JCB 411, 412S, 414S, 416, 416S (Tier 3) Operator Manual 9811-6950

JCB 411, 412S, 414S, 416, 416S (Tier 3) Operator Manual 9811-6950 - Image 2

JCB 411, 412S, 414S, 416, 416S (Tier 3) Operator Manual 9811-6950 - Image 3

JCB 411, 412S, 414S, 416, 416S (Tier 3) Operator Manual 9811-6950 - Image 4

JCB 411, 412S, 414S, 416, 416S (Tier 3) Operator Manual 9811-6950 - Image 5

jcb 411 412s 414s 416 416s tier 3 operator manual 9811 6950 2

jcb 411 412s 414s 416 416s tier 3 operator manual 9811 6950 3

JCB 411, 412S, 414S, 416, 416S (Tier 3) Operator Manual 9811-6950

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-6950
Number of Pages: 236
Size: 16.9MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 411, 412S, 414S, 416, 416S (Tier 3)

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About this Manual ………………………………………………………………………………1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Units of Measurement ……………………………………………………………………1
10. Left Side, Right Side ………………………………………………………………………1
11. Cab-Canopy …………………………………………………………………………………1
12. Cross References ………………………………………………………………………….1
13. Machine Description …………………………………………………………………………..2
14. The JCB Wheeled Loader ………………………………………………………………2
15. Intended Use ………………………………………………………………………………..2
16. Component Location ……………………………………………………………………..2
17. Safety Check List ……………………………………………………………………………….4
18. Safety – Yours and Others ………………………………………………………………4
19. General Safety ……………………………………………………………………………..4
20. Operating Safety …………………………………………………………………………..6
21. Maintenance Safety ……………………………………………………………………….9
22. Safety Labels …………………………………………………………………………………..15
23. Introduction …………………………………………………………………………………15
24. Safety Label Identification …………………………………………………………….16
25. Part Numbers and Descriptions …………………………………………………….18
26. Identifying Your Machine …………………………………………………………………..20
27. Machine Identification Plate ………………………………………………………….20
28. Component Identification Plates …………………………………………………….21
29. Machine Security ……………………………………………………………………………..22
30. Introduction …………………………………………………………………………………22
31. JCB Plantguard …………………………………………………………………………..22
32. Construction Equipment Security And Registration Scheme (CESAR) .22
33. Operation
34. Introduction ……………………………………………………………………………………..23
35. Before Entering the Cab ……………………………………………………………………24
36. Entering and Leaving the Cab ……………………………………………………………25
37. Emergency Exit …………………………………………………………………………..26
38. Glazing Breaker (if fitted) ………………………………………………………………26
39. Doors and Windows …………………………………………………………………………27
40. Opening and Closing the Door ………………………………………………………27
41. Opening and Closing the Door Side Window …………………………………..27
42. Opening and Closing the Right Side Window ………………………………….27
43. Seat Controls …………………………………………………………………………………..28
44. Introduction …………………………………………………………………………………28
45. Suspension Seat (Type 1) …………………………………………………………….28
46. Air Suspension Seat …………………………………………………………………….29
47. Console Arm Rest ……………………………………………………………………….30
48. Seat Belt …………………………………………………………………………………………31
49. Inertia Reel Seat Belt …………………………………………………………………..31
50. Visibility Aids ……………………………………………………………………………………32
51. Mirrors and Adjustment ………………………………………………………………..32
52. Cab Layout ……………………………………………………………………………………..36
53. Component Key …………………………………………………………………………..36
54. Drive Controls, Switches and Instruments ……………………………………………38
55. Drive Controls ……………………………………………………………………………..38
56. Switches …………………………………………………………………………………….45
57. Instrument Panel …………………………………………………………………………51
58. Heater-Air Conditioning Controls ……………………………………………………58
59. Operating Levers ……………………………………………………………………………..59
60. Introduction …………………………………………………………………………………59
61. Control Layouts …………………………………………………………………………..59
62. Multi-Controls Lever …………………………………………………………………….60
63. Servo-Controls Lever …………………………………………………………………..61
64. Lower the Loader Arms in an Emergency ……………………………………….62
65. Safety Equipment …………………………………………………………………………….63
66. Beacon ………………………………………………………………………………………63
67. Control Locks ……………………………………………………………………………..63
68. Fire Extinguisher (if fitted) …………………………………………………………….64
69. Before Starting the Engine …………………………………………………………………65
70. Starting The Engine ………………………………………………………………………….67
71. Preparing the Machine for Travel ……………………………………………………….68
72. Introduction …………………………………………………………………………………68
73. Preparing for Road Travel …………………………………………………………….68
74. Preparing for Site Travel ……………………………………………………………….69
75. Getting the Machine Moving ………………………………………………………………70
76. Operating Practices ……………………………………………………………………..70
77. Operating Procedure ……………………………………………………………………71
78. Stopping and Parking the Machine ……………………………………………………..72
79. Working with the Machine …………………………………………………………………73
80. Operating Practices and Site Safety ………………………………………………73
81. Safety Practices ………………………………………………………………………….73
