JCB 3CX, 4CX, 5CX Backhoe Loader Operator Manual 9831-0400

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jcb 3cx 4cx 5cx backhoe loader operator manual 9831 0400 2

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JCB 3CX, 4CX, 5CX Backhoe Loader Operator Manual 9831-0400

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-0400
Number of Pages: 430
Size: 44.4MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 3CX, 4CX, 5CX Backhoe Loader

1. Acronyms Glossary ………………………………………………………………………………………………………………………. ix
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
8. Cross References ………………………………………………………………………………………………………………… 2
9. Location of Manual ………………………………………………………………………………………………………………. 2
10. Safety
11. Safety – Yours and Others …………………………………………………………………………………………………….. 3
12. Safety Warnings …………………………………………………………………………………………………………………… 3
13. General Safety …………………………………………………………………………………………………………………….. 4
14. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
15. About the Product
16. Introduction
17. General ……………………………………………………………………………………………………………………………….. 7
18. Name and Address of the Manufacturer …………………………………………………………………………………. 7
19. Product Compliance ……………………………………………………………………………………………………………… 7
20. Description
21. General ……………………………………………………………………………………………………………………………….. 8
22. Intended Use ……………………………………………………………………………………………………………………….. 8
23. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
24. Optional Equipment and Attachments …………………………………………………………………………………….. 8
25. Danger Zone ……………………………………………………………………………………………………………………….. 8
26. Main Component Locations …………………………………………………………………………………………………… 8
27. Product and Component Identification
28. Machine …………………………………………………………………………………………………………………………….. 10
29. Engine ………………………………………………………………………………………………………………………………. 10
30. Axle ………………………………………………………………………………………………………………………………….. 11
31. Gearbox …………………………………………………………………………………………………………………………….. 12
32. Operator Protective Structure ………………………………………………………………………………………………. 13
33. Safety Labels
34. General ……………………………………………………………………………………………………………………………… 14
35. Safety Label Identification ……………………………………………………………………………………………………. 14
36. Operator Station
37. Component Locations …………………………………………………………………………………………………………. 17
38. Interior Switches
39. Ignition Switch ……………………………………………………………………………………………………………………. 23
40. Multi-Purpose Switch ………………………………………………………………………………………………………….. 23
41. Cab Interior Light ……………………………………………………………………………………………………………….. 24
42. Console Switches
43. General ……………………………………………………………………………………………………………………………… 25
44. Road Lights ……………………………………………………………………………………………………………………….. 25
45. Rear Fog Lights …………………………………………………………………………………………………………………. 25
46. Hazard Warning Lights ……………………………………………………………………………………………………….. 25
47. Front Work Lights ………………………………………………………………………………………………………………. 26
48. Rear Work Lights ……………………………………………………………………………………………………………….. 26
49. Four Wheel Drive Selector ………………………………………………………………………………………………….. 26
50. Smooth Ride System (SRS) ………………………………………………………………………………………………… 26
51. Smooth Ride System with Hose Burst Check Valve ……………………………………………………………….. 26
52. Beacon ……………………………………………………………………………………………………………………………… 26
53. Air-Conditioning ………………………………………………………………………………………………………………….. 26
54. Window Heater ………………………………………………………………………………………………………………….. 27
55. Lifting Warning System ……………………………………………………………………………………………………….. 27
56. Loader Quickhitch ………………………………………………………………………………………………………………. 27
57. High Exhaust System Temperature (HEST) …………………………………………………………………………… 27
58. Kingpost Clamp ………………………………………………………………………………………………………………….. 27
59. Rear Window Wiper ……………………………………………………………………………………………………………. 27
60. Bi-Directional and Hammer Mode Selector ……………………………………………………………………………. 28
61. Hydraulic Flow Control ……………………………………………………………………………………………………….. 28
62. Return To Dig Enable …………………………………………………………………………………………………………. 28
63. Handheld Hydraulic Tool Circuits ………………………………………………………………………………………….. 28
64. Hammer …………………………………………………………………………………………………………………………….. 28
65. Auto Drive …………………………………………………………………………………………………………………………. 28
66. Drinks Machine ………………………………………………………………………………………………………………….. 29
67. Excavator-Loader Control Selector ……………………………………………………………………………………….. 29
68. Operation
69. Introduction
70. General ……………………………………………………………………………………………………………………………… 31
71. Operating Safety
72. General ……………………………………………………………………………………………………………………………… 32
73. Worksite Safety ………………………………………………………………………………………………………………….. 34
74. Risk Assessment ……………………………………………………………………………………………………………….. 35
75. Walk-Around Inspection
76. General ……………………………………………………………………………………………………………………………… 37
77. Entering and Leaving the Operator Station
78. General ……………………………………………………………………………………………………………………………… 38
79. Doors
80. Operator Door ……………………………………………………………………………………………………………………. 39
