JCB 3CX, 4CX, 5CX Backhoe Loader Operator Manual 9821-6250

JCB 3CX, 4CX, 5CX Backhoe Loader Operator Manual 9821-6250 - Image 2

JCB 3CX, 4CX, 5CX Backhoe Loader Operator Manual 9821-6250 - Image 3

JCB 3CX, 4CX, 5CX Backhoe Loader Operator Manual 9821-6250 - Image 4

JCB 3CX, 4CX, 5CX Backhoe Loader Operator Manual 9821-6250 - Image 5

jcb 3cx 4cx 5cx backhoe loader operator manual 9821 6250 2

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JCB 3CX, 4CX, 5CX Backhoe Loader Operator Manual 9821-6250

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-6250
Number of Pages: 398
Size: 40.3MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 3CX, 4CX, 5CX Backhoe Loader

1. Acronyms Glossary ………………………………………………………………………………………………………………………. ix
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 2
8. Cross References ………………………………………………………………………………………………………………… 2
9. Location of Manual ………………………………………………………………………………………………………………. 2
10. Safety
11. Safety – Yours and Others …………………………………………………………………………………………………….. 3
12. Safety Warnings …………………………………………………………………………………………………………………… 3
13. General Safety …………………………………………………………………………………………………………………….. 4
14. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
15. About the Product
16. Introduction
17. General ……………………………………………………………………………………………………………………………….. 7
18. Name and Address of the Manufacturer …………………………………………………………………………………. 7
19. Product Compliance ……………………………………………………………………………………………………………… 7
20. Description
21. General ……………………………………………………………………………………………………………………………….. 8
22. Intended Use ……………………………………………………………………………………………………………………….. 8
23. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
24. Optional Equipment and Attachments …………………………………………………………………………………….. 8
25. Danger Zone ……………………………………………………………………………………………………………………….. 8
26. Main Component Locations …………………………………………………………………………………………………… 9
27. Product and Component Identification
28. Machine …………………………………………………………………………………………………………………………….. 10
29. Engine ………………………………………………………………………………………………………………………………. 10
30. Axle ………………………………………………………………………………………………………………………………….. 11
31. Gearbox …………………………………………………………………………………………………………………………….. 12
32. Operator Protective Structure ………………………………………………………………………………………………. 13
33. Safety Labels
34. General ……………………………………………………………………………………………………………………………… 14
35. Safety Label Identification ……………………………………………………………………………………………………. 15
36. Operator Station
37. Component Locations …………………………………………………………………………………………………………. 17
38. Interior Switches
39. Ignition Switch ……………………………………………………………………………………………………………………. 23
40. Multi-Purpose Switch ………………………………………………………………………………………………………….. 23
41. Cab Interior Light ……………………………………………………………………………………………………………….. 24
42. Console Switches
43. General ……………………………………………………………………………………………………………………………… 25
44. Road Lights ……………………………………………………………………………………………………………………….. 25
45. Rear Fog Lights …………………………………………………………………………………………………………………. 25
46. Hazard Warning Lights ……………………………………………………………………………………………………….. 25
47. Front Work Lights ………………………………………………………………………………………………………………. 26
48. Rear Work Lights ……………………………………………………………………………………………………………….. 26
49. Four Wheel Drive Selector ………………………………………………………………………………………………….. 26
50. Smooth Ride System (SRS) ………………………………………………………………………………………………… 26
51. Smooth Ride System with Hose Burst Check Valve ……………………………………………………………….. 26
52. Beacon ……………………………………………………………………………………………………………………………… 26
53. Air-Conditioning ………………………………………………………………………………………………………………….. 26
54. Window Heater ………………………………………………………………………………………………………………….. 27
55. Lifting Warning System ……………………………………………………………………………………………………….. 27
56. Loader Quickhitch ………………………………………………………………………………………………………………. 27
57. Kingpost Clamp ………………………………………………………………………………………………………………….. 27
58. Rear Window Wiper ……………………………………………………………………………………………………………. 27
59. Bi-Directional and Hammer Mode Selector ……………………………………………………………………………. 27
60. Hydraulic Flow Control ……………………………………………………………………………………………………….. 27
61. Return To Dig Enable …………………………………………………………………………………………………………. 28
62. Handheld Hydraulic Tool Circuits ………………………………………………………………………………………….. 28
63. Hammer …………………………………………………………………………………………………………………………….. 28
64. Auto Drive …………………………………………………………………………………………………………………………. 28
65. Drinks Machine ………………………………………………………………………………………………………………….. 28
66. Excavator-Loader Control Selector ……………………………………………………………………………………….. 28
67. Operation
68. Introduction
69. General ……………………………………………………………………………………………………………………………… 31
70. Operating Safety
71. General ……………………………………………………………………………………………………………………………… 32
72. Worksite Safety ………………………………………………………………………………………………………………….. 34
73. Risk Assessment ……………………………………………………………………………………………………………….. 35
74. Walk-Around Inspection
75. General ……………………………………………………………………………………………………………………………… 37
76. Entering and Leaving the Operator Station
77. General ……………………………………………………………………………………………………………………………… 38
