JCB 3CX, 4CX ECO (JCB Tier 3 Engine) Operator Manual 9821-2000

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JCB 3CX, 4CX ECO (JCB Tier 3 Engine) Operator Manual 9821-2000 - Image 5

jcb 3cx 4cx eco jcb tier 3 engine operator manual 9821 2000 2

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JCB 3CX, 4CX ECO (JCB Tier 3 Engine) Operator Manual 9821-2000

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-2000
Number of Pages: 380
Size: 41.8MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 3CX, 4CX ECO (JCB Tier 3 Engine)

1. Safety Notices
2. Important Information ……………………………………………………………………….. ix
3. The Operator Manual …………………………………………………………………… ix
4. Safety Warnings ………………………………………………………………………….. ix
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Left Side, Right Side ………………………………………………………………………1
10. Cab-Canopy …………………………………………………………………………………1
11. Cross References ………………………………………………………………………….1
12. Machine Description …………………………………………………………………………..2
13. The JCB Backhoe Loader ………………………………………………………………2
14. Intended Use ………………………………………………………………………………..2
15. Component List …………………………………………………………………………….2
16. Safety Check List ……………………………………………………………………………….3
17. Safety – Yours and Others ………………………………………………………………3
18. General Safety ……………………………………………………………………………..3
19. Operating Safety …………………………………………………………………………..5
20. Maintenance Safety ……………………………………………………………………….8
21. Safety Labels …………………………………………………………………………………..13
22. Introduction …………………………………………………………………………………13
23. Safety Label Identification …………………………………………………………….14
24. Identifying Your Machine …………………………………………………………………..17
25. Machine Identification Plate ………………………………………………………….17
26. Component Identification Plates …………………………………………………….18
27. Transmission Identification Numbers ……………………………………………..19
28. ROPS-FOPS Certification plate ……………………………………………………..21
29. FOPS Data Plate …………………………………………………………………………21
30. Machine Security ……………………………………………………………………………..22
31. Introduction …………………………………………………………………………………22
32. JCB Plantguard …………………………………………………………………………..22
33. LiveLink ……………………………………………………………………………………..22
34. Construction Equipment Security And Registration Scheme (CESAR) .22
35. Immobiliser …………………………………………………………………………………22
36. Operation
37. Introduction ……………………………………………………………………………………..23
38. Before Entering the Cab ……………………………………………………………………24
39. Entering and Leaving the Cab ……………………………………………………………25
40. Doors and Windows …………………………………………………………………………27
41. Opening and Closing the Door ………………………………………………………27
42. Opening and Closing the Side Windows …………………………………………27
43. Opening and Closing the Rear Window ………………………………………….28
44. Seat Controls …………………………………………………………………………………..29
45. Introduction …………………………………………………………………………………29
46. Standard Seat ……………………………………………………………………………..29
47. Electrical Options ………………………………………………………………………..31
48. Seat Belt …………………………………………………………………………………………32
49. Inertia Reel Seat Belt …………………………………………………………………..32
50. Visibility Aids ……………………………………………………………………………………33
51. Mirrors ……………………………………………………………………………………….33
52. Cab Layout (Manual Controls) ……………………………………………………………34
53. Component Key …………………………………………………………………………..35Contents
54. ii ii
55. Contents Page No.
56. Cab Layout (Easy Controls) ………………………………………………………………36
57. Component Key …………………………………………………………………………..37
58. Cab Layout (Advanced Easy Controls) ……………………………………………….38
59. Component Key …………………………………………………………………………..39
60. Drive Controls, Switches and Instruments ……………………………………………40
61. Drive Controls ……………………………………………………………………………..40
62. Switches …………………………………………………………………………………….48
63. Instruments …………………………………………………………………………………58
64. Hydraulic Flow Control (EcoDIG) …………………………………………………..63
65. TorqueLock (EcoROAD) ……………………………………………………………….66
66. Extreme Cold Climate Heater Switch (If fitted) …………………………………67
67. Air Conditioning and Cab Heater Controls ………………………………………71
68. Operating Levers ……………………………………………………………………………..72
69. Introduction …………………………………………………………………………………72
70. Control Layouts …………………………………………………………………………..72
71. Loader Controls …………………………………………………………………………..73
72. Excavator Controls ………………………………………………………………………83
