JCB 3CX, 4CX Precision Control Operator Manual 9801-9220

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JCB 3CX, 4CX Precision Control Operator Manual 9801-9220 - Image 5

jcb 3cx 4cx precision control operator manual 9801 9220 2

jcb 3cx 4cx precision control operator manual 9801 9220 3

JCB 3CX, 4CX Precision Control Operator Manual 9801-9220

$20.00

Type Of Manual: Operator Manual
ManualID: 9801-9220
Number of Pages: 248
Size: 15.4MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 3CX, 4CX Precision Control

1. Safety Notices
2. Important Information …………………………………………………………………………1
3. The Operator Manual …………………………………………………………………….1
4. Safety Warnings ……………………………………………………………………………1
5. Introduction
6. About This Manual ……………………………………………………………………………..3
7. Machine Model and Serial Number ………………………………………………….3
8. Using this Manual ………………………………………………………………………….3
9. Units of Measurement ……………………………………………………………………3
10. Left Side, Right Side ………………………………………………………………………3
11. Using the Machine …………………………………………………………………………3
12. Cab-Canopy …………………………………………………………………………………4
13. Cross References ………………………………………………………………………….4
14. Machine Description …………………………………………………………………………..5
15. The JCB Backhoe Loader ………………………………………………………………5
16. Component List …………………………………………………………………………….5
17. Safety Check List ……………………………………………………………………………….6
18. Safety – Yours and Others ………………………………………………………………6
19. General Safety ……………………………………………………………………………..6
20. Operating Safety …………………………………………………………………………..8
21. Maintenance Safety …………………………………………………………………….. 11
22. Safety Decals ………………………………………………………………………………….16
23. Introduction …………………………………………………………………………………16
24. Safety Decal Recognition ……………………………………………………………..17
25. Identifying Your Machine …………………………………………………………………..18
26. Machine Identification Plate ………………………………………………………….18
27. Typical Vehicle Identification Number (VIN) …………………………………….18
28. Typical Product Identification Number (PIN) ……………………………………19
29. Component Identification Plates …………………………………………………….19
30. Transmission Identification Numbers ……………………………………………..20
31. Rops-Fops Certification Plate ………………………………………………………..21
32. Machine Security ……………………………………………………………………………..22
33. Introduction …………………………………………………………………………………22
34. JCB Plantguard …………………………………………………………………………..22
35. Construction Equipment Security And Registration Scheme (CESAR) .22
36. Operation
37. Introduction ……………………………………………………………………………………..23
38. Before Entering the Cab ……………………………………………………………………24
39. Entering and Leaving the Cab ……………………………………………………………25
40. Doors and Windows …………………………………………………………………………26
41. Opening and Closing the Doors …………………………………………………….26
42. Opening and Closing the Side Windows …………………………………………26
43. Opening and Closing the Rear Window ………………………………………….27
44. Seat Controls …………………………………………………………………………………..28
45. Introduction …………………………………………………………………………………28
46. Standard Seat ……………………………………………………………………………..28
47. Electrical Options ………………………………………………………………………..30
48. Seat Belt …………………………………………………………………………………………31
49. Inertia Reel Seat Belt …………………………………………………………………..31
50. Cab Layout ……………………………………………………………………………………..32
51. Drive Controls, Switches and Instruments ……………………………………………33
52. Drive Controls ……………………………………………………………………………..33
53. Switches …………………………………………………………………………………….37
54. Instruments …………………………………………………………………………………44
55. TorqueLock …………………………………………………………………………………47
56. Extreme Cold Climate Heater Switch (Optional) ………………………………48
57. Air Conditioning and Heater Controls ……………………………………………..54
58. Operating Levers ……………………………………………………………………………..55
59. Loader Controls …………………………………………………………………………..55
60. Hydraulic Speed Control ……………………………………………………………….55
61. Loader Shovel …………………………………………………………………………….56
62. Stabiliser Controls ……………………………………………………………………….59
63. Backhoe Controls ………………………………………………………………………..61
