JCB 3DX Super Backhoe Loader Operator Manual 9831-1050

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JCB 3DX Super Backhoe Loader Operator Manual 9831-1050 - Image 5

jcb 3dx super backhoe loader operator manual 9831 1050 2

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JCB 3DX Super Backhoe Loader Operator Manual 9831-1050

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-1050
Number of Pages: 197
Size: 13.2MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 3DX Super Backhoe Loader

1. Important Information …………………………………………………………………………1
2. The Operator Manual …………………………………………………………………….1
3. Safety Warnings ……………………………………………………………………………1
4. Introduction
5. About This Manual ……………………………………………………………………………..3
6. Machine Model and Serial Number ………………………………………………….3
7. Using this Manual ………………………………………………………………………….3
8. Left Side, Right Side ………………………………………………………………………3
9. Cab-Canopy …………………………………………………………………………………3
10. Cross References ………………………………………………………………………….3
11. Machine Description …………………………………………………………………………..4
12. The JCB Backhoe Loader ………………………………………………………………4
13. Intended Use ………………………………………………………………………………..4
14. Component List …………………………………………………………………………….4
15. Safety Check List ……………………………………………………………………………….5
16. Safety – Yours and Others ………………………………………………………………5
17. General Safety ……………………………………………………………………………..5
18. Operating Safety …………………………………………………………………………..7
19. Maintenance Safety ……………………………………………………………………..10
20. Identifying Your Machine …………………………………………………………………..15
21. Machine Identification Plate ………………………………………………………….15
22. Machine Identification Plate ………………………………………………………….15
23. Component Identification Plates …………………………………………………….17
24. Transmission Identification Numbers ……………………………………………..17
25. Operation
26. Introduction ……………………………………………………………………………………..19
27. Before Entering the Cab ……………………………………………………………………20
28. Entering and Leaving the Cab ……………………………………………………………21
29. Doors and Windows …………………………………………………………………………22
30. Opening and Closing the Door ………………………………………………………22
31. Opening and Closing the Side Windows …………………………………………22
32. Opening and Closing the Rear Window ………………………………………….23
33. Seat Controls …………………………………………………………………………………..24
34. Introduction …………………………………………………………………………………24
35. Seat Control ……………………………………………………………………………….25
36. Seat Belt …………………………………………………………………………………………26
37. Static Seat Belt ……………………………………………………………………………26
38. Cab Layout ……………………………………………………………………………………..27
39. Component Key From Serial Number …………………………………………….28
40. From Serial Number …………………………………………………………………….29
41. Drive Controls, Switches and Instruments ……………………………………………31
42. Drive Controls ……………………………………………………………………………..31
43. Instruments …………………………………………………………………………………40
44. Air-Conditioning ……………………………………………………………………………….43
45. General ………………………………………………………………………………………43
46. Air-Conditioning Controls ……………………………………………………………..43
47. Operating Levers ……………………………………………………………………………..44
48. Introduction …………………………………………………………………………………44
49. Control Layouts …………………………………………………………………………..44
50. Loader Controls …………………………………………………………………………..45
51. Excavator Controls ………………………………………………………………………48
52. Servo Excavator Controls ……………………………………………………………..51
53. Stabiliser Controls (Non-Servo Machines) ………………………………………54
54. Stabiliser Controls (Servo Machines) ……………………………………………..56
55. Auxiliary Controls ………………………………………………………………………..58
56. Travel Speed modes …………………………………………………………………………59
57. Economy Mode …………………………………………………………………………..59
58. Power Mode ……………………………………………………………………………….59
59. Safety Equipment …………………………………………………………………………….60
60. Boom and Slew Locks ………………………………………………………………….60
61. Beacon (if fitted) ………………………………………………………………………….62
62. Before Starting the Engine …………………………………………………………………63
63. Starting The Engine ………………………………………………………………………….65
64. Starting the Engine in Cold Climate ………………………………………………..66
65. Preparing The Machine For Travel ……………………………………………………..67
66. Backhoe Attachments ………………………………………………………………….67
67. Tucked In Travel Position ……………………………………………………………..67
68. Central Protruding Travel Position ………………………………………………….68
69. Road Travel Position ……………………………………………………………………68
70. Site Travel Position ………………………………………………………………………69