78. Doors
79. Operator Door ……………………………………………………………………………………………………………………. 39
80. Windows
81. Side Window ……………………………………………………………………………………………………………………… 40
82. Rear Window …………………………………………………………………………………………………………………….. 40
83. Battery Isolator
84. General ……………………………………………………………………………………………………………………………… 42
85. Before Starting the Engine
86. General ……………………………………………………………………………………………………………………………… 43
87. Operator Seat
88. General ……………………………………………………………………………………………………………………………… 45
89. Suspension Seat ………………………………………………………………………………………………………………… 45
90. Seat Belt
91. General ……………………………………………………………………………………………………………………………… 49
92. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 49
93. Mirrors
94. General ……………………………………………………………………………………………………………………………… 51
95. Starting the Engine
96. General ……………………………………………………………………………………………………………………………… 52
97. Immobiliser ………………………………………………………………………………………………………………………… 53
98. Warming Up ………………………………………………………………………………………………………………………. 56
99. Stopping and Parking
100. General ……………………………………………………………………………………………………………………………… 57
101. Preparing for Travel
102. General ……………………………………………………………………………………………………………………………… 59
103. Preparing for Road Travel …………………………………………………………………………………………………… 60
104. Preparing for Worksite Travel ………………………………………………………………………………………………. 63
105. Beacon ……………………………………………………………………………………………………………………………… 64
106. Safety Equipment
107. Boom Lock ………………………………………………………………………………………………………………………… 66
108. Slew Lock …………………………………………………………………………………………………………………………. 67
109. Control Lock ………………………………………………………………………………………………………………………. 68
110. Drive Controls
111. Steering Wheel ………………………………………………………………………………………………………………….. 70
112. Steering Column ………………………………………………………………………………………………………………… 70
113. Accelerator Pedal ……………………………………………………………………………………………………………….. 70
114. Hand Throttle Control …………………………………………………………………………………………………………. 71
115. Service Brake Pedal …………………………………………………………………………………………………………… 72
116. Park Brake ………………………………………………………………………………………………………………………… 72
117. Transmission Drive Lever ……………………………………………………………………………………………………. 72
118. Gear Lever ………………………………………………………………………………………………………………………… 75
119. Transmission Kickdown Switch …………………………………………………………………………………………….. 75
120. Transmission Dump Switch …………………………………………………………………………………………………. 76
121. Steer Mode Control ……………………………………………………………………………………………………………. 76
122. Transmission Mode …………………………………………………………………………………………………………….. 78
123. Instruments
124. Instrument Panel ………………………………………………………………………………………………………………… 80
125. Speedometer ……………………………………………………………………………………………………………………… 91
126. Getting the Machine Moving
127. General ……………………………………………………………………………………………………………………………… 92
128. Slopes
129. General ……………………………………………………………………………………………………………………………… 94
130. Driving on Slopes ………………………………………………………………………………………………………………. 94
131. Driving the Machine
132. Steer Modes ………………………………………………………………………………………………………………………. 95
133. Limited Slip Differential (LSD) ……………………………………………………………………………………………… 95
134. TorqueLock ………………………………………………………………………………………………………………………… 95
135. Operating Levers-Pedals
136. General ……………………………………………………………………………………………………………………………… 97
137. Control Layouts ………………………………………………………………………………………………………………….. 97
138. Loader Controls …………………………………………………………………………………………………………………. 97
139. Excavator Arm Controls …………………………………………………………………………………………………….. 109
140. Stabiliser Controls …………………………………………………………………………………………………………….. 131
141. Auxiliary Circuit Controls ……………………………………………………………………………………………………. 134
142. Lifting and Loading
143. General ……………………………………………………………………………………………………………………………. 140
144. Lifting (Object Handling) Kit ……………………………………………………………………………………………….. 140
145. Load Charts …………………………………………………………………………………………………………………….. 141
146. Lifting Warning System ……………………………………………………………………………………………………… 145
147. Working with the Loader
148. General ……………………………………………………………………………………………………………………………. 147
149. Filling the Shovel ……………………………………………………………………………………………………………… 148
150. Loading a Truck ……………………………………………………………………………………………………………….. 149
151. Working with the Excavator Arm
152. General ……………………………………………………………………………………………………………………………. 150
153. Preparing to Use the Excavator Arm ………………………………………………………………………………….. 150
154. Lifting With the Excavator Arm …………………………………………………………………………………………… 151
155. Digging ……………………………………………………………………………………………………………………………. 152
156. Changing the Bucket Linkage ……………………………………………………………………………………………. 153
157. Extending Dipper ……………………………………………………………………………………………………………… 156
158. Knuckle Boom ………………………………………………………………………………………………………………….. 160
159. Heating, Ventilating and Air-Conditioning (HVAC)
160. Air-Conditioning Controls …………………………………………………………………………………………………… 163
161. Cab Heater Controls …………………………………………………………………………………………………………. 164
162. Face Level Fan ………………………………………………………………………………………………………………… 164
163. Extreme Cold Climate Heater
