JCB 3DX, 3DX XTRA, 3DX Super, 4DX With JCB ECOMAX Engine Operator Manual 9831-2200-2

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JCB 3DX, 3DX XTRA, 3DX Super, 4DX With JCB ECOMAX Engine Operator Manual 9831-2200-2 - Image 3

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JCB 3DX, 3DX XTRA, 3DX Super, 4DX With JCB ECOMAX Engine Operator Manual 9831-2200-2 - Image 5

jcb 3dx 3dx xtra 3dx super 4dx with jcb ecomax engine operator manual 9831 2200 2 2

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JCB 3DX, 3DX XTRA, 3DX Super, 4DX With JCB ECOMAX Engine Operator Manual 9831-2200-2

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-2200-2
Number of Pages: 207
Size: 14.3MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 3DX, 3DX XTRA, 3DX Super, 4DX With JCB ECOMAX Engine

1. Safety Notices
2. Important Information …………………………………………………………………………1
3. The Operator Manual …………………………………………………………………….1
4. Safety Warnings ……………………………………………………………………………1
5. Introduction
6. About This Manual ……………………………………………………………………………..3
7. Machine Model and Serial Number ………………………………………………….3
8. Using this Manual ………………………………………………………………………….3
9. Left Side, Right Side ………………………………………………………………………3
10. Cab-Canopy …………………………………………………………………………………3
11. Cross References ………………………………………………………………………….3
12. Machine Description …………………………………………………………………………..4
13. The JCB Backhoe Loader ………………………………………………………………4
14. Intended Use ………………………………………………………………………………..4
15. Component List …………………………………………………………………………….4
16. Safety Check List ……………………………………………………………………………….5
17. Safety – Yours and Others ………………………………………………………………5
18. General Safety ……………………………………………………………………………..5
19. Operating Safety …………………………………………………………………………..7
20. Maintenance Safety ……………………………………………………………………..10
21. Identifying Your Machine …………………………………………………………………..15
22. Machine Identification Plate ………………………………………………………….15
23. Typical Product Identification Number (PIN) ………………………………….15
24. Component Identification Plates …………………………………………………….16
25. Typical Engine Identification Number …………………………………………..16
26. Transmission Identification Numbers ……………………………………………16
27. Operation
28. Introduction ……………………………………………………………………………………..19
29. Before Entering the Cab ……………………………………………………………………20
30. Entering and Leaving the Cab ……………………………………………………………21
31. Doors and Windows …………………………………………………………………………22
32. Opening and Closing the Door ………………………………………………………22
33. Opening and Closing the Side Windows …………………………………………22
34. Opening and Closing the Rear Window ………………………………………….23
35. Seat Controls …………………………………………………………………………………..24
36. Introduction …………………………………………………………………………………24
37. Seat Control ……………………………………………………………………………….25
38. For 3DX …………………………………………………………………………………..25
39. For 3DX XTRA, 3DX SUPER, 4DX ……………………………………………..26
40. Seat Belt …………………………………………………………………………………………27
41. Static Seat Belt ……………………………………………………………………………27
42. Fasten the Seat Belt ………………………………………………………………….27
43. Release the Seat Belt ………………………………………………………………..27
44. Adjusting the Seat Belt ………………………………………………………………27
45. Cab Layout ……………………………………………………………………………………..28
46. From Serial Number …………………………………………………………………….28
47. Component Key From Serial Number …………………………………………..29
48. From Serial Number …………………………………………………………………….30
49. Component Key From Serial Number …………………………………………..31
50. Drive Controls, Switches and Instruments ……………………………………………32
51. Drive Controls ……………………………………………………………………………..32
52. Steering Wheel …………………………………………………………………………32
53. Accelerator Pedal ……………………………………………………………………..32
54. Hand Throttle Lever …………………………………………………………………..32
55. Foot Brake Pedals …………………………………………………………………….32
56. Park Brake Lever ………………………………………………………………………32
57. Transmission Lever (4-Speed Syncro Shuttle Transmission) …………..33
58. Gear Lever (Syncro Shuttle Transmission) ……………………………………33
59. Transmission Dump Switch ………………………………………………………..33
60. Switches ………………………………………………………………………………….34
61. Instruments …………………………………………………………………………………39
62. Front Console …………………………………………………………………………..39
63. Side Console ……………………………………………………………………………40
64. Air-Conditioning ……………………………………………………………………………….42
