JCB 3DX Super, 3DX Xtra, 4DX Backhoe Loader Operator Manual 9831-5800

JCB 3DX Super, 3DX Xtra, 4DX Backhoe Loader Operator Manual 9831-5800 - Image 2

JCB 3DX Super, 3DX Xtra, 4DX Backhoe Loader Operator Manual 9831-5800 - Image 3

JCB 3DX Super, 3DX Xtra, 4DX Backhoe Loader Operator Manual 9831-5800 - Image 4

JCB 3DX Super, 3DX Xtra, 4DX Backhoe Loader Operator Manual 9831-5800 - Image 5

jcb 3dx super 3dx xtra 4dx backhoe loader operator manual 9831 5800 2

jcb 3dx super 3dx xtra 4dx backhoe loader operator manual 9831 5800 3

JCB 3DX Super, 3DX Xtra, 4DX Backhoe Loader Operator Manual 9831-5800

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-5800
Number of Pages: 242
Size: 23.7MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 3DX Super, 3DX Xtra, 4DX Backhoe Loader

1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
8. Cross References ………………………………………………………………………………………………………………… 2
9. Location of Manual ………………………………………………………………………………………………………………. 2
10. Safety
11. Safety – Yours and Others …………………………………………………………………………………………………….. 3
12. Safety Warnings …………………………………………………………………………………………………………………… 3
13. General Safety …………………………………………………………………………………………………………………….. 4
14. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
15. About the Product
16. Introduction
17. General ……………………………………………………………………………………………………………………………….. 7
18. Name and Address of the Manufacturer …………………………………………………………………………………. 7
19. Product Compliance ……………………………………………………………………………………………………………… 7
20. Description
21. General ……………………………………………………………………………………………………………………………….. 8
22. Intended Use ……………………………………………………………………………………………………………………….. 8
23. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
24. Optional Equipment and Attachments …………………………………………………………………………………….. 8
25. Danger Zone ……………………………………………………………………………………………………………………….. 8
26. Main Component Locations …………………………………………………………………………………………………… 9
27. Product and Component Identification
28. Machine …………………………………………………………………………………………………………………………….. 10
29. Engine ………………………………………………………………………………………………………………………………. 10
30. Axle ………………………………………………………………………………………………………………………………….. 11
31. Gearbox …………………………………………………………………………………………………………………………….. 12
32. Hydraulic Pump ………………………………………………………………………………………………………………….. 13
33. Safety Labels
34. General ……………………………………………………………………………………………………………………………… 14
35. Safety Label Identification ……………………………………………………………………………………………………. 14
36. Operator Station
37. Component Locations …………………………………………………………………………………………………………. 15
38. Interior Switches
39. Ignition Switch ……………………………………………………………………………………………………………………. 18
40. Multi-Purpose Switch ………………………………………………………………………………………………………….. 18
41. Cab Interior Light ……………………………………………………………………………………………………………….. 19
42. Console Switches
43. General ……………………………………………………………………………………………………………………………… 21
44. Road Lights ……………………………………………………………………………………………………………………….. 21
45. Hazard Warning Lights ……………………………………………………………………………………………………….. 21
46. Front Work Lights ………………………………………………………………………………………………………………. 21
47. Rear Work Lights ……………………………………………………………………………………………………………….. 22
48. Four Wheel Drive Selector ………………………………………………………………………………………………….. 22
49. Smooth Ride System (SRS) ………………………………………………………………………………………………… 22
50. Beacon ……………………………………………………………………………………………………………………………… 22
51. Air-Conditioning ………………………………………………………………………………………………………………….. 22
52. Automatic Engine Stop Deactivate ……………………………………………………………………………………….. 22
53. Kingpost Clamp ………………………………………………………………………………………………………………….. 22
54. ECO-Power ……………………………………………………………………………………………………………………….. 23
55. Servo Isolator …………………………………………………………………………………………………………………….. 23
56. Guide Me Home ………………………………………………………………………………………………………………… 23
57. Trip Meter ………………………………………………………………………………………………………………………….. 24
58. Roading-Loading ………………………………………………………………………………………………………………… 24
59. SOS ………………………………………………………………………………………………………………………………….. 24
60. Operation
61. Introduction
62. General ……………………………………………………………………………………………………………………………… 25
63. Operating Safety
64. General ……………………………………………………………………………………………………………………………… 26
65. Worksite Safety ………………………………………………………………………………………………………………….. 28
66. Risk Assessment ……………………………………………………………………………………………………………….. 29
67. Walk-Around Inspection
68. General ……………………………………………………………………………………………………………………………… 31
69. Entering and Leaving the Operator Station
70. General ……………………………………………………………………………………………………………………………… 32
71. Doors
72. Operator Door ……………………………………………………………………………………………………………………. 33
73. Windows
74. Side Window ……………………………………………………………………………………………………………………… 34
75. Rear Window …………………………………………………………………………………………………………………….. 34
76. Before Starting the Engine
77. General ……………………………………………………………………………………………………………………………… 36
78. Operator Seat
79. General ……………………………………………………………………………………………………………………………… 37
80. Basic Seat …………………………………………………………………………………………………………………………. 37
