JCB 419S Loader Operator Manual 9831-2000

JCB 419S Loader Operator Manual 9831-2000 - Image 2

JCB 419S Loader Operator Manual 9831-2000 - Image 3

JCB 419S Loader Operator Manual 9831-2000 - Image 4

JCB 419S Loader Operator Manual 9831-2000 - Image 5

jcb 419s loader operator manual 9831 2000 2

jcb 419s loader operator manual 9831 2000 3

JCB 419S Loader Operator Manual 9831-2000

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-2000
Number of Pages: 268
Size: 29.3MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 419S Loader

1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
8. Cross References ………………………………………………………………………………………………………………… 2
9. Location of Manual ………………………………………………………………………………………………………………. 2
10. Safety
11. Safety – Yours and Others …………………………………………………………………………………………………….. 3
12. Safety Warnings …………………………………………………………………………………………………………………… 3
13. General Safety …………………………………………………………………………………………………………………….. 4
14. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
15. About the Product
16. Introduction
17. General ……………………………………………………………………………………………………………………………….. 7
18. Name and Address of the Manufacturer …………………………………………………………………………………. 7
19. Product Compliance ……………………………………………………………………………………………………………… 7
20. Description
21. General ……………………………………………………………………………………………………………………………….. 8
22. Intended Use ……………………………………………………………………………………………………………………….. 8
23. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
24. Optional Equipment and Attachments …………………………………………………………………………………….. 8
25. Danger Zone ……………………………………………………………………………………………………………………….. 8
26. Main Component Locations …………………………………………………………………………………………………… 8
27. Product and Component Identification
28. Machine …………………………………………………………………………………………………………………………….. 10
29. Engine ………………………………………………………………………………………………………………………………. 10
30. Operator Protective Structure ………………………………………………………………………………………………. 11
31. Safety Labels
32. General ……………………………………………………………………………………………………………………………… 13
33. Safety Label Identification ……………………………………………………………………………………………………. 13
34. Operator Station
35. Component Locations …………………………………………………………………………………………………………. 16
36. Interior Switches
37. Ignition Switch ……………………………………………………………………………………………………………………. 17
38. Multi-Purpose Switch ………………………………………………………………………………………………………….. 17
39. Cab Interior Light ……………………………………………………………………………………………………………….. 18
40. Console Switches
41. General ……………………………………………………………………………………………………………………………… 20
42. Operation
43. Introduction
44. General ……………………………………………………………………………………………………………………………… 23
45. Operating Safety
46. General ……………………………………………………………………………………………………………………………… 24
47. Worksite Safety ………………………………………………………………………………………………………………….. 26
48. Risk Assessment ……………………………………………………………………………………………………………….. 27
49. Walk-Around Inspection
50. General ……………………………………………………………………………………………………………………………… 29
51. Entering and Leaving the Operator Station
52. General ……………………………………………………………………………………………………………………………… 30
53. Emergency Exit ………………………………………………………………………………………………………………….. 30
54. Doors
55. Operator Door ……………………………………………………………………………………………………………………. 32
56. Windows
57. Side Window ……………………………………………………………………………………………………………………… 33
58. Battery Isolator
59. General ……………………………………………………………………………………………………………………………… 34
60. Before Starting the Engine
61. General ……………………………………………………………………………………………………………………………… 35
62. Operator Seat
63. General ……………………………………………………………………………………………………………………………… 37
64. Armrest ……………………………………………………………………………………………………………………………… 40
65. Seat Belt
66. General ……………………………………………………………………………………………………………………………… 42
67. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 42
68. Mirrors
69. General ……………………………………………………………………………………………………………………………… 44
70. Visual Aids
71. Exterior View System ………………………………………………………………………………………………………….. 48
72. Starting the Engine
73. General ……………………………………………………………………………………………………………………………… 49
74. Stopping and Parking
75. General ……………………………………………………………………………………………………………………………… 51
76. Preparing for Travel
77. General ……………………………………………………………………………………………………………………………… 52
78. Preparing for Road Travel …………………………………………………………………………………………………… 52
79. Preparing for Worksite Travel ………………………………………………………………………………………………. 54
80. Smooth Ride System (SRS) ………………………………………………………………………………………………… 55
81. Beacon ……………………………………………………………………………………………………………………………… 56
82. Safety Equipment
83. Articulation Lock …………………………………………………………………………………………………………………. 57
84. Control Lock ………………………………………………………………………………………………………………………. 58
85. Drive Controls
86. General ……………………………………………………………………………………………………………………………… 59
87. Steering Wheel ………………………………………………………………………………………………………………….. 60
88. Steering Column ………………………………………………………………………………………………………………… 61
89. Accelerator Pedal ……………………………………………………………………………………………………………….. 61