73. Stabiliser Controls ……………………………………………………………………..104
74. Auxiliary Controls ………………………………………………………………………106
75. Safety Equipment ………………………………………………………………………….. 111
76. Boom and Slew Locks ……………………………………………………………….. 111
77. Control Lever Locks (If Fitted) …………………………………………………….. 113
78. Overload Warning System (If fitted) …………………………………………….. 114
79. Beacon ……………………………………………………………………………………. 115
80. Fire Extinguisher (If Fitted) …………………………………………………………. 116
81. Before Starting the Engine ………………………………………………………………. 117
82. Starting The Engine ……………………………………………………………………….. 119
83. Warming Up ………………………………………………………………………………121
84. Immobiliser (If fitted) …………………………………………………………………..122
85. Preparing The Machine For Travel ……………………………………………………125
86. Excavator Attachments ……………………………………………………………….125
87. Tucked In Travel Position ……………………………………………………………125
88. Central Protruding Travel Position ………………………………………………..126
89. Road Travel Position ………………………………………………………………….126
90. Site Travel Position …………………………………………………………………….128
91. Getting The Machine Moving ……………………………………………………………130
92. Operating Practices ……………………………………………………………………130
93. Stopping and Parking the Machine ……………………………………………………133
94. Working With The Machine ……………………………………………………………..135
95. Operating Practices and Site Safety …………………………………………….135
96. Clothing and Safety Equipment ……………………………………………………135
97. Danger Zone …………………………………………………………………………….135
98. Log Moving-Handling ………………………………………………………………….135
99. Safety Practices ………………………………………………………………………..136
100. Working With The Loader ……………………………………………………………137
101. Working With The Excavator ……………………………………………………….141
102. Lifting (Object Handling) ……………………………………………………………..162
103. Getting the Machine Unstuck ………………………………………………………165
104. Operating Environment ……………………………………………………………………166
105. Operating in Low Temperatures …………………………………………………..166
106. Operating in High Temperatures ………………………………………………….166
107. Operating in Dusty or Sandy Areas ………………………………………………166
108. Operating in Coastal Regions ……………………………………………………..166
109. Operating on Wet or Soft Ground …………………………………………………166Contents
110. iii iii
111. Contents Page No.
112. Refuelling the Machine ……………………………………………………………………167
113. Low Fuel Levels ………………………………………………………………………..167
114. Filling the Tank ………………………………………………………………………….167
115. Moving A Disabled Machine …………………………………………………………….169
116. Towing and Retrieval ………………………………………………………………….169
117. Lowering a Load ………………………………………………………………………..171
118. Transporting The Machine ……………………………………………………………….172
119. Lifting A Machine ……………………………………………………………………………174
120. Storage of the Machine …………………………………………………………………..177
121. Introduction ……………………………………………………………………………….177
122. Storage Area …………………………………………………………………………….177
123. Prepare the Machine for Storage …………………………………………………177
124. Put the Machine into Storage ………………………………………………………177
125. During Storage ………………………………………………………………………….177
126. Take the Machine Out of Storage …………………………………………………178
127. Routine Maintenance
128. Service Requirements …………………………………………………………………….179
129. Introduction ……………………………………………………………………………….179
130. Owner-Operator Support …………………………………………………………….179
131. Service-Maintenance Agreements ……………………………………………….179
132. Initial Service and Inspection ……………………………………………………….179
133. Fit for Purpose Tests for Lifting Equipment …………………………………….180
134. Obtaining Replacement Parts ………………………………………………………180
135. Health and Safety …………………………………………………………………………..181
136. Lubricants …………………………………………………………………………………181
137. Battery ……………………………………………………………………………………..183
138. Service Schedules ………………………………………………………………………….185
139. Introduction ……………………………………………………………………………….185
140. How to Use the Service Schedules ………………………………………………185
141. Calendar Equivalents …………………………………………………………………185
142. Pre-start Cold Checks, Service Points and Fluid Levels ………………….186
143. Functional Test and Final Inspection …………………………………………….190
144. Fluids, Lubricants and Capacities ……………………………………………………..192
145. Coolant Mixtures ……………………………………………………………………….194
146. Fuels ………………………………………………………………………………………..195
147. Tools …………………………………………………………………………………………….198
148. Toolbox (If fitted) ………………………………………………………………………..198