82. Danger Zone ………………………………………………………………………………74
83. Log Moving-Handling ……………………………………………………………………74
84. Clothing and Safety Equipment ……………………………………………………..74
85. Working with a Shovel ………………………………………………………………….75
86. Working on Slopes ………………………………………………………………………77
87. Machine Adjustments …………………………………………………………………..79
88. Set the Attachment Angle Proximity-Switch …………………………………….80
89. Object Lifting ………………………………………………………………………………81
90. Operating Environment ……………………………………………………………………..83
91. Introduction …………………………………………………………………………………83
92. Operating in Low Temperatures …………………………………………………….83
93. Operating in High Temperatures ……………………………………………………83
94. Operating in Dusty or Sandy Areas ………………………………………………..83
95. Operating in Coastal Regions ……………………………………………………….83
96. Operating on Wet or Soft Ground …………………………………………………..83
97. Cab Filters ………………………………………………………………………………….84
98. Refuelling the Machine ……………………………………………………………………..85
99. Low Fuel Levels ………………………………………………………………………….85
100. Filling the Tank ……………………………………………………………………………85
101. Tow Hitch Option (if fitted) …………………………………………………………………87
102. Introduction …………………………………………………………………………………87
103. Deploy the Tow Hitch ……………………………………………………………………87
104. Connecting the Trailer ………………………………………………………………….88
105. Preparing the Trailer for Towing …………………………………………………….89
106. Disconnecting the Trailer ………………………………………………………………89
107. Stow the Tow Hitch ………………………………………………………………………90
108. Moving a Disabled Machine ………………………………………………………………91
109. Introduction …………………………………………………………………………………91
110. Preparation for Towing …………………………………………………………………91
111. Transporting the Machine ………………………………………………………………….93
112. Articulation Lock ………………………………………………………………………….94
113. Lifting the Machine …………………………………………………………………………..95
114. Storage of the Machine …………………………………………………………………….96
115. Introduction …………………………………………………………………………………96
116. Storage Area ………………………………………………………………………………96
117. Prepare the Machine for Storage …………………………………………………..96
118. Put the Machine into Storage ………………………………………………………..96
119. During Storage ……………………………………………………………………………96
120. Take the Machine Out of Storage …………………………………………………..97
121. Routine Maintenance
122. Service Requirements ………………………………………………………………………99
123. Introduction …………………………………………………………………………………99
124. Owner-Operator Support ………………………………………………………………99
125. Service-Maintenance Agreements …………………………………………………99
126. Initial Service and Inspection (100 Hours) ……………………………………..100
127. Fit for Purpose Tests for Lifting Equipment …………………………………….100
128. Obtaining Replacement Parts ………………………………………………………100
129. Health and Safety …………………………………………………………………………..101
130. Lubricants …………………………………………………………………………………101
131. Battery ……………………………………………………………………………………..103
132. Service Schedules ………………………………………………………………………….105
133. Introduction ……………………………………………………………………………….105
134. How to Use the Service Schedules ………………………………………………105
135. Calendar Equivalents …………………………………………………………………105
136. Pre-start Cold Checks, Service Points and Fluid Levels ………………….106
137. Functional Test and Final Inspection …………………………………………….109
138. Fluids, Lubricants and Capacities …………………………………………………….. 111
139. Specifications …………………………………………………………………………… 111
140. Coolant Mixtures ………………………………………………………………………. 112
141. Anti-Corrosion Additives …………………………………………………………….. 112
142. Fuels ……………………………………………………………………………………….. 113
143. Tools ……………………………………………………………………………………………. 116
144. Toolbox (if fitted) ……………………………………………………………………….. 116
145. Carrying Tools onto the Machine …………………………………………………. 116
146. Prepare the Machine for Maintenance ……………………………………………… 117
147. Introduction ………………………………………………………………………………. 117
148. How to Make the Machine Safe (Loader Arm Lowered) …………………. 118
149. How to Make the Machine Safe (Loader Arm Lifted) ……………………… 118
150. Safety Mechanism …………………………………………………………………….. 119
151. Cleaning the Machine ……………………………………………………………………..121
152. Introduction ……………………………………………………………………………….121
153. Preparing the Machine for Cleaning ……………………………………………..121
154. Cleaning the Machine …………………………………………………………………122
155. Checking for Damage ……………………………………………………………………..123
156. Check the Machine Body and Structure ………………………………………..123
157. Check the Seat and Seat Belt ……………………………………………………..123
158. Check the Tyres ………………………………………………………………………..123
159. Check the Hydraulic Hoses and Fittings ……………………………………….124
160. Checking the ROPS-FOPS Structure ……………………………………………124
161. Greasing ……………………………………………………………………………………….125
162. Introduction ……………………………………………………………………………….125
163. Preparing the Machine for Greasing …………………………………………….125
164. Loader Arm and Shovel ………………………………………………………………126
165. Centre Pivot, Rear Axle Pivots and Steer Rams …………………………….127
166. Quickhitch Locking-Pins ……………………………………………………………..127
167. Driveshafts ……………………………………………………………………………….128
168. Automatic Greasing System (if fitted) ……………………………………………129