65. General ………………………………………………………………………………………42
66. Air-Conditioning Controls ……………………………………………………………..42
67. Operating Levers ……………………………………………………………………………..43
68. Introduction …………………………………………………………………………………43
69. Control Layouts …………………………………………………………………………..43
70. Loader Controls …………………………………………………………………………..44
71. Manual Controls ………………………………………………………………………..44
72. Excavator Controls ………………………………………………………………………47
73. From Serial Number ………………………………………………………………….47
74. Manual Controls – JCB Diagonal (X) Pattern …………………………………47
75. Servo Excavator Controls ……………………………………………………………..50
76. From Serial Number ………………………………………………………………….50
77. Stabiliser Controls (Non-Servo Machines) ………………………………………53
78. From Serial Number ………………………………………………………………….53
79. Lever Controls ………………………………………………………………………….53
80. Stabiliser Controls (Servo Machines) ……………………………………………..55
81. From Serial Number ………………………………………………………………….55
82. Lever Controls ………………………………………………………………………….55
83. Stabiliser indicator lights …………………………………………………………….56
84. Auxiliary Controls ………………………………………………………………………..57
85. 6-in-1 Clamshovel ……………………………………………………………………..57
86. Open Bucket …………………………………………………………………………….57
87. Close Bucket …………………………………………………………………………….57
88. Travel Speed modes …………………………………………………………………………58
89. Economy Mode …………………………………………………………………………..58
90. Power Mode ……………………………………………………………………………….58
91. Safety Equipment …………………………………………………………………………….59
92. Boom and Slew Locks ………………………………………………………………….59
93. Boom Lock ……………………………………………………………………………….59
94. Slew Lock ………………………………………………………………………………..60
95. Beacon (if installed) ……………………………………………………………………..61
96. Before Starting the Engine …………………………………………………………………62
97. Starting The Engine ………………………………………………………………………….64
98. Starting the Engine in Cold Climate ………………………………………………..65
99. Warning Lights ………………………………………………………………………….65
100. Preparing The Machine For Travel ……………………………………………………..66
101. Backhoe Attachments ………………………………………………………………….66
102. Tucked In Travel Position ……………………………………………………………..66
103. Central Protruding Travel Position ………………………………………………….67
104. Road Travel Position ……………………………………………………………………67
105. Site Travel Position ………………………………………………………………………68
106. Getting The Machine Moving ……………………………………………………………..69
107. Operating Practices ……………………………………………………………………..69
108. Stopping and Parking the Machine ……………………………………………………..71
109. Working With The Machine ……………………………………………………………….73
110. Operating Practices and Site Safety ………………………………………………73
111. Clothing and Safety Equipment ……………………………………………………..73
112. Danger Zone ………………………………………………………………………………73
113. Log Moving-Handling ……………………………………………………………………73
114. Safety Practices ………………………………………………………………………….73
115. Working With The Loader ……………………………………………………………..75
116. Introduction ………………………………………………………………………………75
117. Hydraulic Speed Control (HSC) (if installed) ………………………………….75
118. Filling the Loader Shovel ……………………………………………………………76
119. Loading a Truck ………………………………………………………………………..76
120. Back filling ………………………………………………………………………………..77
121. 6 in 1 Bucket ……………………………………………………………………………….77
122. Dozing-Grading …………………………………………………………………………77
123. Loading and Digging ………………………………………………………………….78
124. Grabbing ………………………………………………………………………………….78
125. Dozing ……………………………………………………………………………………..79
126. Lifting and Loading Operations ……………………………………………………80
127. Risk Assessment ………………………………………………………………………81
128. Working With The Excavator …………………………………………………………83
129. Introduction ………………………………………………………………………………83
130. Preparing to Use the Backhoe …………………………………………………….84
131. Kingpost Clamps ……………………………………………………………………….85
132. Changing a Bucket ……………………………………………………………………86
133. Digging …………………………………………………………………………………….87
134. Moving the Machine while Digging Down Hill ………………………………..87
135. Sideshifting The Backhoe …………………………………………………………..88
136. Getting the Machine Unstuck ………………………………………………………..89
137. Operating Environment ……………………………………………………………………..90
138. Operating in Low Temperatures …………………………………………………….90
139. Operating in High Temperatures ……………………………………………………90
