAR) .23
36. Operation
37. Introduction ……………………………………………………………………………………..25
38. Before Entering the Cab ……………………………………………………………………26
39. Entering and Leaving the Cab ……………………………………………………………27
40. Doors and Windows …………………………………………………………………………28
41. Opening and Closing the Door ………………………………………………………28
42. Opening and Closing the Side Windows …………………………………………28
43. Opening and Closing the Rear Window ………………………………………….29
44. Seat Controls …………………………………………………………………………………..30
45. Introduction …………………………………………………………………………………30
46. Standard Seat ……………………………………………………………………………..30
47. Electrical Options ………………………………………………………………………..32
48. Seat Belt …………………………………………………………………………………………33
49. Inertia Reel Seat Belt …………………………………………………………………..33
50. Visibility Aids ……………………………………………………………………………………35
51. Mirrors ……………………………………………………………………………………….35
52. Cab Layout (Manual Controls) ……………………………………………………………36
53. Component Key …………………………………………………………………………..37
54. Cab Layout (Easy Controls) ………………………………………………………………38
55. Component Key …………………………………………………………………………..39
56. Cab Layout (Advanced Easy Controls) ……………………………………………….40
57. Component Key …………………………………………………………………………..41
58. Drive Controls, Switches and Instruments ……………………………………………42
59. Drive Controls ……………………………………………………………………………..42
60. Switches …………………………………………………………………………………….49
61. Instruments …………………………………………………………………………………57
62. TorqueLock …………………………………………………………………………………62
63. Extreme Cold Climate Heater Switch (Optional) ………………………………63
64. Air Conditioning and Cab Heater Controls ………………………………………67
65. Operating Levers ……………………………………………………………………………..68
66. Introduction …………………………………………………………………………………68
67. Control Layouts …………………………………………………………………………..68
68. Loader Controls …………………………………………………………………………..69
69. Backhoe Controls ………………………………………………………………………..78
70. Stabiliser Controls ……………………………………………………………………….99
71. Auxiliary Controls ………………………………………………………………………101
72. Safety Equipment …………………………………………………………………………..106
73. Boom and Slew Locks ………………………………………………………………..106
74. Control Lever Locks (If Fitted) ……………………………………………………..108
75. Overload Warning System (If Fitted) …………………………………………….109
76. Beacon ……………………………………………………………………………………. 110
77. Fire Extinguisher (If Fitted) …………………………………………………………. 111
78. Before Starting the Engine ………………………………………………………………. 112
79. Starting The Engine ……………………………………………………………………….. 114
80. Preparing The Machine For Travel …………………………………………………… 116
81. Backhoe Attachments ……………………………………………………………….. 116
82. Tucked In Travel Position …………………………………………………………… 116
83. Central Protruding Travel Position ……………………………………………….. 117
84. Road Travel Position …………………………………………………………………. 117
85. Site Travel Position ……………………………………………………………………. 119
86. Getting The Machine Moving ……………………………………………………………121
87. Operating Practices ……………………………………………………………………121
88. Stopping and Parking the Machine ……………………………………………………124
89. Working With The Machine ……………………………………………………………..126
90. Operating Practices and Site Safety …………………………………………….126
91. Clothing and Safety Equipment ……………………………………………………126
92. Danger Zone …………………………………………………………………………….126
93. Log Moving-Handling ………………………………………………………………….126
94. Safety Practices ………………………………………………………………………..127
95. Working With The Loader ……………………………………………………………128
96. Working With The Backhoe …………………………………………………………133
97. Object Handling (If Fitted) …………………………………………………………..152
98. Getting the Machine Unstuck ………………………………………………………154
99. Operating Environment ……………………………………………………………………155
100. Introduction ……………………………………………………………………………….155
101. Operating in Low Temperatures …………………………………………………..155
102. Operating in High Temperatures ………………………………………………….155
103. Operating in Dusty or Sandy Areas ………………………………………………155
104. Operating in Coastal Regions ……………………………………………………..155
105. Operating on Wet or Soft Ground …………………………………………………155
106. Refuelling the Machine ……………………………………………………………………156
107. Low Fuel Levels ………………………………………………………………………..156
108. Filling the Tank ………………………………………………………………………….156
109. Moving A Disabled Machine …………………………………………………………….158
110. Towing and Retrieval ………………………………………………………………….158
111. Lowering a Load ………………………………………………………………………..160
112. Transporting The Machine ……………………………………………………………….161
113. Lifting A Machine ……………………………………………………………………………163
114. Storage of the Machine …………………………………………………………………..166
115. Introduction ……………………………………………………………………………….166
116. Storage Area …………………………………………………………………………….166
117. Prepare the Machine for Storage …………………………………………………166
118. Put the Machine into Storage ………………………………………………………166
119. During Storage ………………………………………………………………………….166
120. Take the Machine Out of Storage …………………………………………………167
121. Routine Maintenance
122. Service Requirements …………………………………………………………………….169
