JCB 3CX, 4CX ECO Backhoe Loader Operator Manual 9821-1300

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JCB 3CX, 4CX ECO Backhoe Loader Operator Manual 9821-1300 - Image 5

jcb 3cx 4cx eco backhoe loader operator manual 9821 1300 2

jcb 3cx 4cx eco backhoe loader operator manual 9821 1300 3

JCB 3CX, 4CX ECO Backhoe Loader Operator Manual 9821-1300

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-1300
Number of Pages: 352
Size: 33.6MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 3CX, 4CX ECO Backhoe Loader

1. Safety Notices
2. Important Information ……………………………………………………………………….. ix
3. The Operator Manual …………………………………………………………………… ix
4. Safety Warnings ………………………………………………………………………….. ix
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Left Side, Right Side ………………………………………………………………………1
10. Cab-Canopy …………………………………………………………………………………1
11. Cross References ………………………………………………………………………….1
12. Machine Description …………………………………………………………………………..2
13. The JCB Backhoe Loader ………………………………………………………………2
14. Intended Use ………………………………………………………………………………..2
15. Component List …………………………………………………………………………….2
16. Safety Check List ……………………………………………………………………………….3
17. Safety – Yours and Others ………………………………………………………………3
18. General Safety ……………………………………………………………………………..3
19. Operating Safety …………………………………………………………………………..5
20. Maintenance Safety ……………………………………………………………………….8
21. Safety Labels …………………………………………………………………………………..13
22. Introduction …………………………………………………………………………………13
23. Safety Label Identification …………………………………………………………….14
24. Identifying Your Machine …………………………………………………………………..17
25. Machine Identification Plate ………………………………………………………….17
26. Component Identification Plates …………………………………………………….18
27. Transmission Identification Numbers ……………………………………………..19
28. ROPS-FOPS Certification plate ……………………………………………………..21
29. FOPS Data Plate …………………………………………………………………………21
30. Machine Security ……………………………………………………………………………..22
31. Introduction …………………………………………………………………………………22
32. JCB Plantguard …………………………………………………………………………..22
33. LiveLink ……………………………………………………………………………………..22
34. Construction Equipment Security And Registration Scheme (CESAR) .22
35. Operation
36. Introduction ……………………………………………………………………………………..23
37. Before Entering the Cab ……………………………………………………………………24
38. Entering and Leaving the Cab ……………………………………………………………25
39. Doors and Windows …………………………………………………………………………26
40. Opening and Closing the Door ………………………………………………………26
41. Opening and Closing the Side Windows …………………………………………26
42. Opening and Closing the Rear Window ………………………………………….27
43. Seat Controls …………………………………………………………………………………..29
44. Introduction …………………………………………………………………………………29
45. Standard Seat ……………………………………………………………………………..29
46. Electrical Options ………………………………………………………………………..31
47. Seat Belt …………………………………………………………………………………………32
48. Inertia Reel Seat Belt …………………………………………………………………..32
49. Visibility Aids ……………………………………………………………………………………33
50. Mirrors ……………………………………………………………………………………….33
51. Cab Layout (Manual Controls) ……………………………………………………………34
52. Component Key …………………………………………………………………………..35
53. Cab Layout (Easy Controls) ………………………………………………………………36
54. Component Key …………………………………………………………………………..37
55. Cab Layout (Advanced Easy Controls) ……………………………………………….38
56. Component Key …………………………………………………………………………..39
57. Drive Controls, Switches and Instruments ……………………………………………40
58. Drive Controls ……………………………………………………………………………..40
59. Switches …………………………………………………………………………………….47
60. Instruments …………………………………………………………………………………56
61. Hydraulic Flow Control (EcoDIG) …………………………………………………..61
62. TorqueLock (ECOLoad) ………………………………………………………………..64
63. Extreme Cold Climate Heater Switch (Optional) ………………………………65
64. Air Conditioning and Cab Heater Controls ………………………………………69
65. Operating Levers ……………………………………………………………………………..70
66. Introduction …………………………………………………………………………………70
67. Control Layouts …………………………………………………………………………..70
68. Loader Controls …………………………………………………………………………..71
69. Backhoe Controls ………………………………………………………………………..83
70. Stabiliser Controls ……………………………………………………………………..104
71. Auxiliary Controls ………………………………………………………………………106