81. Seat Belt
82. General ……………………………………………………………………………………………………………………………… 39
83. Static Seat Belt ………………………………………………………………………………………………………………….. 39
84. Mirrors
85. General ……………………………………………………………………………………………………………………………… 41
86. Starting the Engine
87. General ……………………………………………………………………………………………………………………………… 42
88. Warming Up ………………………………………………………………………………………………………………………. 43
89. Stopping and Parking
90. General ……………………………………………………………………………………………………………………………… 45
91. Preparing for Travel
92. General ……………………………………………………………………………………………………………………………… 47
93. Preparing for Road Travel …………………………………………………………………………………………………… 48
94. Preparing for Worksite Travel ………………………………………………………………………………………………. 49
95. Safety Equipment
96. Boom Lock ………………………………………………………………………………………………………………………… 51
97. Slew Lock …………………………………………………………………………………………………………………………. 52
98. Drive Controls
99. Steering Wheel ………………………………………………………………………………………………………………….. 54
100. Accelerator Pedal ……………………………………………………………………………………………………………….. 54
101. Hand Throttle Control …………………………………………………………………………………………………………. 54
102. Service Brake Pedal …………………………………………………………………………………………………………… 54
103. Park Brake ………………………………………………………………………………………………………………………… 54
104. Transmission Drive Lever ……………………………………………………………………………………………………. 54
105. Transmission Kickdown Switch …………………………………………………………………………………………….. 55
106. Transmission Dump Switch …………………………………………………………………………………………………. 56
107. Transmission Mode …………………………………………………………………………………………………………….. 56
108. Instruments
109. Instrument Panel ………………………………………………………………………………………………………………… 58
110. Getting the Machine Moving
111. General ……………………………………………………………………………………………………………………………… 62
112. Slopes
113. General ……………………………………………………………………………………………………………………………… 65
114. Driving on Slopes ………………………………………………………………………………………………………………. 65
115. Operating Levers-Pedals
116. General ……………………………………………………………………………………………………………………………… 66
117. Control Layouts ………………………………………………………………………………………………………………….. 66
118. Loader Controls …………………………………………………………………………………………………………………. 66
119. Excavator Arm Controls ………………………………………………………………………………………………………. 69
120. Stabiliser Controls ………………………………………………………………………………………………………………. 78
121. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 82
122. Lifting and Loading
123. General ……………………………………………………………………………………………………………………………… 84
124. Working with the Loader
125. General ……………………………………………………………………………………………………………………………… 85
126. Filling the Shovel ……………………………………………………………………………………………………………….. 85
127. Loading a Truck …………………………………………………………………………………………………………………. 86
128. Backfilling ………………………………………………………………………………………………………………………….. 87
129. Dozing and Grading ……………………………………………………………………………………………………………. 87
130. Working with the Excavator Arm
131. General ……………………………………………………………………………………………………………………………… 91
132. Preparing to Use the Excavator Arm ……………………………………………………………………………………. 91
133. Digging ……………………………………………………………………………………………………………………………… 92
134. Changing the Bucket Linkage ……………………………………………………………………………………………… 94
135. Heating, Ventilating and Air-Conditioning (HVAC)
136. Air-Conditioning Controls …………………………………………………………………………………………………….. 97
137. Face Level Fan ………………………………………………………………………………………………………………….. 97
138. Power Sockets
139. Auxiliary Power Socket ……………………………………………………………………………………………………….. 99
140. Radio
141. General ……………………………………………………………………………………………………………………………. 100
142. Fire Extinguisher
143. General ……………………………………………………………………………………………………………………………. 101
144. Moving a Disabled Machine
145. General ……………………………………………………………………………………………………………………………. 102
146. Getting the Machine Unstuck …………………………………………………………………………………………….. 102
147. Jump-Starting the Engine ………………………………………………………………………………………………….. 102
148. Retrieval ………………………………………………………………………………………………………………………….. 103
149. Loader Arm (Emergency Operation) …………………………………………………………………………………… 105
150. Excavator Arm (Emergency Operation) ……………………………………………………………………………….. 105
151. Lifting the Machine
152. General ……………………………………………………………………………………………………………………………. 106
153. Transporting the Machine
154. General ……………………………………………………………………………………………………………………………. 110
155. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 110
156. Operating Environment
157. General ……………………………………………………………………………………………………………………………. 112
158. Operating in Low Temperatures …………………………………………………………………………………………. 112
159. Operating in High Temperatures …………………………………………………………………………………………. 112
160. Refuelling
161. General ……………………………………………………………………………………………………………………………. 114
162. Low Fuel Levels ……………………………………………………………………………………………………………….. 114
163. Filling the Tank …………………………………………………………………………………………………………………. 114
164. Attachments
165. Working with Attachments
166. Introduction ………………………………………………………………………………………………………………………. 117
167. Attachments for your Machine ……………………………………………………………………………………………. 117
168. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 118
169. Direct-Mounted Attachments
170. General ……………………………………………………………………………………………………………………………. 122
171. Shovels
172. Shovel Forks ……………………………………………………………………………………………………………………. 123
173. Side-Shift Carriage
174. General ……………………………………………………………………………………………………………………………. 126
175. Hose Reel
176. General ……………………………………………………………………………………………………………………………. 127
177. Work Platforms
178. General ……………………………………………………………………………………………………………………………. 129
179. Preservation and Storage
180. Cleaning
181. General ……………………………………………………………………………………………………………………………. 130
182. Preparation ………………………………………………………………………………………………………………………. 131
183. Checking For Damage
184. General ……………………………………………………………………………………………………………………………. 132
185. Storage
186. General ……………………………………………………………………………………………………………………………. 133
187. Put into Storage ……………………………………………………………………………………………………………….. 133
188. During Storage …………………………………………………………………………………………………………………. 133
189. Take out of Storage ………………………………………………………………………………………………………….. 134
190. Security
191. General ……………………………………………………………………………………………………………………………. 135
192. LiveLink …………………………………………………………………………………………………………………………… 135
193. Maintenance
194. Introduction
195. General ……………………………………………………………………………………………………………………………. 137
196. Owner-Operator Support ……………………………………………………………………………………………………. 137
197. Service-Maintenance Agreements ………………………………………………………………………………………. 138
198. Initial Service and Inspection ……………………………………………………………………………………………… 138
199. Obtaining Spare Parts ………………………………………………………………………………………………………. 138
200. Maintenance Safety
201. General ……………………………………………………………………………………………………………………………. 139
202. Fluids and Lubricants ……………………………………………………………………………………………………….. 140
203. Maintenance Schedules
204. General ……………………………………………………………………………………………………………………………. 144
205. How to Use the Maintenance Schedules …………………………………………………………………………….. 144
206. Maintenance Intervals ……………………………………………………………………………………………………….. 144
207. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 145
208. Functional Tests and Final Inspection …………………………………………………………………………………. 147
209. Maintenance Positions
210. General ……………………………………………………………………………………………………………………………. 150
211. Maintenance Position – Loader Arm Lowered ………………………………………………………………………. 150
212. Maintenance Position – Loader Arm Raised …………………………………………………………………………. 150
213. Service Points
214. General ……………………………………………………………………………………………………………………………. 153
215. Access Apertures
216. General ……………………………………………………………………………………………………………………………. 155
217. Engine Compartment Cover ………………………………………………………………………………………………. 155
218. Front Grille ………………………………………………………………………………………………………………………. 156
219. Tools
220. General ……………………………………………………………………………………………………………………………. 157
221. Toolbox ……………………………………………………………………………………………………………………………. 157
222. Lubrication
223. General ……………………………………………………………………………………………………………………………. 158
224. Preparation ………………………………………………………………………………………………………………………. 158
225. Attachments
226. General …………………………………………………………………………………………………………………………… 159
227. Body and Framework
228. General …………………………………………………………………………………………………………………………… 161
229. Pivot Pins ………………………………………………………………………………………………………………………… 163
230. Kingpost ………………………………………………………………………………………………………………………….. 163
231. Loader Arm
232. General …………………………………………………………………………………………………………………………… 165
233. Excavator Arm
234. Lubricate ………………………………………………………………………………………………………………………….. 166
235. Wear Pads ………………………………………………………………………………………………………………………. 167
236. Extending Dipper ……………………………………………………………………………………………………………… 168
237. Stabilisers
238. General …………………………………………………………………………………………………………………………… 170
239. Operator Station
240. General …………………………………………………………………………………………………………………………… 171
241. Seat ………………………………………………………………………………………………………………………………… 171
242. Seat Belt …………………………………………………………………………………………………………………………. 171
243. Controls …………………………………………………………………………………………………………………………… 171
244. Engine
245. General …………………………………………………………………………………………………………………………… 172
246. Oil …………………………………………………………………………………………………………………………………… 172
247. Drive Belt ………………………………………………………………………………………………………………………… 176
248. Fuel System
249. General …………………………………………………………………………………………………………………………… 177
250. Fuel Filter ………………………………………………………………………………………………………………………… 178
251. Engine Fuel Filter …………………………………………………………………………………………………………….. 179
252. Water Separator ………………………………………………………………………………………………………………. 180
253. Cooling System
254. General …………………………………………………………………………………………………………………………… 181
255. Coolant ……………………………………………………………………………………………………………………………. 181
256. Cooling Pack …………………………………………………………………………………………………………………… 182
257. Brakes
258. Park Brake ………………………………………………………………………………………………………………………. 183
259. Service Brake …………………………………………..

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