123. Introduction ……………………………………………………………………………….169
124. Owner-Operator Support …………………………………………………………….169
125. Service-Maintenance Agreements ……………………………………………….169
126. Initial Service and Inspection (100 Hours) ……………………………………..169
127. Fit for Purpose Tests for Lifting Equipment …………………………………….170
128. Obtaining Replacement Parts ………………………………………………………170
129. Health and Safety …………………………………………………………………………..171
130. Lubricants …………………………………………………………………………………171
131. Battery ……………………………………………………………………………………..173
132. Service Schedules ………………………………………………………………………….175
133. Introduction ……………………………………………………………………………….175
134. How to Use the Service Schedules ………………………………………………175
135. Calendar Equivalents …………………………………………………………………175
136. Pre-start Cold Checks, Service Points and Fluid Levels ………………….176
137. Functional Test and Final Inspection …………………………………………….180
138. Fluids, Lubricants and Capacities ……………………………………………………..182
139. Coolant Mixtures ……………………………………………………………………….184
140. Fuels ………………………………………………………………………………………..185
141. Tools …………………………………………………………………………………………….188
142. Toolbox (If fitted) ………………………………………………………………………..188
143. Carrying Tools onto the Machine ………………………………………………….188
144. Prepare the Machine for Maintenance ………………………………………………189
145. Introduction ……………………………………………………………………………….189
146. How to Make the Machine Safe (Loader Arm Lowered) ………………….190
147. How to Make the Machine Safe (Loader Arm Lifted) ………………………190
148. Cleaning the Machine ……………………………………………………………………..192
149. Introduction ……………………………………………………………………………….192
150. Preparing the Machine for Cleaning ……………………………………………..192
151. Cleaning the Machine …………………………………………………………………193
152. Checking for Damage ……………………………………………………………………..196
153. Check the Machine Body and Structure ………………………………………..196
154. Check the Tyres ………………………………………………………………………..196
155. Check the Seat and Seat Belt ……………………………………………………..196
156. Check the Hydraulic Hoses and Fittings ……………………………………….196
157. Checking The ROPS-FOPS Structure …………………………………………..197
158. Greasing ……………………………………………………………………………………….198
159. Introduction ……………………………………………………………………………….198
160. Preparing the Machine for Greasing …………………………………………….198
161. Loader Arms ……………………………………………………………………………..199
162. Backhoe and Quickhitch ……………………………………………………………..200
163. Front Axle (2 Wheel Drive Machines) ……………………………………………201
164. Front Axle (4 Wheel Drive Machines) ……………………………………………201
165. Front Axle (All Wheel Drive Machines) ………………………………………….202
166. Rear Axle (All Wheel Drive Machines) ………………………………………….202
167. Extending Dipper ……………………………………………………………………….203
168. Driveshafts ……………………………………………………………………………….203
169. 6-in-1 Clamshovel ……………………………………………………………………..204
170. Stabilisers (Centremount Machines) …………………………………………….204
171. Loader Quickhitch ……………………………………………………………………..204
172. Power Sideshift …………………………………………………………………………204
173. Kingpost …………………………………………………………………………………..205
174. Knuckle (If Fitted) ………………………………………………………………………205
175. Backhoe Quickhitch (Hydraulic) …………………………………………………..206
176. Access Panels ……………………………………………………………………………….207
177. Engine Cover …………………………………………………………………………….207
178. Front Grille ………………………………………………………………………………..209
179. Heater and Air Conditioning …………………………………………………………….210
180. Cleaning the Cab Heater Fresh Air Filter ………………………………………210
181. Changing the Cab Air Conditioning Recirculation Filters (If Fitted) …… 211
182. Brakes ………………………………………………………………………………………….212
183. Park Brake ………………………………………………………………………………..212
184. Foot Brake ………………………………………………………………………………..214
185. Electrical System ……………………………………………………………………………215
186. Battery ……………………………………………………………………………………..215
187. Jump Starting The Engine …………………………………………………………..217
188. Fuses (Manual Controls) …………………………………………………………….218
189. Fuses (Easy Controls – Advanced Easy Controls) ………………………….219
190. Link Box Fuses ………………………………………………………………………….220
191. Relays (Manual Controls) ……………………………………………………………221
192. Relays (Easy Controls – Advanced Easy Controls) …………………………222
193. Engine ………………………………………………………………………………………….224
194. Oil and Filter ……………………………………………………………………………..224
195. Cooling System …………………………………………………………………………226
196. Front End Accessory Drive Belt …………………………………………………..228
197. Air Filter ……………………………………………………………………………………230
198. Fuel System …………………………………………………………………………………..231
199. Introduction ……………………………………………………………………………….231
200. Water Separator and Engine Fuel Filter ………………………………………..231
201. Bleeding the System ………………………………………………………………….236
202. Hydraulic System ……………………………………………………………………………237
203. Introduction ……………………………………………………………………………….237
204. Releasing the Hydraulic Pressure ………………………………………………..237
205. Hydraulic Tank Filler Cap ……………………………………………………………238
206. Hydraulic Tank Filler Cap (Locking option) …………………………………….238