81. Windows
82. Side Window ……………………………………………………………………………………………………………………… 40
83. Rear Window …………………………………………………………………………………………………………………….. 40
84. Battery Isolator
85. General ……………………………………………………………………………………………………………………………… 42
86. Before Starting the Engine
87. General ……………………………………………………………………………………………………………………………… 43
88. Operator Seat
89. General ……………………………………………………………………………………………………………………………… 45
90. Suspension Seat ………………………………………………………………………………………………………………… 45
91. Seat Belt
92. General ……………………………………………………………………………………………………………………………… 49
93. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 49
94. Mirrors
95. General ……………………………………………………………………………………………………………………………… 51
96. Starting the Engine
97. General ……………………………………………………………………………………………………………………………… 52
98. Warming Up ………………………………………………………………………………………………………………………. 53
99. Immobiliser ………………………………………………………………………………………………………………………… 53
100. Stopping and Parking
101. General ……………………………………………………………………………………………………………………………… 57
102. Preparing for Travel
103. General ……………………………………………………………………………………………………………………………… 59
104. Preparing for Road Travel …………………………………………………………………………………………………… 60
105. Preparing for Worksite Travel ………………………………………………………………………………………………. 63
106. Beacon ……………………………………………………………………………………………………………………………… 64
107. Safety Equipment
108. Boom Lock ………………………………………………………………………………………………………………………… 66
109. Slew Lock …………………………………………………………………………………………………………………………. 67
110. Control Lock ………………………………………………………………………………………………………………………. 68
111. Drive Controls
112. Steering Wheel ………………………………………………………………………………………………………………….. 70
113. Steering Column ………………………………………………………………………………………………………………… 70
114. Accelerator Pedal ……………………………………………………………………………………………………………….. 70
115. Hand Throttle Control …………………………………………………………………………………………………………. 71
116. Service Brake Pedal …………………………………………………………………………………………………………… 72
117. Park Brake ………………………………………………………………………………………………………………………… 72
118. Transmission Drive Lever ……………………………………………………………………………………………………. 72
119. Gear Lever ………………………………………………………………………………………………………………………… 75
120. Transmission Kickdown Switch …………………………………………………………………………………………….. 75
121. Transmission Dump Switch …………………………………………………………………………………………………. 76
122. Steer Mode Control ……………………………………………………………………………………………………………. 76
123. Transmission Mode …………………………………………………………………………………………………………….. 78
124. Instruments
125. Instrument Panel ………………………………………………………………………………………………………………… 80
126. Speedometer ……………………………………………………………………………………………………………………… 93
127. Getting the Machine Moving
128. General ……………………………………………………………………………………………………………………………… 94
129. Slopes
130. General ……………………………………………………………………………………………………………………………… 96
131. Driving on Slopes ………………………………………………………………………………………………………………. 96
132. Driving the Machine
133. Steer Modes ………………………………………………………………………………………………………………………. 97
134. Limited Slip Differential (LSD) ……………………………………………………………………………………………… 97
135. TorqueLock ………………………………………………………………………………………………………………………… 97
136. Operating Levers-Pedals
137. General ……………………………………………………………………………………………………………………………… 99
138. Control Layouts ………………………………………………………………………………………………………………….. 99
139. Loader Controls …………………………………………………………………………………………………………………. 99
140. Excavator End Controls …………………………………………………………………………………………………….. 111
141. Stabiliser Controls …………………………………………………………………………………………………………….. 133
142. Auxiliary Circuit Controls ……………………………………………………………………………………………………. 136
143. Lifting and Loading
144. General ……………………………………………………………………………………………………………………………. 142
145. Lifting (Object Handling) Kit ……………………………………………………………………………………………….. 142
146. Load Charts …………………………………………………………………………………………………………………….. 143
147. Lifting Warning System ……………………………………………………………………………………………………… 147
148. Working with the Loader
149. General ……………………………………………………………………………………………………………………………. 149
150. Filling the Shovel ……………………………………………………………………………………………………………… 150
151. Loading a Truck ……………………………………………………………………………………………………………….. 151
152. Working with the Excavator End
153. General ……………………………………………………………………………………………………………………………. 152
154. Preparing to Use the Excavator End …………………………………………………………………………………… 152
155. Lifting With the Excavator End …………………………………………………………………………………………… 153
156. Digging ……………………………………………………………………………………………………………………………. 154
157. Changing the Bucket Linkage ……………………………………………………………………………………………. 155
158. Extending Dipper ……………………………………………………………………………………………………………… 158
159. Knuckle Boom ………………………………………………………………………………………………………………….. 162
160. Heating, Ventilating and Air-Conditioning (HVAC)
161. Air-Conditioning Controls …………………………………………………………………………………………………… 165
162. Cab Heater Controls …………………………………………………………………………………………………………. 166
163. Face Level Fan ………………………………………………………………………………………………………………… 166
164. Extreme Cold Climate Heater