71. Getting The Machine Moving ……………………………………………………………..70
72. Operating Practices ……………………………………………………………………..70
73. Stopping and Parking the Machine ……………………………………………………..72
74. Working With The Machine ……………………………………………………………….74
75. Working With The Loader ……………………………………………………………..75
76. 6 in 1 Bucket ……………………………………………………………………………….77
77. Working With The Excavator …………………………………………………………82
78. Getting the Machine Unstuck ………………………………………………………..88
79. Operating Environment ……………………………………………………………………..89
80. Operating in Low Temperatures …………………………………………………….89
81. Operating in High Temperatures ……………………………………………………89
82. Operating in Dusty or Sandy Areas ………………………………………………..89
83. Operating in Coastal Regions ……………………………………………………….89
84. Operating on Wet or Soft Ground …………………………………………………..89
85. Refuelling the Machine ……………………………………………………………………..90
86. Low Fuel Levels ………………………………………………………………………….90
87. Filling the Tank ……………………………………………………………………………90
88. Moving A Disabled Machine ………………………………………………………………91
89. Towing and Retrieval ……………………………………………………………………91
90. Transporting The Machine …………………………………………………………………93
91. Lifting A Machine ……………………………………………………………………………..95
92. Storage of the Machine …………………………………………………………………….98
93. Introduction …………………………………………………………………………………98
94. Storage Area ………………………………………………………………………………98
95. Prepare the Machine for Storage …………………………………………………..98
96. Put the Machine into Storage ………………………………………………………..98
97. During Storage ……………………………………………………………………………98
98. Take the Machine Out of Storage …………………………………………………..99
99. Machine Security ……………………………………………………………………………100
100. General …………………………………………………………………………………….100
101. Security Locks …………………………………………………………………………..100
102. LiveLink ……………………………………………………………………………………100
103. Routine Maintenance
104. Service Requirements …………………………………………………………………….101
105. Introduction ……………………………………………………………………………….101
106. Owner-Operator Support …………………………………………………………….101
107. Service-Maintenance Agreements ……………………………………………….101
108. Initial Service and Inspection ……………………………………………………….101
109. Health and Safety …………………………………………………………………………..102
110. Lubricants …………………………………………………………………………………102
111. Service Schedules ………………………………………………………………………….104
112. Introduction ……………………………………………………………………………….104
113. How to Use the Service Schedules ………………………………………………104
114. Pre-start Cold Checks, Service Points and Fluid Levels ………………….105
115. Functional Test and Final Inspection …………………………………………….108
116. Fluids, Lubricants and Capacities …………………………………………………….. 110
117. Coolant Mixtures ………………………………………………………………………. 110
118. Fuels ……………………………………………………………………………………….. 112
119. Tools ……………………………………………………………………………………………. 115
120. Toolbox ……………………………………………………………………………………. 115
121. Carrying Tools onto the Machine …………………………………………………. 115
122. Prepare the Machine for Maintenance ……………………………………………… 116
123. Introduction ………………………………………………………………………………. 116
124. How to Make the Machine Safe (Loader Arm Lowered) …………………. 117
125. How to Make the Machine Safe (Loader Arm Lifted) ……………………… 117
126. Cleaning the Machine …………………………………………………………………….. 119
127. Introduction ………………………………………………………………………………. 119
128. Preparing the Machine for Cleaning …………………………………………….. 119
129. Cleaning the Machine …………………………………………………………………120
130. Checking for Damage ……………………………………………………………………..123
131. Check the Machine Body and Structure ………………………………………..123
132. Check the Tyres ………………………………………………………………………..123
133. Check the Seat and Seat Belt ……………………………………………………..123
134. Check the Hydraulic Hoses and Fittings ……………………………………….123
135. Check the Electrical Circuits ………………………………………………………..124
136. Checking The ROPS-FOPS Structure …………………………………………..124
137. Greasing ……………………………………………………………………………………….126
138. Introduction ……………………………………………………………………………….126
139. Preparing the Machine for Greasing …………………………………………….126
140. Loader Arms ……………………………………………………………………………..127
141. Backhoe and Quickhitch (Optional) ………………………………………………128
142. Front Axle (2WD) ……………………………………………………………………….129
143. Front Axle (4WD) ……………………………………………………………………….129
144. Driveshafts ……………………………………………………………………………….130
145. Stabilisers (Centremount Machines) …………………………………………….130
146. Kingpost …………………………………………………………………………………..131