149. Carrying Tools onto the Machine ………………………………………………….198
150. Prepare the Machine for Maintenance ………………………………………………199
151. Introduction ……………………………………………………………………………….199
152. How to Make the Machine Safe (Loader Arm Lowered) ………………….200
153. How to Make the Machine Safe (Loader Arm Lifted) ………………………200
154. Cleaning the Machine ……………………………………………………………………..202
155. Introduction ……………………………………………………………………………….202
156. Preparing the Machine for Cleaning ……………………………………………..202
157. Cleaning the Machine …………………………………………………………………203
158. Checking for Damage ……………………………………………………………………..206
159. Check the Machine Body and Structure ………………………………………..206
160. Check the Tyres ………………………………………………………………………..206
161. Check the Seat and Seat Belt ……………………………………………………..206
162. Check the Hydraulic Hoses and Fittings ……………………………………….206
163. Check the Electrical Circuits ………………………………………………………..207
164. Checking The ROPS-FOPS Structure …………………………………………..207
165. Greasing ……………………………………………………………………………………….209
166. Introduction ……………………………………………………………………………….209
167. Preparing the Machine for Greasing …………………………………………….209
168. Loader Arms ……………………………………………………………………………..210
169. Excavator and Quickhitch …………………………………………………………… 211
170. Front Axle (2 Wheel Drive Machines) ……………………………………………212
171. Front Axle (4 Wheel Drive Machines) ……………………………………………212
172. Front Axle (All Wheel Drive Machines) ………………………………………….213
173. Rear Axle (All Wheel Drive Machines) ………………………………………….213
174. Extending Dipper ……………………………………………………………………….214
175. Driveshafts ……………………………………………………………………………….214
176. 6-in-1 Clamshovel ……………………………………………………………………..215
177. Stabilisers (Centremount Machines) …………………………………………….215
178. Loader Quickhitch ……………………………………………………………………..215
179. Power Sideshift …………………………………………………………………………215
180. Kingpost …………………………………………………………………………………..216
181. Knuckle (If Fitted) ………………………………………………………………………216
182. Excavator Quickhitch (Hydraulic) …………………………………………………217
183. Access Panels ……………………………………………………………………………….218
184. Introduction ……………………………………………………………………………….218
185. Engine Cover …………………………………………………………………………….218
186. Front Grille ………………………………………………………………………………..221
187. Heater and Air Conditioning …………………………………………………………….222
188. Cleaning the Cab Heater Fresh Air Filter ………………………………………222
189. Changing the Cab Air Conditioning Recirculation Filters (If Fitted) ……223
190. Brakes ………………………………………………………………………………………….224
191. Park Brake ………………………………………………………………………………..224
192. Electrical System ……………………………………………………………………………226
193. Battery ……………………………………………………………………………………..226
194. Jump Starting The Engine …………………………………………………………..228
195. Fuses (Manual Controls) …………………………………………………………….229
196. Fuses (Easy Controls – Advanced Easy Controls) ………………………….230
197. Link Box Fuses ………………………………………………………………………….231
198. Relays (Manual Controls with Immobiliser) ……………………………………232
199. Relays (Manual Controls without Immobiliser) ……………………………….233
200. Relays (Easy Controls with Immobiliser) ……………………………………….234
201. Relays (Easy Controls without Immobiliser) …………………………………..235
202. Relays (Advanced Easy Controls) ………………………………………………..236
203. Engine ………………………………………………………………………………………….237
204. Oil and Filter ……………………………………………………………………………..237
205. Cooling System …………………………………………………………………………239
206. Front End Accessory Drive Belt …………………………………………………..241
207. Air Filter ……………………………………………………………………………………243
208. Fuel System …………………………………………………………………………………..244
209. Introduction ……………………………………………………………………………….244
210. Water Separator and Engine Fuel Filter ………………………………………..244
211. Bleeding the System ………………………………………………………………….248
212. Hydraulic System ……………………………………………………………………………249
213. Introduction ……………………………………………………………………………….249
214. Releasing the Hydraulic Pressure ………………………………………………..249
215. Hydraulic Tank Filler Cap ……………………………………………………………250
216. Oil and Filter ……………………………………………………………………………..251
217. Hose Burst Protection Valves (If fitted) ………………………………………….254
218. Steering ………………………………………………………………………………………..255
219. Checking the Emergency Steer System ………………………………………..255
220. Transmission …………………………………………………………………………………256