64. Safety Equipment …………………………………………………………………………….68
65. Boom and Slew Locks ………………………………………………………………….68
66. Control Lever Locks (If Fitted) ……………………………………………………….70
67. Stabiliser Travel Locks ………………………………………………………………….71
68. Warning Beacon ………………………………………………………………………….72
69. Before Starting The Engine ……………………………………………………………….73
70. Starting The Engine ………………………………………………………………………….75
71. Preparing The Machine For Travel ……………………………………………………..77
72. Backhoe Attachments ………………………………………………………………….77
73. Tucked In Travel Position ……………………………………………………………..77
74. Central Protruding Travel Position ………………………………………………….78
75. Road Travel Position ……………………………………………………………………78
76. Site Travelling Position …………………………………………………………………80
77. Testing The Park Brake …………………………………………………………………….82
78. Getting The Machine Moving ……………………………………………………………..83
79. Operating Practices ……………………………………………………………………..83
80. Stopping and Parking the Machine ……………………………………………………..86
81. Working With The Machine ……………………………………………………………….88
82. Using The Attachments And Site Safety …………………………………………88
83. Working With The Loader ……………………………………………………………..90
84. Working With The Backhoe …………………………………………………………..92
85. Operating In Low And High Temperatures …………………………………………103
86. Low Temperatures ……………………………………………………………………..103
87. High Temperatures …………………………………………………………………….103
88. Moving A Disabled Machine …………………………………………………………….104
89. Transporting The Machine ……………………………………………………………….105
90. Storage …………………………………………………………………………………………107
91. Storing the Machine ……………………………………………………………………107
92. Routine Maintenance
93. Service Requirements …………………………………………………………………….109
94. Introduction ……………………………………………………………………………….109
95. Owner-Operator Support …………………………………………………………….109
96. Service-Maintenance Agreements ……………………………………………….109
97. Initial Service and Inspection (100 Hours) ……………………………………..109
98. Lifting Regulations – Inspections and Tests …………………………………… 110
99. Obtaining Replacement Parts ……………………………………………………… 110
100. Health and Safety ………………………………………………………………………….. 111
101. Lubricants ………………………………………………………………………………… 111
102. Battery …………………………………………………………………………………….. 113
103. First Aid – Electrolyte …………………………………………………………………. 113
104. Service Schedules …………………………………………………………………………. 115
105. Introduction ………………………………………………………………………………. 115
106. How to Use the Service Schedules ……………………………………………… 115
107. Pre-start Cold Checks, Service Points and Fluid Levels …………………. 116
108. Functional Test and Final Inspection ……………………………………………. 119
109. Fluids, Lubricants and Capacities ……………………………………………………..121
110. Coolant Mixtures ……………………………………………………………………….122
111. Cleaning the Machine ……………………………………………………………………..124
112. Introduction ……………………………………………………………………………….124
113. Preparing the Machine for Cleaning ……………………………………………..124
114. Cleaning the Machine …………………………………………………………………125
115. Checking for Damage ……………………………………………………………………..128
116. Seat Belt ……………………………………………………………………………………….129
117. Checking the Seat Belt Condition and Security ………………………………129
118. ROPS-FOPS Structure ……………………………………………………………………130
119. Checking The ROPS-FOPS Structure …………………………………………..130
120. Loader Arm Safety Strut ………………………………………………………………….131
121. Installing …………………………………………………………………………………..131
122. Removing …………………………………………………………………………………132
123. Greasing ……………………………………………………………………………………….133
124. Loader Arms ……………………………………………………………………………..133
125. Backhoe and Quickhitch ……………………………………………………………..134
126. Front Axle (2 Wheel Drive Machines) ……………………………………………135
127. Front Axle (4 Wheel Drive Machines) ……………………………………………135
128. Front Axle (All Wheel Drive Machines) ………………………………………….136
129. Rear Axle (All Wheel Drive Machines) ………………………………………….136
130. Extending Dipper ……………………………………………………………………….137
131. Driveshafts ……………………………………………………………………………….137