207. Oil and Filter ……………………………………………………………………………..239
208. Hose Burst Protection Valves (If fitted) ………………………………………….242
209. Transmission …………………………………………………………………………………243
210. Gearbox ……………………………………………………………………………………243
211. Axles (All Wheel Steer Machines) ………………………………………………..246
212. Axles (Two Wheel Steer Machines) ………………………………………………248
213. Tyres and Wheels …………………………………………………………………………..250
214. Tyre Inflation ……………………………………………………………………………..250
215. Wheel Nuts ……………………………………………………………………………….251
216. Wheel Alignment ……………………………………………………………………………252
217. Introduction ……………………………………………………………………………….252
218. Electronic Steer Mode Selector ……………………………………………………252
219. Wear Pads …………………………………………………………………………………….253
220. Extradig Dipper Wear Pads …………………………………………………………253
221. Stabiliser Legs (Sideshift Machines Only) ……………………………………..255
222. Windscreen Washer ……………………………………………………………………….256
223. Checking the Level …………………………………………………………………….256
224. Fire Extinguisher (if fitted) ………………………………………………………………..257
225. Checking the Fire Extinguisher ……………………………………………………257
226. Optional Attachments
227. Introduction ……………………………………………………………………………………259
228. Attachments For Your Machine ………………………………………………………..260
229. Connecting-Disconnecting Hydraulic Hoses ……………………………………….261
230. Introduction ……………………………………………………………………………….261
231. Connecting the Hydraulic Hoses ………………………………………………….261
232. Disconnecting the Hydraulic Hoses ………………………………………………262
233. Quick Release Couplings ……………………………………………………………263
234. Directly Mounted Backhoe Attachments …………………………………………….265
235. Installing Directly Mounted Backhoe Attachments ………………………….265
236. Auxiliary Attachment Operation (If Fitted) …………………………………………..266
237. Auxiliary Return Hose Options …………………………………………………….266
238. High and Low Flow Attachments ………………………………………………….267
239. Loader Quickhitch (If Fitted) …………………………………………………………….268
240. Loader Quickhitch Carriage …………………………………………………………268
241. Loader Quickhitch Attachments ……………………………………………………270
242. Backhoe Quickhitch – Mechanical Type (If Fitted) ……………………………….277
243. Installing The Quickhitch …………………………………………………………….277
244. Removing The Quickhitch …………………………………………………………..278
245. Installing Backhoe Quickhitch Attachments ……………………………………278
246. Removing Backhoe Quickhitch Attachments ………………………………….279
247. Shovel – Forks (If Fitted) ………………………………………………………………….281
248. Safety and Control ……………………………………………………………………..281
249. Preparing the Forks for Use ………………………………………………………..281
250. Preparing For Road Travel ………………………………………………………….282
251. Preparing For Site Travel ……………………………………………………………282
252. Adjust The Fork Spacing …………………………………………………………….282
253. Daily Maintenance ……………………………………………………………………..282
254. Tool Carrier and Forks (If Fitted) ……………………………………………………….283
255. Safety and Control ……………………………………………………………………..283
256. Preparing the Forks for Use ………………………………………………………..283
257. Adjust the Fork Spacing ……………………………………………………………..284
258. Preparing for Road Travel …………………………………………………………..284
259. Preparing for Site Travel ……………………………………………………………..284
260. Preparing for Shovel Operation ……………………………………………………284
261. Daily Maintenance ……………………………………………………………………..284
262. Hammer (If Fitted) ………………………………………………………………………….285
263. Hammer Operation …………………………………………………………………….285
264. Changing the 1 inch (Diameter) Return Line Filter (If Fitted) ……………287
265. Hydraulic Tool Circuit (H.T.C) …………………………………………………………..288
266. Connecting the Hand Held Tool ……………………………………………………288
267. Operating The Tool …………………………………………………………………….289
268. Disconnecting the Hand Held Tool ……………………………………………….289
269. Side Tip Shovel (If Fitted) ………………………………………………………………..290
270. Safety Decals ……………………………………………………………………………290
271. Safety and Control ……………………………………………………………………..291
272. Side Tip Operation ……………………………………………………………………..291
273. Daily Maintenance ……………………………………………………………………..293
274. Hose Reel (If fitted) …………………………………………………………………………294
275. Location on Machine ………………………………………………………………….294
276. Using the Hose Reel ………………………………………………………………….294
277. Bi-Directional and Hammer Circuits ………………………………………………….295
278. Procedure …………………………………………………………………………………295
279. Work Platforms ………………………………………………………………………………299
280. Specifications
281. Lifting (Object Handling) Regulations and Safe Working Loads …………….301
282. Introduction ……………………………………………………………………………….301
283. Safe Working Loads …………………………………………………………………..301
284. Safe Working Loads – Forks ………………………………………………………..302
285. Safe Working Loads – Loader ………………………………………………………302
286. Safe Working Loads – Fork Duty ………………………………………………….303
287. Safe Working Loads – Shovel Duty ………………………………………………304
288. 3CX – 4CX Backhoe Excavator Bucket Weights And Dimensions …………305
289. General Purpose Buckets (Standard

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