90. Forward, Neutral and Reverse Switch …………………………………………………………………………………… 61
91. Service Brake Pedal …………………………………………………………………………………………………………… 63
92. Park Brake ………………………………………………………………………………………………………………………… 63
93. Transmission Kickdown Switch …………………………………………………………………………………………….. 64
94. Transmission Dump Switch …………………………………………………………………………………………………. 64
95. Transmission Mode …………………………………………………………………………………………………………….. 65
96. Instruments
97. Instrument Panel ………………………………………………………………………………………………………………… 68
98. Getting the Machine Moving
99. General ……………………………………………………………………………………………………………………………… 80
100. Slopes
101. General ……………………………………………………………………………………………………………………………… 81
102. Driving on Slopes ………………………………………………………………………………………………………………. 81
103. Working on Slopes …………………………………………………………………………………………………………….. 82
104. Driving the Machine
105. Towing Other Equipment …………………………………………………………………………………………………….. 83
106. Operating Levers-Pedals
107. General ……………………………………………………………………………………………………………………………… 84
108. Control Layouts ………………………………………………………………………………………………………………….. 84
109. Lift Arm Controls ………………………………………………………………………………………………………………… 84
110. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 86
111. Lifting and Loading
112. General ……………………………………………………………………………………………………………………………… 88
113. Working with the Lift Arm
114. General ……………………………………………………………………………………………………………………………… 89
115. Filling the Shovel ……………………………………………………………………………………………………………….. 90
116. Loading a Truck …………………………………………………………………………………………………………………. 90
117. Adjusting the Lift Arm …………………………………………………………………………………………………………. 91
118. Heating, Ventilating and Air-Conditioning (HVAC)
119. General ……………………………………………………………………………………………………………………………… 94
120. Air-Conditioning Controls …………………………………………………………………………………………………….. 94
121. Power Sockets
122. Auxiliary Power Socket ……………………………………………………………………………………………………….. 96
123. Fire Extinguisher
124. General ……………………………………………………………………………………………………………………………… 97
125. Moving a Disabled Machine
126. General ……………………………………………………………………………………………………………………………… 98
127. Getting the Machine Unstuck ………………………………………………………………………………………………. 98
128. Jump-Starting the Engine ……………………………………………………………………………………………………. 98
129. Retrieval ……………………………………………………………………………………………………………………………. 99
130. Recovery Hitch …………………………………………………………………………………………………………………. 101
131. Loader Arm (Emergency Operation) …………………………………………………………………………………… 102
132. Lifting the Machine
133. General ……………………………………………………………………………………………………………………………. 103
134. Transporting the Machine
135. General ……………………………………………………………………………………………………………………………. 105
136. Operating Environment
137. General ……………………………………………………………………………………………………………………………. 107
138. Operating in Low Temperatures …………………………………………………………………………………………. 107
139. Operating in High Temperatures …………………………………………………………………………………………. 108
140. Cab Filters ……………………………………………………………………………………………………………………….. 108
141. Refuelling
142. General ……………………………………………………………………………………………………………………………. 109
143. Low Fuel Levels ……………………………………………………………………………………………………………….. 109
144. Filling the Tank …………………………………………………………………………………………………………………. 109
145. Attachments
146. Working with Attachments
147. Introduction ………………………………………………………………………………………………………………………. 113
148. Attachments for your Machine ……………………………………………………………………………………………. 113
149. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 114
150. Quickhitch
151. General ……………………………………………………………………………………………………………………………. 118
152. Lift Arm Quickhitch Carriage ……………………………………………………………………………………………… 118
153. Tow Hitches
154. Standard Hitch …………………………………………………………………………………………………………………. 124
155. Hydraulic Tow Hitch ………………………………………………………………………………………………………….. 124
156. Rockinger Hitch ………………………………………………………………………………………………………………… 130
157. Mechanical Tow Hitch ……………………………………………………………………………………………………….. 131
158. Work Platforms
159. General ……………………………………………………………………………………………………………………………. 134
160. Preservation and Storage
161. Cleaning
162. General ……………………………………………………………………………………………………………………………. 135
163. Preparation ………………………………………………………………………………………………………………………. 136
164. Checking For Damage
165. General ……………………………………………………………………………………………………………………………. 137
166. Storage
167. General ……………………………………………………………………………………………………………………………. 138
168. Put into Storage ……………………………………………………………………………………………………………….. 138
169. During Storage …………………………………………………………………………………………………………………. 138
170. Take out of Storage ………………………………………………………………………………………………………….. 139
171. Security
172. General ……………………………………………………………………………………………………………………………. 141
173. JCB Plantguard ………………………………………………………………………………………………………………… 141
174. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 141
175. LiveLink …………………………………………………………………………………………………………………………… 141