72. Safety Equipment ………………………………………………………………………….. 112
73. Boom and Slew Locks ……………………………………………………………….. 112
74. Control Lever Locks (If Fitted) …………………………………………………….. 114
75. Overload Warning System (If Fitted) ……………………………………………. 115
76. Beacon ……………………………………………………………………………………. 116
77. Fire Extinguisher (If Fitted) …………………………………………………………. 117
78. Before Starting the Engine ………………………………………………………………. 118
79. Starting The Engine ………………………………………………………………………..120
80. Preparing The Machine For Travel ……………………………………………………122
81. Backhoe Attachments ………………………………………………………………..122
82. Tucked In Travel Position ……………………………………………………………122
83. Central Protruding Travel Position ………………………………………………..123
84. Road Travel Position ………………………………………………………………….123
85. Site Travel Position …………………………………………………………………….125
86. Getting The Machine Moving ……………………………………………………………127
87. Operating Practices ……………………………………………………………………127
88. Stopping and Parking the Machine ……………………………………………………130
89. Working With The Machine ……………………………………………………………..132
90. Operating Practices and Site Safety …………………………………………….132
91. Clothing and Safety Equipment ……………………………………………………132
92. Danger Zone …………………………………………………………………………….132
93. Log Moving-Handling ………………………………………………………………….132
94. Safety Practices ………………………………………………………………………..133
95. Working With The Loader ……………………………………………………………134
96. Working With The Backhoe …………………………………………………………138
97. Lifting (Object Handling) ……………………………………………………………..156
98. Getting the Machine Unstuck ………………………………………………………159
99. Operating Environment ……………………………………………………………………160
100. Operating in Low Temperatures …………………………………………………..160
101. Operating in High Temperatures ………………………………………………….160
102. Operating in Dusty or Sandy Areas ………………………………………………160
103. Operating in Coastal Regions ……………………………………………………..160
104. Operating on Wet or Soft Ground …………………………………………………160
105. Refuelling the Machine ……………………………………………………………………161
106. Low Fuel Levels ………………………………………………………………………..161
107. Filling the Tank ………………………………………………………………………….161
108. Moving A Disabled Machine …………………………………………………………….163
109. Towing and Retrieval ………………………………………………………………….163
110. Lowering a Load ………………………………………………………………………..165
111. Transporting The Machine ……………………………………………………………….166
112. Lifting A Machine ……………………………………………………………………………168
113. Storage of the Machine …………………………………………………………………..171
114. Introduction ……………………………………………………………………………….171
115. Storage Area …………………………………………………………………………….171
116. Prepare the Machine for Storage …………………………………………………171
117. Put the Machine into Storage ………………………………………………………171
118. During Storage ………………………………………………………………………….171
119. Take the Machine Out of Storage …………………………………………………172
120. Routine Maintenance
121. Service Requirements …………………………………………………………………….173
122. Introduction ……………………………………………………………………………….173
123. Owner-Operator Support …………………………………………………………….173
124. Service-Maintenance Agreements ……………………………………………….173
125. Initial Service and Inspection ……………………………………………………….173
126. Fit for Purpose Tests for Lifting Equipment …………………………………….174
127. Obtaining Replacement Parts ………………………………………………………174
128. Health and Safety …………………………………………………………………………..175
129. Lubricants …………………………………………………………………………………175
130. Battery ……………………………………………………………………………………..177
131. Service Schedules ………………………………………………………………………….179
132. Introduction ……………………………………………………………………………….179
133. How to Use the Service Schedules ………………………………………………179
134. Calendar Equivalents …………………………………………………………………179
135. Pre-start Cold Checks, Service Points and Fluid Levels ………………….180
136. Functional Test and Final Inspection …………………………………………….184
137. Fluids, Lubricants and Capacities ……………………………………………………..186
138. Coolant Mixtures ……………………………………………………………………….188
139. Fuels ………………………………………………………………………………………..189
140. Tools …………………………………………………………………………………………….192
141. Toolbox (If fitted) ………………………………………………………………………..192
142. Carrying Tools onto the Machine ………………………………………………….192
143. Prepare the Machine for Maintenance ………………………………………………193
144. Introduction ……………………………………………………………………………….193
145. How to Make the Machine Safe (Loader Arm Lowered) ………………….194
