JCB 412S, 414S Operator Handbook 9801-8340

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JCB 412S, 414S Operator Handbook 9801-8340 - Image 5

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JCB 412S, 414S Operator Handbook 9801-8340

$20.00

Type Of Manual: Operator Handbook
ManualID: 9801-8340
Number of Pages: 99
Size: 17.9MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 412S, 414S

1. INTRODUCTION
2. About this Handbook
3. Machine Models and Serial Number ………………. 1
4. Using this Handbook . ………………………………….. 1
5. Units of Measurement ………………………………….. 1
6. Page Numbering …………………………………………. 1
7. Left Side, Right Side . …………………………………… 1
8. Using the Machine ………………………………………. 1
9. Warranty …………………………………………………….. 1
10. Page Cross Reference …………………………………… 1
11. The JCB Wheeled Loader
12. Machine Description . ………………………………….. 2
13. Safety First – Yours and Other People's . …….. 3
14. Safety Check List
15. General Safety ……………………………………………. 3
16. Operating Safety …………………………………………. 4
17. Maintenance Safety …………………………………….. 5
18. Safety Decals …………………………………………….. 7
19. Identifying Your Machine
20. Machine Identification Plate ………………………….. 8
21. Unit Identification ………………………………………… 8
22. OPERATION
23. Introduction ………………………………………………. 21
24. Before Entering the Cab …………………………….. 21
25. Entering-Leaving the Cab …………………………….. 22
26. Door and Windows
27. Opening and Closing the Door ………………………. 23
28. Opening and Closing the Side Windows ………….. 23
29. Emergency Exit …………………………………………….. 23
30. Seat Adjustment ………………………………………… 24
31. Seat Belt
32. Fastening the Seat Belt ………………………………… 25
33. Releasing the Seat Belt ………………………………… 25
34. Checking Seat Belt Operation . ……………………… 25
35. Cab Layout ……………………………………………….. 26
36. Controls, Switches and Instruments
37. Controls . ……………………………………………………. 27
38. Switches ……………………………………………………… 30
39. Steering Wheel Tilt Adjustment ………………………… 33
40. Cab Interior Light …………………………………………… 33
41. Trailer Indicator Light ……………………………………… 33
42. Battery Isolator Switch ……………………………………. 34
43. Loader Control Lock ……………………………………. 34
44. Display Panel
45. Ignition On …………………………………………………….. 35
46. Pre-Start Mode ……………………………………………… 35
47. Setting Up …………………………………………………….. 35
48. Start Inhibit ……………………………………………………. 35
49. Warning Lights ………………………………………………. 36
50. Automatic Engine Shut Down ………………………….. 37
51. Segmented Displays ………………………………………. 37
52. Master Warning Light …………………………………….. 37
53. Indications (Engine Off) …………………………………… 38
54. Indications (Engine Running) …………………………… 38
55. Using the Warning Light Test Button ……………. 38
56. Heater-Air Conditioning Controls …………………. 39
57. Loader Controls
58. Standard Shovel …………………………………………. 40
59. Auxiliary Attachments . …………………………………. 40
60. Adjusting the Loader Arm Preset Height ………… 41
61. Testing the Loader Arm Preset Height ……………. 41
62. Adjusting the Shovel Preset Angle …………………… 41
63. Testing the Shovel Preset Angle ……………………… 41
64. Before Starting the Engine …………………………. 42
65. Starting the Engine ……………………………………. 44
66. Jump-Starting the Engine . …………………………. 45
67. Travelling Position
68. On Site ……………………………………………………… 47
69. On Public Roads …………………………………………. 47
70. Automatic Carry Control System – ACCS (If fitted).. 47
71. Getting the Machine Moving
72. Operating Hints …………………………………………… 48
73. Stopping and Parking the Machine …………….. 49
74. Testing the Parking Brake ………………………….. 50
75. Using the Attachments and Site Safety . ……… 51
76. Operating in Low Temperatures …………………. 53
77. Operating in High Temperatures ………………… 53
78. Rear Lights ……………………………………………….. 53
79. Moving a Disabled Machine ………………………. 54
80. Transporting the Machine ……………………………. 55
81. Lifting the Machine ……………………………………… 56
82. Fire Extinguisher …………………………………………. 57
83. Tow Hitch
84. Operation …………………………………………………… 57-58
85. Folding-Unfolding the Tow Hitch …………………….. 58
86. Height Restriction System …………………………… 59
87. MAINTENANCE
88. Lubricants – Health and Safety
89. Hygiene ……………………………………………………… 71
90. Storage ……………………………………………………… 71
91. Waste Disposal …………………………………………… 71
92. Handling …………………………………………………….. 71
93. First Aid – Oil ………………………………………………. 71
94. Spillage ……………………………………………………… 71
95. Fires ………………………………………………………….. 71