147. Access Panels ……………………………………………………………………………….132
148. Introduction ……………………………………………………………………………….132
149. Engine Cover …………………………………………………………………………….132
150. Front Grille ………………………………………………………………………………..133
151. Side Panels ………………………………………………………………………………133
152. Air Conditioning ……………………………………………………………………………..135
153. Cleaning the Cab Air Conditioning Filter ……………………………………….135
154. Brakes ………………………………………………………………………………………….136
155. Park Brake ………………………………………………………………………………..136
156. Foot Brake ………………………………………………………………………………..137
157. Electrical System ……………………………………………………………………………139
158. Battery ……………………………………………………………………………………..139
159. Jump Starting The Engine …………………………………………………………..141
160. Fuses ……………………………………………………………………………………….142
161. Relays ……………………………………………………………………………………..144
162. Engine ………………………………………………………………………………………….145
163. Oil and Filter ……………………………………………………………………………..145
164. Cooling System …………………………………………………………………………147
165. Front End Accessory Drive Belt …………………………………………………..148
166. Engine Air Filter …………………………………………………………………………150
167. Fuel System …………………………………………………………………………………..151
168. Introduction ……………………………………………………………………………….151
169. Water Separator and Engine Fuel Filter ………………………………………..151
170. Bleeding the System ………………………………………………………………….157
171. Hydraulic System ……………………………………………………………………………158
172. Introduction ……………………………………………………………………………….158
173. Releasing the Hydraulic Pressure ………………………………………………..158
174. Hydraulic Tank Filler Cap ……………………………………………………………159
175. Oil and Filter ……………………………………………………………………………..159
176. Transmission …………………………………………………………………………………162
177. Gearbox ……………………………………………………………………………………162
178. Axles (Two Wheel Steer Machines) ………………………………………………164
179. Tyres and Wheels …………………………………………………………………………..166
180. Tyre Inflation ……………………………………………………………………………..166
181. Wheel Nuts ……………………………………………………………………………….167
182. Wear Pads …………………………………………………………………………………….168
183. Stabiliser Legs (Sideshift Machines Only) ……………………………………..168
184. Windscreen Washer (If fitted) …………………………………………………………..169
185. Checking the Level …………………………………………………………………….169
186. Optional Attachments
187. Introduction ……………………………………………………………………………………171
188. Attachments For Your Machine ………………………………………………………..172
189. Connecting-Disconnecting Hydraulic Hoses ……………………………………….173
190. Introduction ……………………………………………………………………………….173
191. Connecting the Hydraulic Hoses ………………………………………………….173
192. Disconnecting the Hydraulic Hoses ………………………………………………174
193. Quick Release Couplings ……………………………………………………………175
194. Directly Mounted Excavator Attachments …………………………………………..177
195. Installing Directly Mounted Excavator Attachments ………………………..177
196. Shovel – Forks (If Fitted) ………………………………………………………………….178
197. Safety and Control ……………………………………………………………………..178
198. Preparing the Forks for Use ………………………………………………………..178
199. Preparing For Road Travel ………………………………………………………….179
200. Preparing For Site Travel ……………………………………………………………179
201. Adjust The Fork Spacing …………………………………………………………….179
202. Daily Maintenance ……………………………………………………………………..179
203. Tool Carrier and Forks (If Fitted) ……………………………………………………….180
204. Safety and Control ……………………………………………………………………..180
205. Preparing the Forks for Use ………………………………………………………..180
206. Adjust the Fork Spacing ……………………………………………………………..181
207. Preparing for Road Travel …………………………………………………………..181
208. Preparing for Site Travel ……………………………………………………………..181
209. Preparing for Shovel Operation ……………………………………………………181
210. Daily Maintenance ……………………………………………………………………..181
211. Work Platforms ………………………………………………………………………………182
212. Specifications
213. Lifting Regulations and Safe Working Loads ………………………………………183
214. Introduction ……………………………………………………………………………….183
215. Loader Unit ……………………………………………………………………………….183
216. Static Dimensions …………………………………………………………………………..184
217. 3DX Super ………………………………………………………………………………..184
218. Performance Dimensions ………………………………………………………………..186
219. 3DX Super ………………………………………………………………………………..186
220. Hydraulic Hose Burst Pressures ……………………………………………………….188
221. Introduction ……………………………………………………………………………….188
222. Old Type Hose …………………………………………………………………………..188
223. New Type Hose …………………………………………………………………………189

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