JCB 418S Operator Manual 9821-9150 - Image 2

JCB 418S Operator Manual 9821-9150 - Image 3

JCB 418S Operator Manual 9821-9150 - Image 4

JCB 418S Operator Manual 9821-9150 - Image 5

JCB 418S Operator Manual 9821-9150

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-9150
Number of Pages: 240
Size: 20.8MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 418S

1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
8. Cross References ………………………………………………………………………………………………………………… 2
9. Safety
10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
11. Safety Warnings …………………………………………………………………………………………………………………… 3
12. General Safety …………………………………………………………………………………………………………………….. 4
13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
14. About the Product
15. Introduction
16. General ……………………………………………………………………………………………………………………………….. 7
17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
18. Product Compliance ……………………………………………………………………………………………………………… 7
19. Description
20. General ……………………………………………………………………………………………………………………………….. 8
21. Intended Use ……………………………………………………………………………………………………………………….. 8
22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
23. Optional Equipment and Attachments …………………………………………………………………………………….. 8
24. Danger Zone ……………………………………………………………………………………………………………………….. 8
25. Main Component Locations …………………………………………………………………………………………………… 9
26. Product and Component Identification
27. Machine …………………………………………………………………………………………………………………………….. 11
28. Engine ………………………………………………………………………………………………………………………………. 11
29. Operator Protective Structure ………………………………………………………………………………………………. 12
30. Safety Labels
31. General ……………………………………………………………………………………………………………………………… 14
32. Safety Label Identification ……………………………………………………………………………………………………. 15
33. Operator Station
34. Component Locations …………………………………………………………………………………………………………. 17
35. Console Switches
36. General ……………………………………………………………………………………………………………………………… 19
37. Road Lights ……………………………………………………………………………………………………………………….. 19
38. Rear Fog Lights …………………………………………………………………………………………………………………. 19
39. Hazard Warning Lights ……………………………………………………………………………………………………….. 19
40. Work Lights ……………………………………………………………………………………………………………………….. 20
41. Transmission Mode …………………………………………………………………………………………………………….. 20
42. Smooth Ride System (SRS) ………………………………………………………………………………………………… 20
43. Beacon ……………………………………………………………………………………………………………………………… 20
44. Seat Heater ……………………………………………………………………………………………………………………….. 20
45. Heated Mirrors …………………………………………………………………………………………………………………… 20
46. Lift Arm Quickhitch …………………………………………………………………………………………………………….. 20
47. Controls Isolation ……………………………………………………………………………………………………………….. 21
48. Up-Down Divert ………………………………………………………………………………………………………………….. 21
49. Rotate ……………………………………………………………………………………………………………………………….. 21
50. Rear Window Wiper ……………………………………………………………………………………………………………. 21
51. Auxiliary Hydraulic Circuit ……………………………………………………………………………………………………. 21
52. Secondary Steer Pump System …………………………………………………………………………………………… 21
53. Constant Flow ……………………………………………………………………………………………………………………. 22
54. ECO Mode ………………………………………………………………………………………………………………………… 22
55. Lock Up Converter ……………………………………………………………………………………………………………… 22
56. Detent ……………………………………………………………………………………………………………………………….. 22
57. Interior Switches
58. Ignition Switch ……………………………………………………………………………………………………………………. 23
59. Multi-Purpose Switch ………………………………………………………………………………………………………….. 23
60. Cab Interior Light ……………………………………………………………………………………………………………….. 24
61. Operation
62. Introduction
63. General ……………………………………………………………………………………………………………………………… 27
64. Operating Safety
65. General ……………………………………………………………………………………………………………………………… 28
66. Worksite Safety ………………………………………………………………………………………………………………….. 30
67. Risk Assessment ……………………………………………………………………………………………………………….. 31
68. Walk-Around Inspection
69. General ……………………………………………………………………………………………………………………………… 33
70. Entering and Leaving the Operator Station
71. General ……………………………………………………………………………………………………………………………… 34
72. Emergency Exit ………………………………………………………………………………………………………………….. 34
73. Doors
74. Operator Door ……………………………………………………………………………………………………………………. 37
75. Windows
76. Side Window ……………………………………………………………………………………………………………………… 38
77. Before Starting the Engine
78. General ……………………………………………………………………………………………………………………………… 40
79. Operator Seat
80. General ……………………………………………………………………………………………………………………………… 42
81. Basic Seat …………………………………………………………………………………………………………………………. 42
82. Suspension Seat ………………………………………………………………………………………………………………… 43
83. Armrest ……………………………………………………………………………………………………………………………… 47
84. Seat Belt
85. General ……………………………………………………………………………………………………………………………… 49
86. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 49
87. Mirrors
88. General ……………………………………………………………………………………………………………………………… 51
89. Starting the Engine
90. General ……………………………………………………………………………………………………………………………… 55
91. Stopping and Parking
92. General ……………………………………………………………………………………………………………………………… 56
93. Preparing for Travel
94. General ……………………………………………………………………………………………………………………………… 57
95. Preparing for Road Travel …………………………………………………………………………………………………… 57
96. Preparing for Worksite Travel ………………………………………………………………………………………………. 58
97. Smooth Ride System (SRS) ………………………………………………………………………………………………… 59
98. Beacon ……………………………………………………………………………………………………………………………… 60
99. Locks
100. Articulation Lock …………………………………………………………………………………………………………………. 61
101. Control Lock ………………………………………………………………………………………………………………………. 62
102. Drive Controls
103. General ……………………………………………………………………………………………………………………………… 63
104. Steering Wheel ………………………………………………………………………………………………………………….. 64
105. Steering Column ………………………………………………………………………………………………………………… 64
106. Accelerator Pedal ……………………………………………………………………………………………………………….. 65
107. Forward, Neutral and Reverse Switch …………………………………………………………………………………… 65
108. Service Brake Pedal …………………………………………………………………………………………………………… 67
109. Park Brake ………………………………………………………………………………………………………………………… 67
110. Transmission Kickdown Switch …………………………………………………………………………………………….. 67
111. Transmission Dump Switch …………………………………………………………………………………………………. 68
112. Transmission Mode …………………………………………………………………………………………………………….. 69
113. Instruments
114. Instrument Panel ………………………………………………………………………………………………………………… 71
115. Getting the Machine Moving
116. General ……………………………………………………………………………………………………………………………… 81
117. Driving the Machine
118. Towing Other Equipment …………………………………………………………………………………………………….. 82
119. Operating Levers-Pedals
120. General ……………………………………………………………………………………………………………………………… 83
121. Control Layouts ………………………………………………………………………………………………………………….. 83
122. Lift Arm Controls ………………………………………………………………………………………………………………… 83
123. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 87
124. Lifting and Loading
125. General ……………………………………………………………………………………………………………………………… 90
126. Working with the Lift Arm
127. General ……………………………………………………………………………………………………………………………… 91
128. Filling the Shovel ……………………………………………………………………………………………………………….. 92
129. Loading a Truck …………………………………………………………………………………………………………………. 92
130. Adjusting the Lift Arm …………………………………………………………………………………………………………. 93
131. Slopes
132. General ……………………………………………………………………………………………………………………………… 96
133. Driving on Slopes ………………………………………………………………………………………………………………. 96
134. Working on Slopes …………………………………………………………………………………………………………….. 97
135. Heating, Ventilating and Air-Conditioning (HVAC)
136. General ……………………………………………………………………………………………………………………………… 98
137. Air-Conditioning Controls …………………………………………………………………………………………………….. 98
138. Cab Heater Controls …………………………………………………………………………………………………………. 100
139. Power Sockets
140. Auxiliary Power Socket ……………………………………………………………………………………………………… 102
141. Battery Isolator
142. General ……………………………………………………………………………………………………………………………. 103
143. Fire Extinguisher
144. General ……………………………………………………………………………………………………………………………. 104
145. Moving a Disabled Machine
146. General ……………………………………………………………………………………………………………………………. 105
147. Getting the Machine Unstuck …………………………………………………………………………………………….. 105
148. Jump-Starting the Engine ………………………………………………………………………………………………….. 105
149. Retrieval ………………………………………………………………………………………………………………………….. 106
150. Recovery Hitch …………………………………………………………………………………………………………………. 109
151. Loader Arm (Emergency Operation) …………………………………………………………………………………… 110
152. Lifting the Machine
153. General ……………………………………………………………………………………………………………………………. 111
154. Transporting the Machine
155. General ……………………………………………………………………………………………………………………………. 113
156. Operating Environment
157. General ……………………………………………………………………………………………………………………………. 115
158. Operating in Low Temperatures …………………………………………………………………………………………. 115
159. Operating in High Temperatures …………………………………………………………………………………………. 116
160. Cab Filters ……………………………………………………………………………………………………………………….. 116
161. Refuelling
162. General ……………………………………………………………………………………………………………………………. 117
163. Low Fuel Levels ……………………………………………………………………………………………………………….. 117
164. Filling the Tank …………………………………………………………………………………………………………………. 117
165. Attachments
166. Working with Attachments
167. Introduction ………………………………………………………………………………………………………………………. 119
168. Attachments for your Machine ……………………………………………………………………………………………. 119
169. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 120
170. Quickhitch
