JCB 403 Loader Operator Manual 9831-0250

JCB 403 Loader Operator Manual 9831-0250 - Image 2

JCB 403 Loader Operator Manual 9831-0250 - Image 3

JCB 403 Loader Operator Manual 9831-0250 - Image 4

JCB 403 Loader Operator Manual 9831-0250 - Image 5

jcb 403 loader operator manual 9831 0250 2

jcb 403 loader operator manual 9831 0250 3

JCB 403 Loader Operator Manual 9831-0250

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-0250
Number of Pages: 200
Size: 21.1MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 403 Loader

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
8. Cross References ………………………………………………………………………………………………………………… 1
9. Location of Manual ………………………………………………………………………………………………………………. 2
10. Safety
11. Safety – Yours and Others …………………………………………………………………………………………………….. 3
12. Safety Warnings …………………………………………………………………………………………………………………… 3
13. General Safety …………………………………………………………………………………………………………………….. 4
14. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
15. About the Product
16. Introduction
17. General ……………………………………………………………………………………………………………………………….. 7
18. Name and Address of the Manufacturer …………………………………………………………………………………. 7
19. Product Compliance ……………………………………………………………………………………………………………… 7
20. Description
21. General ……………………………………………………………………………………………………………………………….. 8
22. Intended Use ……………………………………………………………………………………………………………………….. 8
23. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
24. Optional Equipment and Attachments …………………………………………………………………………………….. 8
25. Danger Zone ……………………………………………………………………………………………………………………….. 8
26. Main Component Locations …………………………………………………………………………………………………… 9
27. Product and Component Identification
28. Machine …………………………………………………………………………………………………………………………….. 10
29. Engine ………………………………………………………………………………………………………………………………. 10
30. Operator Protective Structure ………………………………………………………………………………………………. 11
31. Safety Labels
32. General ……………………………………………………………………………………………………………………………… 13
33. Safety Label Identification ……………………………………………………………………………………………………. 13
34. Operator Station
35. Component Locations …………………………………………………………………………………………………………. 16
36. Interior Switches
37. Ignition Switch ……………………………………………………………………………………………………………………. 18
38. Multi-Purpose Switch ………………………………………………………………………………………………………….. 18
39. Cab Interior Light ……………………………………………………………………………………………………………….. 19
40. Console Switches
41. General ……………………………………………………………………………………………………………………………… 20
42. Hazard Warning Lights ……………………………………………………………………………………………………….. 20
43. Work Lights ……………………………………………………………………………………………………………………….. 20
44. Beacon ……………………………………………………………………………………………………………………………… 20
45. Lift Arm Quickhitch …………………………………………………………………………………………………………….. 21
46. Rear Window Wiper ……………………………………………………………………………………………………………. 21
47. Operation
48. Introduction
49. General ……………………………………………………………………………………………………………………………… 23
50. Operating Safety
51. General ……………………………………………………………………………………………………………………………… 24
52. Worksite Safety ………………………………………………………………………………………………………………….. 26
53. Risk Assessment ……………………………………………………………………………………………………………….. 27
54. Walk-Around Inspection
55. General ……………………………………………………………………………………………………………………………… 29
56. Entering and Leaving the Operator Station
57. General ……………………………………………………………………………………………………………………………… 30
58. Emergency Exit ………………………………………………………………………………………………………………….. 31
59. Doors
60. Operator Door ……………………………………………………………………………………………………………………. 34
61. Battery Isolator
62. General ……………………………………………………………………………………………………………………………… 35
63. Before Starting the Engine
64. General ……………………………………………………………………………………………………………………………… 36
65. Operator Seat
66. General ……………………………………………………………………………………………………………………………… 38
67. Basic Seat …………………………………………………………………………………………………………………………. 38
68. Seat Belt
69. General ……………………………………………………………………………………………………………………………… 40
70. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 40
71. Mirrors
72. General ……………………………………………………………………………………………………………………………… 42
73. Starting the Engine
74. General ……………………………………………………………………………………………………………………………… 44
75. Stopping and Parking
76. General ……………………………………………………………………………………………………………………………… 46
77. Preparing for Travel
78. General ……………………………………………………………………………………………………………………………… 47
79. Preparing for Road Travel …………………………………………………………………………………………………… 47
80. Preparing for Worksite Travel ………………………………………………………………………………………………. 48
81. Beacon ……………………………………………………………………………………………………………………………… 49
82. Safety Equipment
83. Articulation Lock …………………………………………………………………………………………………………………. 50
84. Control Lock ………………………………………………………………………………………………………………………. 51
85. Operator Protective Structure ………………………………………………………………………………………………. 51
86. Drive Controls
87. Steering Wheel ………………………………………………………………………………………………………………….. 53