164. General ……………………………………………………………………………………………………………………………. 165
165. Power Sockets
166. Auxiliary Power Socket ……………………………………………………………………………………………………… 172
167. Radio
168. General ……………………………………………………………………………………………………………………………. 173
169. Cab Options
170. Drinks Machine ………………………………………………………………………………………………………………… 174
171. Fire Extinguisher
172. General ……………………………………………………………………………………………………………………………. 176
173. Moving a Disabled Machine
174. Getting the Machine Unstuck …………………………………………………………………………………………….. 177
175. Jump-Starting the Engine ………………………………………………………………………………………………….. 177
176. Retrieval ………………………………………………………………………………………………………………………….. 178
177. Loader Arm (Emergency Operation) …………………………………………………………………………………… 180
178. Excavator Arm (Emergency Operation) ……………………………………………………………………………….. 181
179. Lifting the Machine
180. General ……………………………………………………………………………………………………………………………. 182
181. Transporting the Machine
182. General ……………………………………………………………………………………………………………………………. 186
183. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 186
184. Operating Environment
185. General ……………………………………………………………………………………………………………………………. 188
186. Operating in Low Temperatures …………………………………………………………………………………………. 188
187. Operating in High Temperatures …………………………………………………………………………………………. 188
188. Refuelling
189. General ……………………………………………………………………………………………………………………………. 190
190. Low Fuel Levels ……………………………………………………………………………………………………………….. 190
191. Filling the Tank …………………………………………………………………………………………………………………. 190
192. Attachments
193. Working with Attachments
194. Introduction ………………………………………………………………………………………………………………………. 193
195. Attachments for your Machine ……………………………………………………………………………………………. 193
196. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 194
197. Direct-Mounted Attachments
198. General ……………………………………………………………………………………………………………………………. 198
199. Tool Carrier
200. General ……………………………………………………………………………………………………………………………. 199
201. Quickhitch
202. General ……………………………………………………………………………………………………………………………. 202
203. Loader Quickhitch …………………………………………………………………………………………………………….. 202
204. Loader Quickhitch Carriage ……………………………………………………………………………………………….. 203
205. Excavator Arm Quickhitch …………………………………………………………………………………………………. 204
206. Auxiliary Circuits
207. General ……………………………………………………………………………………………………………………………. 217
208. Handheld Hydraulic Tool Circuits ………………………………………………………………………………………… 217
209. Bi-directional Circuits ………………………………………………………………………………………………………… 218
210. Shovels
211. Shovel Forks ……………………………………………………………………………………………………………………. 223
212. Street Pads ……………………………………………………………………………………………………………………… 225
213. Side-Shift Carriage
214. General ……………………………………………………………………………………………………………………………. 226
215. Hose Reel
216. General ……………………………………………………………………………………………………………………………. 232
217. Work Platforms
218. General ……………………………………………………………………………………………………………………………. 234
219. Hydraulic Thumb
220. General ……………………………………………………………………………………………………………………………. 235
221. Hammer
222. General ……………………………………………………………………………………………………………………………. 236
223. Preservation and Storage
224. Cleaning
225. General ……………………………………………………………………………………………………………………………. 239
226. Preparation ………………………………………………………………………………………………………………………. 239
227. Checking For Damage
228. General ……………………………………………………………………………………………………………………………. 241
229. Storage
230. General ……………………………………………………………………………………………………………………………. 242
231. Put into Storage ……………………………………………………………………………………………………………….. 242
232. During Storage …………………………………………………………………………………………………………………. 242
233. Take out of Storage ………………………………………………………………………………………………………….. 243
234. Security
235. General ……………………………………………………………………………………………………………………………. 244
236. JCB Plantguard ………………………………………………………………………………………………………………… 244
237. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 244
238. LiveLink …………………………………………………………………………………………………………………………… 244
239. Maintenance
240. Introduction
241. General ……………………………………………………………………………………………………………………………. 245
242. Owner-Operator Support ……………………………………………………………………………………………………. 245
243. Service-Maintenance Agreements ………………………………………………………………………………………. 246
244. Initial Service and Inspection ……………………………………………………………………………………………… 246
245. Obtaining Spare Parts ………………………………………………………………………………………………………. 246
246. Maintenance Safety
247. General ……………………………………………………………………………………………………………………………. 247
248. Fluids and Lubricants ……………………………………………………………………………………………………….. 248
249. Maintenance Schedules
250. General ……………………………………………………………………………………………………………………………. 252
251. How to Use the Maintenance Schedules …………………………………………………………………………….. 252
252. Maintenance Intervals ……………………………………………………………………………………………………….. 252
253. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 253
254. Functional Tests and Final Inspection …………………………………………………………………………………. 256
255. Maintenance Positions
256. General ……………………………………………………………

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