165. General ……………………………………………………………………………………………………………………………. 167
166. Power Sockets
167. Auxiliary Power Socket ……………………………………………………………………………………………………… 174
168. Radio
169. General ……………………………………………………………………………………………………………………………. 175
170. Cab Options
171. Drinks Machine ………………………………………………………………………………………………………………… 176
172. Fire Extinguisher
173. General ……………………………………………………………………………………………………………………………. 178
174. Moving a Disabled Machine
175. Getting the Machine Unstuck …………………………………………………………………………………………….. 179
176. Jump-Starting the Engine ………………………………………………………………………………………………….. 179
177. Retrieval ………………………………………………………………………………………………………………………….. 180
178. Loader Arm (Emergency Operation) …………………………………………………………………………………… 182
179. Excavator End (Emergency Operation) ……………………………………………………………………………….. 183
180. Lifting the Machine
181. General ……………………………………………………………………………………………………………………………. 185
182. Transporting the Machine
183. General ……………………………………………………………………………………………………………………………. 189
184. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 189
185. Operating Environment
186. General ……………………………………………………………………………………………………………………………. 191
187. Operating in Low Temperatures …………………………………………………………………………………………. 191
188. Operating in High Temperatures …………………………………………………………………………………………. 191
189. Refuelling
190. General ……………………………………………………………………………………………………………………………. 193
191. Low Fuel Levels ……………………………………………………………………………………………………………….. 193
192. Filling the Tank …………………………………………………………………………………………………………………. 193
193. Attachments
194. Working with Attachments
195. Introduction ………………………………………………………………………………………………………………………. 197
196. Attachments for your Machine ……………………………………………………………………………………………. 197
197. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 198
198. Direct-Mounted Attachments
199. General ……………………………………………………………………………………………………………………………. 202
200. Tool Carrier
201. General ……………………………………………………………………………………………………………………………. 203
202. Quickhitch
203. General ……………………………………………………………………………………………………………………………. 206
204. Loader Quickhitch …………………………………………………………………………………………………………….. 206
205. Loader Quickhitch Carriage ……………………………………………………………………………………………….. 207
206. Excavator End Quickhitch ………………………………………………………………………………………………….. 208
207. Auxiliary Circuits
208. General ……………………………………………………………………………………………………………………………. 221
209. Handheld Hydraulic Tool Circuits ………………………………………………………………………………………… 221
210. Bi-directional Circuits ………………………………………………………………………………………………………… 222
211. Shovels
212. Shovel Forks ……………………………………………………………………………………………………………………. 227
213. Street Pads ……………………………………………………………………………………………………………………… 229
214. Side-Shift Carriage
215. General ……………………………………………………………………………………………………………………………. 230
216. Hose Reel
217. General ……………………………………………………………………………………………………………………………. 236
218. Work Platforms
219. General ……………………………………………………………………………………………………………………………. 238
220. Hydraulic Thumb
221. General ……………………………………………………………………………………………………………………………. 239
222. Hammer
223. General ……………………………………………………………………………………………………………………………. 240
224. Preservation and Storage
225. Cleaning
226. General ……………………………………………………………………………………………………………………………. 243
227. Preparation ………………………………………………………………………………………………………………………. 244
228. Checking For Damage
229. General ……………………………………………………………………………………………………………………………. 245
230. Storage
231. General ……………………………………………………………………………………………………………………………. 246
232. Put into Storage ……………………………………………………………………………………………………………….. 246
233. During Storage …………………………………………………………………………………………………………………. 247
234. Take out of Storage ………………………………………………………………………………………………………….. 247
235. Security
236. General ……………………………………………………………………………………………………………………………. 248
237. JCB Plantguard ………………………………………………………………………………………………………………… 248
238. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 248
239. LiveLink …………………………………………………………………………………………………………………………… 248
240. Maintenance
241. Introduction
242. General ……………………………………………………………………………………………………………………………. 249
243. Owner-Operator Support ……………………………………………………………………………………………………. 249
244. Service-Maintenance Agreements ………………………………………………………………………………………. 250
245. Initial Service and Inspection ……………………………………………………………………………………………… 250
246. Obtaining Spare Parts ………………………………………………………………………………………………………. 250
247. Maintenance Safety
248. General ……………………………………………………………………………………………………………………………. 251
249. Fluids and Lubricants ……………………………………………………………………………………………………….. 252
250. Maintenance Schedules
251. General ……………………………………………………………………………………………………………………………. 256
252. How to Use the Maintenance Schedules …………………………………………………………………………….. 256
253. Maintenance Intervals ……………………………………………………………………………………………………….. 256
254. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 256
255. Functional Tests and Final Inspection ………………………………………………………………………

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