96. Service Requirements
97. Introduction …………………………………………………. 72
98. Maintenance ………………………………………………… 72
99. Owner-Operator Support ……………………………….. 72
100. Service-Maintenance Agreements …………………… 72
101. General Safety …………………………………………….. 73
102. Service Schedules ……………………………………….. 73
103. Articulation Lock
104. Installing and Removing the Articulation Lock ….. 75
105. Loader Arm Safety Strut
106. Installing and Removing the Safety Strut ………….. 76
107. ROPS-FOPS Structure
108. Checking the ROPS-FOPS Structure …………….. 77
109. Engine Covers
110. Opening and Closing the Engine Covers …………. 78
111. Rear Grille
112. Opening and Closing the Rear Grille ……………….. 78
113. Greasing
114. Shovel Pivot Points ……………………………………… 79
115. Loader Arm Pivot Points ………………………………. 79
116. Centre Pivot and Steering Ram . ……………………. 80
117. Quickhitch Locking Pins …………………………………. 80
118. Propshafts ……………………………………………………. 81
119. Cab Door Hinges …………………………………………… 81
120. Checking for Damage ………………………………… 82
121. Cleaning the Machine ………………………………… 82
122. Seat Belt
123. Checking Seat Belt Security and Condition …….. 83
124. Brakes
125. Adjusting the Parking Brake …………………………… 83
126. Cab Heater-Filter
127. Cleaning the Intake Filter ……………………………….. 84
128. Cleaning the Recirculation Filter ……………………… 84
129. Engine Air Filter
130. Changing the Elements …………………………………. 85
131. Engine Oil and Filter
132. Checking the Oil Level …………………………………. 86
133. Changing the Oil and Filter …………………………… 87
134. Engine Cooling System
135. Checking the Coolant Level ………………………….. 88
136. Coolant Mixtures …………………………………………. 88
137. Changing the Coolant ………………………………….. 89
138. Engine Fan Belt
139. Adjusting the Fan Belt ………………………………….. 90
140. Adjusting the Compressor Belt ……………………… 91
141. Fuel System
142. Types of Fuel . …………………………………………….. 92
143. Fuel Standards ……………………………………………. 92
144. Low Temperature Fuels . ………………………………. 92
145. Filling the Tank ……………………………………………. 92
146. Draining the Fuel Filter . ………………………………….. 93
147. Changing the Fuel Filter Element ……………………. 93
148. Draining the Sedimenter Bowl ………………………… 94
149. Cleaning the Sedimenter Bowl ……………………….. 94
150. Bleeding the Fuel System ………………………………. 95
151. Transmission
152. Checking the Oil Level …………………………………… 96
153. Changing the Oil & Filter (412S) ………………………… 97
154. Changing the Oil & Filter (414S) ………………………… 98
155. Front and Rear Axles
156. Checking the Oil Level …………………………………… 99
157. Changing the Oil …………………………………………… 99
158. Hydraulic System ……………………………………………
159. Checking the Fluid Level ………………………………. 100
160. Changing the Filter Element ……………………………. 101
161. Changing the Servo Filter Element …………………… 102
162. Battery
163. Warning Symbols …………………………………………… 103
164. First Aid ………………………………………………………. 104
165. Checking Electrolyte Level ………………………………. 104
166. Electrical System
167. Fuses & Relays ……………………………………………. 105
168. Bulbs …………………………………………………………. 106
169. Windscreen Washer …………………………………… 106
170. Tyres and Wheels
171. Inflating the Tyres ………………………………………… 107
172. Checking the Wheel Nut Torques ………………….. 107
173. Fluids, Capacities and Lubricants ………………… 108
174. Fire Extinguisher
175. Checking the Fire Extinguisher ……………………….. 109
176. Obtaining Replacement Parts …………………….. 109
177. OPTIONAL ATTACHMENTS
178. Introduction ………………………………………………. 131
179. Quick Release Couplings
180. Quick release Couplings – Do’s and Don’ts ………. 132
181. Connecting Quick release Couplings ………………. 132
182. Disconnecting Quick release Couplings …………… 132
183. Quick Hitch Control
184. Disengaging the Shovel-Attachment ……………….. 133
185. Engaging the Shovel-Attachment ……………………. 134
186. Power Diverter ……………………………………………… 135
187. Hydraulic Circuit Changeover Switch ………………. 135
188. SPECIFICATION
189. Tyre Pressures ……………………………………………. 151
190. Lifting (Craning) Regulations and Safe Working Loads
191. Lifting Regulations ………………………………………… 151
192. Safe Working Loads ………………………………………. 151
193. Loader Unit ………………………………………………….. 151
194. Working Capacity ………………………………………… 152
195. Static Dimensions ……………………………………….. 153
196. Noise and Vibration Data …………………………… 154
197. SERVICE RECORD SHEET …………… At back of book
198. WARRANTY ………………………………… At back of book

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