132. 6 – In – 1 Clamshovel ………………………………………………………………….138
133. Stabilisers (Centremount Machines) …………………………………………….138
134. Loader Quickhitch ……………………………………………………………………..138
135. Power Sideshift …………………………………………………………………………138
136. Kingpost …………………………………………………………………………………..139
137. Knuckle (if fitted) ………………………………………………………………………..139
138. Backhoe Quickhitch (Hydraulic) …………………………………………………..140
139. Access Panels ……………………………………………………………………………….141
140. Engine Cover …………………………………………………………………………….141
141. Front Grille ………………………………………………………………………………..142
142. Brakes ………………………………………………………………………………………….143
143. Park Brake Adjustment ……………………………………………………………….143
144. Checking the Foot Brake Fluid Level ……………………………………………143
145. Electrical System ……………………………………………………………………………144
146. Battery ……………………………………………………………………………………..144
147. Jump Starting The Engine …………………………………………………………..145
148. Fuses ……………………………………………………………………………………….147
149. Link Box Fuses ………………………………………………………………………….149
150. Relays ……………………………………………………………………………………..150
151. Engine ………………………………………………………………………………………….152
152. Checking the Oil Level ……………………………………………………………….152
153. Changing the Oil and Filter ………………………………………………………….152
154. Changing the Air Filter Elements ………………………………………………….155
155. Checking the Coolant …………………………………………………………………156
156. Changing the Coolant …………………………………………………………………157
157. Cleaning the Cab Heater Filter …………………………………………………….158
158. Front End Accessory Drive Belt …………………………………………………..159
159. Fuel System …………………………………………………………………………………..161
160. Types of Fuel …………………………………………………………………………….161
161. Filling the Tank ………………………………………………………………………….162
162. Draining the Water Separator and Engine Fuel Filter ………………………163
163. Changing the Water Separator Filter …………………………………………….163
164. Cleaning Water Sedimenter Pump ……………………………………………….164
165. Changing the Engine Fuel Filter Element ………………………………………165
166. Bleeding the System ………………………………………………………………….166
167. Hydraulic System ……………………………………………………………………………167
168. Checking the Fluid Level …………………………………………………………….167
169. Hydraulic Tank Cap ……………………………………………………………………168
170. Changing the Filter Element ………………………………………………………..168
171. Changing the Suction Strainer ……………………………………………………..170
172. Hydraulic Oil Cooler …………………………………………………………………..171
173. Transmission …………………………………………………………………………………172
174. Checking the Synchro Shuttle Oil Level ………………………………………..172
175. Changing the Synchro Shuttle Oil and Filter ………………………………….172
176. Checking the Powershift Transmission Oil Level ……………………………174
177. Changing the Powershift Oil and Filter ………………………………………….174
178. Tyres and Wheels …………………………………………………………………………..176
179. Tyre Inflation ……………………………………………………………………………..176
180. Checking the Wheel Nut Torques …………………………………………………176
181. Axles …………………………………………………………………………………………….177
182. Front and Rear Axle (All Wheel Steer Machines) ……………………………177
183. Front and Rear Axle (Two Wheel Steer Machines) …………………………179
184. Wear Pads …………………………………………………………………………………….181
185. Extradig Dipper Wear Pads …………………………………………………………181
186. Stabiliser Legs (Sideshift Machines Only) ……………………………………..183
187. Windscreen Washer ……………………………………………………………………….184
188. Checking the Level …………………………………………………………………….184
189. Optional Attachments
190. Introduction ……………………………………………………………………………………185
191. Attachments For Your Machine ………………………………………………………..186
192. Attachment Operation ……………………………………………………………………..187
193. Auxiliary Return Hose Options …………………………………………………….187
194. High And Low Flow Attachments ………………………………………………….188
195. Operating High Flow Attachments With Extending Dipper ……………….189
196. Quick Release Couplings ………………………………………………………………..190
197. Connecting and Disconnecting …………………………………………………….190
198. Venting Hydraulic Pressure ……………………………………………………………..192
199. Loader Quickhitch …………………………………………………………………………..193