140. Operating in Dusty or Sandy Areas ………………………………………………..90
141. Operating in Coastal Regions ……………………………………………………….90
142. Operating on Wet or Soft Ground …………………………………………………..90
143. Refuelling the Machine ……………………………………………………………………..91
144. Low Fuel Levels ………………………………………………………………………….91
145. Filling the Tank ……………………………………………………………………………91
146. Moving A Disabled Machine ………………………………………………………………92
147. Towing and Retrieval ……………………………………………………………………92
148. Running Engine Procedure …………………………………………………………93
149. Disabled Engine Procedure ………………………………………………………..93
150. Transporting The Machine …………………………………………………………………94
151. Lifting A Machine ……………………………………………………………………………..96
152. Storage of the Machine …………………………………………………………………….99
153. Introduction …………………………………………………………………………………99
154. Storage Area ………………………………………………………………………………99
155. Prepare the Machine for Storage …………………………………………………..99
156. Put the Machine into Storage ………………………………………………………..99
157. During Storage ……………………………………………………………………………99
158. Take the Machine Out of Storage …………………………………………………100
159. Machine Security ……………………………………………………………………………101
160. General …………………………………………………………………………………….101
161. Security Locks …………………………………………………………………………..101
162. LiveLink ……………………………………………………………………………………101
163. Routine Maintenance
164. Service Requirements …………………………………………………………………….102
165. Introduction ……………………………………………………………………………….102
166. Owner-Operator Support …………………………………………………………….102
167. Service-Maintenance Agreements ……………………………………………….102
168. Initial Service and Inspection ……………………………………………………….102
169. Health and Safety …………………………………………………………………………..103
170. Lubricants …………………………………………………………………………………103
171. Introduction …………………………………………………………………………….103
172. Hygiene ………………………………………………………………………………….103
173. Storage ………………………………………………………………………………….103
174. Waste Disposal ……………………………………………………………………….103
175. Handling …………………………………………………………………………………103
176. First Aid – Oil …………………………………………………………………………..104
177. Spillage ………………………………………………………………………………….104
178. Fires ………………………………………………………………………………………104
179. Service Schedules ………………………………………………………………………….105
180. Introduction ……………………………………………………………………………….105
181. How to Use the Service Schedules ………………………………………………105
182. Pre-start Cold Checks, Service Points and Fluid Levels (Non Domestic Machines) ……………………………………………………………………………………..106
183. Pre-start Cold Checks, Service Points and Fluid Levels ………………….109
184. Functional Test and Final Inspection ……………………………………………. 112
185. Fluids, Lubricants and Capacities …………………………………………………….. 114
186. Coolant Mixtures ………………………………………………………………………. 116
187. Fuels ……………………………………………………………………………………….. 117
188. Acceptable and Unacceptable Fuels …………………………………………. 117
189. Sulphur Content ……………………………………………………………………… 119
190. Effects of Fuel Contaminates ……………………………………………………. 119
191. Tools …………………………………………………………………………………………….120
192. Toolbox …………………………………………………………………………………….120
193. Carrying Tools onto the Machine ………………………………………………….120
194. Prepare the Machine for Maintenance ………………………………………………121
195. Introduction ……………………………………………………………………………….121
196. How to Make the Machine Safe (Loader Arm Lowered) ………………….122
197. How to Make the Machine Safe (Loader Arm Lifted) ………………………122
198. Installing the Loader Arm Safety Strut ………………………………………..122
199. Removing the Loader Arm Safety Strut ………………………………………123
200. Cleaning the Machine ……………………………………………………………………..124
201. Introduction ……………………………………………………………………………….124
202. Detergents ……………………………………………………………………………..124
203. Pressure Washing and Steam Cleaning ……………………………………..124
204. Preparing the Machine for Cleaning ……………………………………………..124
205. Cleaning the Machine …………………………………………………………………125
206. Checking for Damage ……………………………………………………………………..128
207. Check the Machine Body and Structure ………………………………………..128
208. Check the Tyres ………………………………………………………………………..128
209. Check the Seat and Seat Belt ……………………………………………………..128
210. Check the Hydraulic Hoses and Fittings ……………………………………….128
211. Check the Electrical Circuits ………………………………………………………..129
212. Checking The ROPS-FOPS Structure …………………………………………..129