88. Steering Column ………………………………………………………………………………………………………………… 53
89. Accelerator Pedal ……………………………………………………………………………………………………………….. 53
90. Forward, Neutral and Reverse Switch …………………………………………………………………………………… 54
91. Inching Pedal …………………………………………………………………………………………………………………….. 54
92. Park Brake ………………………………………………………………………………………………………………………… 54
93. Instruments
94. Instrument Panel ………………………………………………………………………………………………………………… 55
95. Getting the Machine Moving
96. General ……………………………………………………………………………………………………………………………… 57
97. Slopes
98. General ……………………………………………………………………………………………………………………………… 58
99. Driving on Slopes ………………………………………………………………………………………………………………. 58
100. Working on Slopes …………………………………………………………………………………………………………….. 59
101. Driving the Machine
102. General ……………………………………………………………………………………………………………………………… 60
103. Operating Levers-Pedals
104. Control Layouts ………………………………………………………………………………………………………………….. 61
105. Lift Arm Controls ………………………………………………………………………………………………………………… 61
106. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 61
107. Lifting and Loading
108. General ……………………………………………………………………………………………………………………………… 64
109. Working with the Lift Arm
110. General ……………………………………………………………………………………………………………………………… 65
111. Fork Ratings ………………………………………………………………………………………………………………………. 65
112. Repositioning the Forks ………………………………………………………………………………………………………. 66
113. Working with Pallets …………………………………………………………………………………………………………… 67
114. Working with Bales …………………………………………………………………………………………………………….. 69
115. Working with Irregular Loads ……………………………………………………………………………………………….. 70
116. Stacking Loads ………………………………………………………………………………………………………………….. 71
117. Filling the Shovel ……………………………………………………………………………………………………………….. 72
118. Loading a Truck …………………………………………………………………………………………………………………. 72
119. Heating, Ventilating and Air-Conditioning (HVAC)
120. Cab Heater Controls …………………………………………………………………………………………………………… 74
121. Power Sockets
122. Auxiliary Power Socket ……………………………………………………………………………………………………….. 75
123. Fire Extinguisher
124. General ……………………………………………………………………………………………………………………………… 76
125. Moving a Disabled Machine
126. General ……………………………………………………………………………………………………………………………… 80
127. Jump-Starting the Engine ……………………………………………………………………………………………………. 80
128. Retrieval ……………………………………………………………………………………………………………………………. 81
129. Recovery Hitch …………………………………………………………………………………………………………………… 82
130. Lift Arm (Emergency Operation) …………………………………………………………………………………………… 83
131. Lifting the Machine
132. General ……………………………………………………………………………………………………………………………… 84
133. Transporting the Machine
134. General ……………………………………………………………………………………………………………………………… 86
135. Operating Environment
136. General ……………………………………………………………………………………………………………………………… 89
137. Operating in Low Temperatures …………………………………………………………………………………………… 89
138. Operating in High Temperatures …………………………………………………………………………………………… 89
139. Refuelling
140. General ……………………………………………………………………………………………………………………………… 91
141. Low Fuel Levels …………………………………………………………………………………………………………………. 91
142. Filling the Tank …………………………………………………………………………………………………………………… 91
143. Attachments
144. Working with Attachments
145. Introduction ………………………………………………………………………………………………………………………… 93
146. Attachments for your Machine ……………………………………………………………………………………………… 93
147. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………… 94
148. Quickhitch
149. Lift Arm Quickhitch Carriage ……………………………………………………………………………………………….. 98
150. Preservation and Storage
151. Cleaning
152. General ……………………………………………………………………………………………………………………………. 103
153. Preparation ………………………………………………………………………………………………………………………. 104
154. Checking For Damage
155. General ……………………………………………………………………………………………………………………………. 105
156. Storage
157. General ……………………………………………………………………………………………………………………………. 106
158. Put into Storage ……………………………………………………………………………………………………………….. 106
159. During Storage …………………………………………………………………………………………………………………. 106
160. Take out of Storage ………………………………………………………………………………………………………….. 107
161. Security
162. General ……………………………………………………………………………………………………………………………. 108
163. LiveLink …………………………………………………………………………………………………………………………… 108
164. Maintenance
165. Introduction
166. General ……………………………………………………………………………………………………………………………. 109
167. Owner-Operator Support ……………………………………………………………………………………………………. 109
168. Service-Maintenance Agreements ………………………………………………………………………………………. 110
169. Obtaining Spare Parts ………………………………………………………………………………………………………. 110
170. Maintenance Safety
171. General ……………………………………………………………………………………………………………………………. 111
172. Fluids and Lubricants ……………………………………………………………………………………………………….. 112
173. Maintenance Schedules
174. General ……………………………………………………………………………………………………………………………. 115