200. Installing The Quickhitch Carriage ……………………………………………….193
201. Removing The Quickhitch Carriage ……………………………………………..194
202. Installing Loader Quickhitch Attachments ……………………………………..194
203. Removing Loader Quickhitch Attachments ……………………………………196
204. Backhoe Quickhitch (Mechanical Type) …………………………………………….198
205. Installing The Quickhitch …………………………………………………………….198
206. Removing The Quickhitch …………………………………………………………..199
207. Installing Backhoe Quickhitch Attachments ……………………………………199
208. Removing Backhoe Quickhitch Attachments ………………………………….200
209. Backhoe Quickhitch (Hydraulic Type) ………………………………………………..202
210. Installing the Quickhitch ……………………………………………………………..202
211. Removing the Quickhitch ……………………………………………………………203
212. Installing Backhoe Quickhitch Attachments ……………………………………203
213. Removing Backhoe Quickhitch Attachments ………………………………….205
214. Directly Mounted Backhoe Attachments …………………………………………….207
215. Installing Directly Mounted Backhoe Attachments ………………………….207
216. Shovel – Forks Option ……………………………………………………………………..209
217. Safety and Control ……………………………………………………………………..209
218. Preparing the Forks for Use ………………………………………………………..209
219. Preparing For Road Travel ………………………………………………………….210
220. Preparing For Site Travel ……………………………………………………………210
221. Adjust The Fork Spacing …………………………………………………………….210
222. Daily Maintenance ……………………………………………………………………..210
223. Tool Carrier And Forks Option …………………………………………………………. 211
224. Safety and Control …………………………………………………………………….. 211
225. Preparing the Forks for Use ……………………………………………………….. 211
226. Adjust the Fork Spacing ……………………………………………………………..212
227. Preparing for Road Travel …………………………………………………………..212
228. Preparing for Site Travel ……………………………………………………………..212
229. Preparing for Shovel Operation ……………………………………………………212
230. Daily Maintenance ……………………………………………………………………..212
231. Hydraulic Tool Circuit (H.T.C) …………………………………………………………..213
232. Connecting the Hand Held Tool ……………………………………………………213
233. Operating The Tool …………………………………………………………………….214
234. Disconnecting the Hand Held Tool ……………………………………………….214
235. Side Tip Shovel ……………………………………………………………………………..215
236. Safety Decals ……………………………………………………………………………215
237. Safety and Control ……………………………………………………………………..216
238. Side Tip Operation ……………………………………………………………………..216
239. Daily Maintenance ……………………………………………………………………..218
240. Specifications
241. Lifting (Craning) And Safe Working Loads …………………………………………219
242. Lifting Regulations ……………………………………………………………………..219
243. Safe Working Loads …………………………………………………………………..219
244. Safe Working Loads – Forks ………………………………………………………..220
245. Safe Working Loads – Craning …………………………………………………….221
246. Backhoe Bucket Weights And Dimensions ………………………………………..223
247. General Purpose Buckets (Standard Profile) …………………………………223
248. General Purpose Buckets (Deep Profile) ………………………………………223
249. Grading Buckets ………………………………………………………………………..223
250. Jaw Bucket ……………………………………………………………………………….223
251. Tapered Ditching Buckets ……………………………………………………………224
252. Excavator Quick Hitch ………………………………………………………………..224
253. Static Dimensions …………………………………………………………………………..225
254. 3CX Machines …………………………………………………………………………..225
255. 3CX Super Machines …………………………………………………………………226
256. 4CX Machines …………………………………………………………………………..227
257. Hydraulic Hose Burst Pressures ……………………………………………………….228
258. Noise Data …………………………………………………………………………………….229
259. Vibration Data ………………………………………………………………………………..230
260. Introduction ……………………………………………………………………………….230
261. 4CX, 3CX Super ………………………………………………………………………..231
262. 3CX …………………………………………………………………………………………232
263. Tyre Sizes And Pressures ……………………………………………………………….233
264. Warranty Information
265. Machine Service Record Sheet ………………………………………………………..237
266. Registration Information ………………………………………………………………….239

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