213. Greasing ……………………………………………………………………………………….131
214. Introduction ……………………………………………………………………………….131
215. Preparing the Machine for Greasing …………………………………………….131
216. Loader Arms ……………………………………………………………………………..132
217. Backhoe and Quickhitch (Optional) ………………………………………………133
218. Front Axle (2WD) ……………………………………………………………………….134
219. Front Axle (4WD) ……………………………………………………………………….134
220. Driveshafts ……………………………………………………………………………….135
221. Front Driveshaft ………………………………………………………………………135
222. Rear Driveshaft ……………………………………………………………………….135
223. Stabilisers (Centremount Machines) …………………………………………….135
224. Kingpost …………………………………………………………………………………..136
225. Arm Servo Bush Lubrication ………………………………………………………..136
226. Access Panels ……………………………………………………………………………….137
227. Introduction ……………………………………………………………………………….137
228. Engine Cover …………………………………………………………………………….137
229. Cab Machines …………………………………………………………………………137
230. Front Grille ………………………………………………………………………………..138
231. Side Panels ………………………………………………………………………………138
232. Air Conditioning ……………………………………………………………………………..139
233. Cleaning the Cab Air Conditioning Filter ……………………………………….139
234. Receiver Drier …………………………………………………………………………139
235. Brakes ………………………………………………………………………………………….140
236. Park Brake ………………………………………………………………………………..140
237. Introduction …………………………………………………………………………….140
238. Testing the Park Brake ……………………………………………………………..140
239. Park Brake Adjustment …………………………………………………………….141
240. Foot Brake ………………………………………………………………………………..142
241. Checking the Foot Brake Fluid Level ………………………………………….142
242. Electrical System ……………………………………………………………………………143
243. Battery ……………………………………………………………………………………..143
244. Battery Disconnection-Connection ……………………………………………..143
245. Battery Warning Indicator …………………………………………………………143
246. Checking the Electrolyte Level ………………………………………………….143
247. Jump Starting The Engine …………………………………………………………..145
248. Fuses ……………………………………………………………………………………….146
249. Relays ……………………………………………………………………………………..147
250. Engine ………………………………………………………………………………………….148
251. Oil and Filter ……………………………………………………………………………..148
252. Checking the Oil Level ……………………………………………………………..148
253. ……………………………………………………………………………………………..148
254. Changing the Oil and Filter ……………………………………………………….149
255. Front End Accessory Drive Belt …………………………………………………..150
256. Introduction …………………………………………………………………………….150
257. Inspecting the Drive Belt …………………………………………………………..150
258. Changing the Drive Belt ……………………………………………………………151
259. Engine Air Filter …………………………………………………………………………152
260. Cleaning the Air Filter Scavenge Pipe ………………………………………..152
261. Changing the Elements ……………………………………………………………152
262. Fuel System …………………………………………………………………………………..153
263. Introduction ……………………………………………………………………………….153
264. Water Separator and Engine Fuel Filter ………………………………………..153
265. Introduction …………………………………………………………………………….153
266. Draining the Water Separator and Engine Fuel Filter ……………………154
267. Changing the Water Separator Pre-Filter ……………………………………155
268. Cleaning Water Separator Pump ……………………………………………….156
269. Changing the Secondary Fuel Filter …………………………………………..157
270. Bleeding the System ………………………………………………………………….158
271. Mechanical Fuel Injection System ……………………………………………..158
272. Hydraulic System ……………………………………………………………………………159
273. Introduction ……………………………………………………………………………….159
274. Releasing the Hydraulic Pressure ………………………………………………..159
275. Hydraulic Tank Filler Cap ……………………………………………………………160
276. Install the Cap …………………………………………………………………………160
277. Remove the Cap ……………………………………………………………………..160
278. Oil and Filter ……………………………………………………………………………..160
279. Checking the Fluid Level ………………………………………………………….160
280. Changing the Filter Element ……………………………………………………..161
281. Changing the Suction Strainer …………………………………………………..162
282. Transmission …………………………………………………………………………………163
283. Gearbox ……………………………………………………………………………………163
284. Checking the Oil Level ……………………………………………………………..163
285. Changing the Oil and Filter ……………………………………………………….164
286. Axles (Two Wheel Steer Ma

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