146. How to Make the Machine Safe (Loader Arm Lifted) ………………………194
147. Cleaning the Machine ……………………………………………………………………..196
148. Introduction ……………………………………………………………………………….196
149. Preparing the Machine for Cleaning ……………………………………………..196
150. Cleaning the Machine …………………………………………………………………197
151. Checking for Damage ……………………………………………………………………..200
152. Check the Machine Body and Structure ………………………………………..200
153. Check the Tyres ………………………………………………………………………..200
154. Check the Seat and Seat Belt ……………………………………………………..200
155. Check the Hydraulic Hoses and Fittings ……………………………………….200
156. Check the Electrical Circuits ………………………………………………………..201
157. Checking The ROPS-FOPS Structure …………………………………………..201
158. Greasing ……………………………………………………………………………………….203
159. Introduction ……………………………………………………………………………….203
160. Preparing the Machine for Greasing …………………………………………….203
161. Loader Arms ……………………………………………………………………………..204
162. Backhoe and Quickhitch ……………………………………………………………..205
163. Front Axle (2 Wheel Drive Machines) ……………………………………………206
164. Front Axle (4 Wheel Drive Machines) ……………………………………………206
165. Front Axle (All Wheel Drive Machines) ………………………………………….207
166. Rear Axle (All Wheel Drive Machines) ………………………………………….207
167. Extending Dipper ……………………………………………………………………….208
168. Driveshafts ……………………………………………………………………………….208
169. 6-in-1 Clamshovel ……………………………………………………………………..209
170. Stabilisers (Centremount Machines) …………………………………………….209
171. Loader Quickhitch ……………………………………………………………………..209
172. Power Sideshift …………………………………………………………………………209
173. Kingpost …………………………………………………………………………………..210
174. Knuckle (If Fitted) ………………………………………………………………………210
175. Backhoe Quickhitch (Hydraulic) ………………………………………………….. 211
176. Access Panels ……………………………………………………………………………….212
177. Introduction ……………………………………………………………………………….212
178. Engine Cover …………………………………………………………………………….212
179. Front Grille ………………………………………………………………………………..215
180. Heater and Air Conditioning …………………………………………………………….216
181. Cleaning the Cab Heater Fresh Air Filter ………………………………………216
182. Changing the Cab Air Conditioning Recirculation Filters (If Fitted) ……217
183. Brakes ………………………………………………………………………………………….218
184. Park Brake ………………………………………………………………………………..218
185. Electrical System ……………………………………………………………………………220
186. Battery ……………………………………………………………………………………..220
187. Jump Starting The Engine …………………………………………………………..222
188. Fuses (Manual Controls) …………………………………………………………….223
189. Fuses (Easy Controls – Advanced Easy Controls) ………………………….224
190. Link Box Fuses ………………………………………………………………………….225
191. Relays (Manual Controls) ……………………………………………………………226
192. Relays (Easy Controls – Advanced Easy Controls) …………………………227
193. Engine ………………………………………………………………………………………….229
194. Oil and Filter ……………………………………………………………………………..229
195. Cooling System …………………………………………………………………………231
196. Front End Accessory Drive Belt …………………………………………………..233
197. Air Filter ……………………………………………………………………………………235
198. Fuel System …………………………………………………………………………………..236
199. Introduction ……………………………………………………………………………….236
200. Water Separator and Engine Fuel Filter ………………………………………..236
201. Bleeding the System ………………………………………………………………….241
202. Hydraulic System ……………………………………………………………………………242
203. Introduction ……………………………………………………………………………….242
204. Releasing the Hydraulic Pressure ………………………………………………..242
205. Hydraulic Tank Filler Cap ……………………………………………………………243
206. Oil and Filter ……………………………………………………………………………..244
207. Hose Burst Protection Valves (If fitted) ………………………………………….248
208. Transmission …………………………………………………………………………………249
209. Gearbox ……………………………………………………………………………………249
210. Axles (All Wheel Steer Machines) ………………………………………………..252
211. Axles (Two Wheel Steer Machines) ………………………………………………254
212. Tyres and Wheels …………………………………………………………………………..256
213. Tyre Inflation ……………………………………………………………………………..256
214. Wheel Nuts ……………………………………………………………………………….257
215. Wheel Alignment ……………………………………………………………………………258
216. Introduction ……………………………………………………………………………….258
217. Electronic Steer Mode Selector ……………………………………………………258
218. Wear Pads …………………………………………………………………………………….259
219. Extending Dipper Wear Pads ………………………………………………………259