169. Access Panels ……………………………………………………………………………….133
170. Rear Grille ………………………………………………………………………………..133
171. Heater Door ………………………………………………………………………………133
172. Engine Covers …………………………………………………………………………..134
173. Heater and Air Conditioning …………………………………………………………….135
174. Cleaning the Air Intake Filter ……………………………………………………….135
175. Cleaning the Re-Circulation Filter (if fitted) ……………………………………136
176. Brakes ………………………………………………………………………………………….137
177. Park Brake ………………………………………………………………………………..137
178. Service Brake ……………………………………………………………………………139
179. Electrical System ……………………………………………………………………………140
180. Battery ……………………………………………………………………………………..140
181. Battery Isolator Switch ………………………………………………………………..141
182. Jump Starting The Engine …………………………………………………………..142
183. Fuses ……………………………………………………………………………………….143
184. Primary Fuses …………………………………………………………………………..145
185. Relays ……………………………………………………………………………………..148
186. 24 – 12V Power Distribution Board (412S and 416) ………………………..150
187. Engine (411, 412S, 416) ………………………………………………………………….151
188. Oil and Filter ……………………………………………………………………………..151
189. Cooling System …………………………………………………………………………153
190. Crankcase Ventilation …………………………………………………………………155
191. Front End Accessory Drive Belt …………………………………………………..156
192. Air Filter ……………………………………………………………………………………158
193. Engine (414S, 416S) ………………………………………………………………………160
194. Checking the Oil Level ……………………………………………………………….160
195. Cooling System …………………………………………………………………………163
196. Drive Belt ………………………………………………………………………………….165
197. Air Filter ……………………………………………………………………………………166
198. Fuel System (411, 412S, 416) ………………………………………………………….168
199. Water Separator and Engine Fuel Filter ………………………………………..168
200. Bleeding the System ………………………………………………………………….174
201. Fuel System (414S, 416S) ………………………………………………………………177
202. Fuel Filter …………………………………………………………………………………177
203. Bleeding the System ………………………………………………………………….180
204. Hydraulic System ……………………………………………………………………………181
205. Introduction ……………………………………………………………………………….181
206. Release the Hydraulic Pressure …………………………………………………..182
207. Oil and Filter ……………………………………………………………………………..183
208. Transmission …………………………………………………………………………………185
209. Gearbox ……………………………………………………………………………………185
210. Axles ………………………………………………………………………………………..187
211. Tyres and Wheels …………………………………………………………………………..191
212. Tyre Inflation ……………………………………………………………………………..191
213. Checking the Wheel Nut Torques …………………………………………………192
214. Windscreen Washers ……………………………………………………………………..193
215. Fire Extinguisher (if fitted) ………………………………………………………………..194
216. Checking the Fire Extinguisher ……………………………………………………194
217. Specifications
218. Static Dimensions …………………………………………………………………………..195
219. Turning Circles ………………………………………………………………………….195
220. All Models …………………………………………………………………………………196
221. Performance Dimensions ………………………………………………………………..198
222. Introduction ……………………………………………………………………………….198
223. Changes to Performance and Dimensions …………………………………….198
224. 411 …………………………………………………………………………………………..198
225. 412S ………………………………………………………………………………………..199
226. 414S ………………………………………………………………………………………..199
227. 416 ………………………………………………………………………………………….200
228. 416S ………………………………………………………………………………………..200
229. Tyre Sizes and Pressures ………………………………………………………………..201
230. Introduction ……………………………………………………………………………….201
231. Specifications ……………………………………………………………………………201
232. Maximum Travel Speeds …………………………………………………………………203
233. Trailer Towing ………………………………………………………………………………..205
234. Maximum Gross Trailer Weight ……………………………………………………205
235. Trailer Braking Systems ……………………………………………………………..205
236. Noise Data …………………………………………………………………………………….206
237. Introduction ……………………………………………………………………………….206
238. All Machines ……………………………………………………………………………..206
239. Vibration Data ………………………………………………………………………………..207
240. Introduction ……………………………………………………………………………….207
241. All Models …………………………………………………………………………………208
242. Optional Attachments
243. Introduction ……………………………………………………………………………………209
244. Attachments for your Machine ………………………………………………………….210
245. Quick Release Couplings ……………………………………………………………….. 211
246. Connecting and Disconnecting ……………………………………………………. 211
247. Quickhitch Control ………………………………………………………………………….213
248. Introduction ……………………………………………………………………………….213
249. Disengage the Attachments ………………………………………………………..214
250. Engage the Attachments …………………………………………………………….216
251. Warranty Information
252. Machine Service Record Sheet ………………………………………………………..219
253. Registration Information ………………………………………………………………….221
254. European Community Standards
255. EC Declaration of Conformity …………………………………………………………..223
256. Introduction ……………………………………………………………………………….223
257. Explanation of the EC Declaration of Conformity ……………………………225

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