171. General ……………………………………………………………………………………………………………………………. 124
172. Lift Arm Quickhitch Carriage ……………………………………………………………………………………………… 124
173. Tow Hitches
174. Hydraulic Tow Hitch ………………………………………………………………………………………………………….. 129
175. Work Platforms
176. General ……………………………………………………………………………………………………………………………. 134
177. Preservation and Storage
178. Cleaning
179. General ……………………………………………………………………………………………………………………………. 135
180. Preparation ………………………………………………………………………………………………………………………. 135
181. Checking For Damage
182. General ……………………………………………………………………………………………………………………………. 137
183. Storage
184. General ……………………………………………………………………………………………………………………………. 138
185. Put into Storage ……………………………………………………………………………………………………………….. 138
186. During Storage …………………………………………………………………………………………………………………. 138
187. Take out of Storage ………………………………………………………………………………………………………….. 139
188. Security
189. General ……………………………………………………………………………………………………………………………. 140
190. JCB Plantguard ………………………………………………………………………………………………………………… 140
191. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 140
192. LiveLink …………………………………………………………………………………………………………………………… 140
193. Maintenance
194. Introduction
195. General ……………………………………………………………………………………………………………………………. 141
196. Owner-Operator Support ……………………………………………………………………………………………………. 141
197. Service-Maintenance Agreements ………………………………………………………………………………………. 141
198. Initial Service and Inspection ……………………………………………………………………………………………… 142
199. Obtaining Spare Parts ………………………………………………………………………………………………………. 142
200. Maintenance Safety
201. General ……………………………………………………………………………………………………………………………. 143
202. Fluids and Lubricants ……………………………………………………………………………………………………….. 144
203. Maintenance Schedules
204. General ……………………………………………………………………………………………………………………………. 148
205. How to Use the Maintenance Schedules …………………………………………………………………………….. 148
206. Maintenance Intervals ……………………………………………………………………………………………………….. 148
207. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 149
208. Functional Tests and Final Inspection …………………………………………………………………………………. 151
209. Maintenance Positions
210. General ……………………………………………………………………………………………………………………………. 153
211. Maintenance Position (Lift Arm Lowered) ……………………………………………………………………………. 153
212. Maintenance Position (Lift Arm Raised) ………………………………………………………………………………. 154
213. Service Points
214. General ……………………………………………………………………………………………………………………………. 156
215. Access Apertures
216. General ……………………………………………………………………………………………………………………………. 160
217. Battery Cover …………………………………………………………………………………………………………………… 160
218. Engine Compartment Cover ………………………………………………………………………………………………. 160
219. Cab Heater Door ……………………………………………………………………………………………………………… 161
220. Tools
221. General ……………………………………………………………………………………………………………………………. 163
222. Toolbox ……………………………………………………………………………………………………………………………. 163
223. Lubrication
224. General ……………………………………………………………………………………………………………………………. 164
225. Preparation ………………………………………………………………………………………………………………………. 164
226. Automatic Greasing System ………………………………………………………………………………………………. 164
227. Attachments
228. General …………………………………………………………………………………………………………………………… 166
229. Body and Framework
230. General …………………………………………………………………………………………………………………………… 167
231. Operator Station
232. General …………………………………………………………………………………………………………………………… 168
233. Operator Protective Structure …………………………………………………………………………………………….. 168
234. Seat ………………………………………………………………………………………………………………………………… 168
235. Seat Belt …………………………………………………………………………………………………………………………. 168
236. Controls …………………………………………………………………………………………………………………………… 169
237. Heating, Ventilating and Air-Conditioning (HVAC)
238. Air-Conditioning ……………………………………………………………………………………………………………….. 170
239. Heater …………………………………………………………………………………………………………………………….. 170
240. Engine
241. General …………………………………………………………………………………………………………………………… 172
242. Oil …………………………………………………………………………………………………………………………………… 172
243. Drive Belt ………………………………………………………………………………………………………………………… 174
244. Crankcase Ventilation ……………………………………………………………………………………………………….. 174
245. Exhaust …………………………………………………………………………………………………………………………… 175
246. Air Filter
247. General …………………………………………………………………………………………………………………………… 176
248. Pre-Cleaner ……………………………………………………………………………………………………………………… 176
249. Fuel System
250. General …………………………………………………………………………………………………………………………… 177
251. Fuel Filter ………………………………………………………………………………………………………………………… 177
252. Water Separator ………………………………………………………………………………………………………………. 179
253. Cooling System
254. General …………………………………………………………………………………………………………………………… 180
255. Coolant ……………………………………………………………………………………………………………………………. 180
256. Cooling Pack ……………………………………………………………..

Rate this product