220. Stabiliser Legs (Sideshift Machines Only) ……………………………………..261
221. Powered Sideshift …………………………………………………………………………..262
222. Chain Adjustment ………………………………………………………………………262
223. Windscreen Washer ……………………………………………………………………….263
224. Checking the Level …………………………………………………………………….263
225. Fire Extinguisher (if fitted) ………………………………………………………………..264
226. Checking the Fire Extinguisher ……………………………………………………264
227. Optional Attachments
228. Introduction ……………………………………………………………………………………265
229. Attachments For Your Machine ………………………………………………………..266
230. Connecting-Disconnecting Hydraulic Hoses ……………………………………….267
231. Introduction ……………………………………………………………………………….267
232. Connecting the Hydraulic Hoses ………………………………………………….267
233. Disconnecting the Hydraulic Hoses ………………………………………………268
234. Quick Release Couplings ……………………………………………………………269
235. Directly Mounted Backhoe Attachments …………………………………………….271
236. Installing Directly Mounted Backhoe Attachments ………………………….271
237. Auxiliary Attachment Operation (If Fitted) …………………………………………..272
238. Auxiliary Return Hose Options …………………………………………………….272
239. Loader Quickhitch (If Fitted) …………………………………………………………….273
240. Loader Quickhitch Carriage …………………………………………………………273
241. Loader Quickhitch Attachments ……………………………………………………275
242. Backhoe Quickhitch – Mechanical Type (If Fitted) ……………………………….280
243. Installing The Quickhitch …………………………………………………………….280
244. Removing The Quickhitch …………………………………………………………..281
245. Installing Backhoe Quickhitch Attachments ……………………………………281
246. Removing Backhoe Quickhitch Attachments ………………………………….282
247. Shovel – Forks (If Fitted) ………………………………………………………………….284
248. Safety and Control ……………………………………………………………………..284
249. Preparing the Forks for Use ………………………………………………………..284
250. Preparing For Road Travel ………………………………………………………….285
251. Preparing For Site Travel ……………………………………………………………285
252. Adjust The Fork Spacing …………………………………………………………….285
253. Daily Maintenance ……………………………………………………………………..285
254. Tool Carrier and Forks (If Fitted) ……………………………………………………….286
255. Safety and Control ……………………………………………………………………..286
256. Preparing the Forks for Use ………………………………………………………..286
257. Adjust the Fork Spacing ……………………………………………………………..287
258. Preparing for Road Travel …………………………………………………………..287
259. Preparing for Site Travel ……………………………………………………………..287
260. Preparing for Shovel Operation ……………………………………………………287
261. Daily Maintenance ……………………………………………………………………..287
262. Hammer (If Fitted) ………………………………………………………………………….288
263. Hammer Operation (Manual and Easy Control Machines) ……………….288
264. High and Low Flow Attachments (Advanced Easy Control Machines) .290
265. Changing the 1 inch (Diameter) Return Line Filter (If Fitted) ……………291
266. Bi-Directional and Hammer Circuits (If fitted) ……………………………………..292
267. Procedure …………………………………………………………………………………292
268. Hydraulic Tool Circuit (H.T.C) (If fitted) ………………………………………………296
269. Connecting the Hand Held Tool ……………………………………………………296
270. Operating The Tool …………………………………………………………………….297
271. Disconnecting the Hand Held Tool ……………………………………………….297
272. Hose Reel (If fitted) …………………………………………………………………………298
273. Location on Machine ………………………………………………………………….298
274. Using the Hose Reel ………………………………………………………………….298
275. Side Tip Shovel (If Fitted) ………………………………………………………………..299
276. Safety Decals ……………………………………………………………………………299
277. Safety and Control ……………………………………………………………………..300
278. Side Tip Operation ……………………………………………………………………..300
279. Daily Maintenance ……………………………………………………………………..301
280. Work Platforms ………………………………………………………………………………302
281. Specifications
282. Lifting (Object Handling) Regulations and Safe Working Loads …………….303
283. Introduction ……………………………………………………………………………….303
284. Loader End ……………………………………………………………………………….304
285. Excavator End …………………………………………………………………………..306
286. 3CX – 4CX Backhoe Excavator Bucket Weights And Dimensions …………309
287. General Purpose Buckets (Standard Profile) – Bolt on Teeth ……………309
288. General Purpose Buckets (Deep Profile) – Bolt on Teeth …………………309
289. Heavy Duty Buckets (Standard Profile) – Bolt on Teeth ……………………310

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