221. Gearbox ……………………………………………………………………………………256
222. Axles (All Wheel Steer Machines) ………………………………………………..259
223. Axles (Two Wheel Steer Machines) ………………………………………………261
224. Tyres and Wheels …………………………………………………………………………..263
225. Tyre Inflation ……………………………………………………………………………..263
226. Wheel Nuts ……………………………………………………………………………….264
227. Wheel Alignment ……………………………………………………………………………265
228. Introduction ……………………………………………………………………………….265
229. Electronic Steer Mode Selector ……………………………………………………265
230. Wear Pads …………………………………………………………………………………….266
231. Extending Dipper Wear Pads ………………………………………………………266
232. Stabiliser Legs (Sideshift Machines Only) ……………………………………..268
233. Power Sideshift Wear Pads …………………………………………………………269
234. Powered Sideshift (If fitted) ……………………………………………………………..271
235. Chain Adjustment ………………………………………………………………………271
236. Cable Adjustment ………………………………………………………………………272
237. Windscreen Washer ……………………………………………………………………….274
238. Checking the Level …………………………………………………………………….274
239. Fire Extinguisher (if fitted) ………………………………………………………………..275
240. Checking the Fire Extinguisher ……………………………………………………275
241. Optional Attachments
242. Introduction ……………………………………………………………………………………277
243. Attachments For Your Machine ………………………………………………………..278
244. Connecting-Disconnecting Hydraulic Hoses ……………………………………….279
245. Introduction ……………………………………………………………………………….279
246. Connecting the Hydraulic Hoses ………………………………………………….279
247. Disconnecting the Hydraulic Hoses ………………………………………………280
248. Quick Release Couplings ……………………………………………………………281
249. Directly Mounted Excavator Attachments …………………………………………..283
250. Installing Directly Mounted Excavator Attachments ………………………..283
251. Auxiliary Attachment Operation (If Fitted) …………………………………………..284
252. Auxiliary Return Hose Options …………………………………………………….284
253. Loader Quickhitch (If Fitted) …………………………………………………………….285
254. Loader Quickhitch Carriage …………………………………………………………285
255. Loader Quickhitch Attachments ……………………………………………………287
256. Excavator Quickhitch – Mechanical Type (If Fitted) ……………………………..294
257. Installing The Quickhitch …………………………………………………………….294
258. Removing The Quickhitch …………………………………………………………..295
259. Installing Excavator Quickhitch Attachments ………………………………….295
260. Removing Excavator Quickhitch Attachments ………………………………..296
261. Excavator Quickhitch – Hydraulic Type (If Fitted) ………………………………..298
262. Installing The Quickhitch …………………………………………………………….298
263. Removing The Quickhitch …………………………………………………………..299
264. Removing an Excavator Attachment …………………………………………….300
265. Position of Data Plate …………………………………………………………………302
266. Installing an Excavator Attachment ………………………………………………303
267. Shovel – Forks (If Fitted) ………………………………………………………………….306
268. Safety and Control ……………………………………………………………………..306
269. Preparing the Forks for Use ………………………………………………………..306
270. Preparing For Road Travel ………………………………………………………….307
271. Preparing For Site Travel ……………………………………………………………307
272. Adjust The Fork Spacing …………………………………………………………….307
273. Daily Maintenance ……………………………………………………………………..307
274. Tool Carrier and Forks (If Fitted) ……………………………………………………….308
275. Safety and Control ……………………………………………………………………..308
276. Preparing the Forks for Use ………………………………………………………..308
277. Adjust the Fork Spacing ……………………………………………………………..309
278. Preparing for Road Travel …………………………………………………………..309
279. Preparing for Site Travel ……………………………………………………………..309
280. Preparing for Shovel Operation ……………………………………………………309
281. Daily Maintenance ……………………………………………………………………..309
282. Hammer (If Fitted) ………………………………………………………………………….310
283. Hammer Operation …………………………………………………………………….310
284. Changing the Hammer Return Line Filter (If Fitted) ………………………..312
285. Bi-Directional and Hammer Circuits (If fitted) ……………………………………..313
286. Procedure …………………………………………………………………………………313
287. Hydraulic Tool Circuit (H.T.C) (If fitted) ………………………………………………317
288. Connecting the Hand Held Tool ……………………………………………………317
289. Operating The Tool …………………………………………………………………….318
290. Disconnecting the Hand Held Tool ……………………………………………….318
291. Hose Reel (If fitted) ………………………..

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