175. How to Use the Maintenance Schedules …………………………………………………………………………….. 115
176. Maintenance Intervals ……………………………………………………………………………………………………….. 115
177. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 116
178. Functional Tests and Final Inspection …………………………………………………………………………………. 118
179. Maintenance Positions
180. General ……………………………………………………………………………………………………………………………. 120
181. Maintenance Position (Lift Arm Lowered) ……………………………………………………………………………. 120
182. Service Points
183. General ……………………………………………………………………………………………………………………………. 121
184. Access Apertures
185. General ……………………………………………………………………………………………………………………………. 124
186. Engine Compartment Cover ………………………………………………………………………………………………. 124
187. Lubrication
188. General ……………………………………………………………………………………………………………………………. 125
189. Preparation ………………………………………………………………………………………………………………………. 125
190. Attachments
191. General …………………………………………………………………………………………………………………………… 126
192. Body and Framework
193. General …………………………………………………………………………………………………………………………… 128
194. Lift Arm
195. General …………………………………………………………………………………………………………………………… 129
196. Operator Station
197. General …………………………………………………………………………………………………………………………… 130
198. Operator Protective Structure …………………………………………………………………………………………….. 130
199. Seat ………………………………………………………………………………………………………………………………… 132
200. Seat Belt …………………………………………………………………………………………………………………………. 132
201. Controls …………………………………………………………………………………………………………………………… 133
202. Engine
203. General …………………………………………………………………………………………………………………………… 134
204. Oil …………………………………………………………………………………………………………………………………… 134
205. Drive Belt ………………………………………………………………………………………………………………………… 136
206. Exhaust …………………………………………………………………………………………………………………………… 136
207. Air Filter
208. General …………………………………………………………………………………………………………………………… 137
209. Outer Element …………………………………………………………………………………………………………………. 137
210. Fuel System
211. General …………………………………………………………………………………………………………………………… 138
212. Fuel Filter ………………………………………………………………………………………………………………………… 139
213. Water Separator ………………………………………………………………………………………………………………. 141
214. Cooling System
215. General …………………………………………………………………………………………………………………………… 142
216. Coolant ……………………………………………………………………………………………………………………………. 142
217. Cooling Pack …………………………………………………………………………………………………………………… 142
218. Wheels
219. General …………………………………………………………………………………………………………………………… 144
220. Tyres
221. General …………………………………………………………………………………………………………………………… 146
222. Hydraulic System
223. General …………………………………………………………………………………………………………………………… 148
224. Services ………………………………………………………………………………………………………………………….. 149
225. Oil …………………………………………………………………………………………………………………………………… 149
226. Cylinders – Rams ……………………………………………………………………………………………………………… 149
227. Electrical System
228. General …………………………………………………………………………………………………………………………… 150
229. Battery …………………………………………………………………………………………………………………………….. 151
230. Battery Isolator ………………………………………………………………………………………………………………… 152
231. Fuses ……………………………………………………………………………………………………………………………… 152
232. Relays …………………………………………………………………………………………………………………………….. 153
233. Miscellaneous
234. Fire Extinguisher ………………………………………………………………………………………………………………. 154
235. Technical Data
236. Static Dimensions
237. Dimensions ………………………………………………………………………………………………………………………. 155
238. Weights …………………………………………………………………………………………………………………………… 156
239. Visibility Diagrams …………………………………………………………………………………………………………….. 158
240. Performance Dimensions
241. Lift Arm Dimensions and Performance ………………………………………………………………………………… 161
242. Driving Performance …………………………………………………………………………………………………………. 164
243. Noise Emissions
244. General ……………………………………………………………………………………………………………………………. 165
245. Noise Data ………………………………………………………………………………………………………………………. 165
246. Vibration Emissions
247. General ……………………………………………………………………………………………………………………………. 166
248. Vibration Data ………………………………………………………………………………………………………………….. 166
249. Fluids, Lubricants and Capacities
250. General ……………………………………………………………………………………………………………………………. 168
251. Fuel ………………………………………………………………………………………………………………………………… 168
252. Coolant ……………………………………………………………………………………………………………………………. 172
253. Torque Values
254. General ……………………………………………………………………………………………………………………………. 174
255. Electrical System
256. General ……………………………………………………………………………………………………………………………. 175
257. Fuses ………………………………………………………………………………………………………………………………. 175
258. Relays …………………………………………………………………………………………………………………………….. 176
259. Engine
260. General ……………………………………………………………………………………………………………………………. 178
261. Wheels and Tyres
262. Tyre Sizes and Pressures …………………………………………………………………………………………………. 179
263. Declaration of Conformity
264. General ……………………………………………………………………………………………………………………………. 180
265. Data

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