176. Maintenance
177. Introduction
178. General ……………………………………………………………………………………………………………………………. 143
179. Owner-Operator Support ……………………………………………………………………………………………………. 143
180. Service-Maintenance Agreements ………………………………………………………………………………………. 144
181. Initial Service and Inspection ……………………………………………………………………………………………… 144
182. Obtaining Spare Parts ………………………………………………………………………………………………………. 144
183. Maintenance Safety
184. General ……………………………………………………………………………………………………………………………. 145
185. Fluids and Lubricants ……………………………………………………………………………………………………….. 146
186. Maintenance Schedules
187. General ……………………………………………………………………………………………………………………………. 150
188. How to Use the Maintenance Schedules …………………………………………………………………………….. 150
189. Maintenance Intervals ……………………………………………………………………………………………………….. 150
190. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 151
191. Functional Tests and Final Inspection …………………………………………………………………………………. 153
192. Maintenance Positions
193. General ……………………………………………………………………………………………………………………………. 155
194. Maintenance Position (Lift Arm Lowered) ……………………………………………………………………………. 155
195. Maintenance Position (Lift Arm Raised) ………………………………………………………………………………. 156
196. Service Points
197. General ……………………………………………………………………………………………………………………………. 158
198. Access Apertures
199. General ……………………………………………………………………………………………………………………………. 162
200. Battery Cover …………………………………………………………………………………………………………………… 162
201. Engine Compartment Cover ………………………………………………………………………………………………. 162
202. Cab Heater Door ……………………………………………………………………………………………………………… 163
203. Tools
204. General ……………………………………………………………………………………………………………………………. 165
205. Toolbox ……………………………………………………………………………………………………………………………. 165
206. Lubrication
207. General ……………………………………………………………………………………………………………………………. 166
208. Preparation ………………………………………………………………………………………………………………………. 166
209. Automatic Greasing System ………………………………………………………………………………………………. 166
210. Attachments
211. General …………………………………………………………………………………………………………………………… 168
212. Body and Framework
213. General …………………………………………………………………………………………………………………………… 169
214. Lift Arm
215. General …………………………………………………………………………………………………………………………… 170
216. Operator Station
217. General …………………………………………………………………………………………………………………………… 171
218. Operator Protective Structure …………………………………………………………………………………………….. 171
219. Seat ………………………………………………………………………………………………………………………………… 171
220. Seat Belt …………………………………………………………………………………………………………………………. 171
221. Controls …………………………………………………………………………………………………………………………… 172
222. Heating, Ventilating and Air-Conditioning (HVAC)
223. Air-Conditioning ……………………………………………………………………………………………………………….. 173
224. Heater …………………………………………………………………………………………………………………………….. 173
225. Engine
226. General …………………………………………………………………………………………………………………………… 175
227. Oil …………………………………………………………………………………………………………………………………… 176
228. Drive Belt ………………………………………………………………………………………………………………………… 178
229. Crankcase Ventilation ……………………………………………………………………………………………………….. 178
230. Exhaust …………………………………………………………………………………………………………………………… 179
231. Emissions Control System ………………………………………………………………………………………………… 179
232. Air Filter
233. General …………………………………………………………………………………………………………………………… 181
234. Outer Element …………………………………………………………………………………………………………………. 181
235. Pre-Cleaner ……………………………………………………………………………………………………………………… 182
236. Dust Valve ………………………………………………………………………………………………………………………. 182
237. Fuel System
238. General …………………………………………………………………………………………………………………………… 183
239. Fuel Filter ………………………………………………………………………………………………………………………… 184
240. Water Separator ………………………………………………………………………………………………………………. 184
241. Cooling System
242. General …………………………………………………………………………………………………………………………… 186
243. Coolant ……………………………………………………………………………………………………………………………. 186
244. Cooling Pack …………………………………………………………………………………………………………………… 186
245. Brakes
246. General ……………………………………………………………………………………………………………………………. 188
247. Park Brake ………………………………………………………………………………………………………………………. 188
248. Service Brake ………………………………………………………………………………………………………………….. 189
249. Trailer Brakes ………………………………………………………………………………………………………………….. 189
250. Gearbox
251. Oil …………………………………………………………………………………………………………………………………… 190
252. Steering System
253. General …………………………………………………………………………………………………………………………… 191
254. Driveshafts
255. General …………………………………………………………………………………………………………………………… 192
256. Wheels
257. General …………………………………………………………………………………………………………………………… 193
258. Tyres
259. General …………………………………………………………………………………………………………………………… 195
260. Hydraulic System
261. General …………………………………………………………………………………………………………………………… 197
262. Services ………………………………………………………………………………………………………………………….. 198
263. Oil ……………………………………………………………………………………………………….

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