JCB 422ZX Loader Operator Manual 9831-3150

JCB 422ZX Loader Operator Manual 9831-3150 - Image 2

JCB 422ZX Loader Operator Manual 9831-3150 - Image 3

JCB 422ZX Loader Operator Manual 9831-3150 - Image 4

JCB 422ZX Loader Operator Manual 9831-3150 - Image 5

jcb 422zx loader operator manual 9831 3150 2

jcb 422zx loader operator manual 9831 3150 3

JCB 422ZX Loader Operator Manual 9831-3150

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-3150
Number of Pages: 200
Size: 16.6MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 422ZX Loader

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cross References ………………………………………………………………………………………………………………… 1
8. Location of Manual ………………………………………………………………………………………………………………. 1
9. Safety
10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
11. Safety Warnings …………………………………………………………………………………………………………………… 3
12. General Safety …………………………………………………………………………………………………………………….. 4
13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
14. About the Product
15. Introduction
16. General ……………………………………………………………………………………………………………………………….. 7
17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
18. Product Compliance ……………………………………………………………………………………………………………… 7
19. Description
20. General ……………………………………………………………………………………………………………………………….. 8
21. Intended Use ……………………………………………………………………………………………………………………….. 8
22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
23. Optional Equipment and Attachments …………………………………………………………………………………….. 8
24. Danger Zone ……………………………………………………………………………………………………………………….. 8
25. Main Component Locations …………………………………………………………………………………………………… 9
26. Product and Component Identification
27. Machine …………………………………………………………………………………………………………………………….. 10
28. Engine ………………………………………………………………………………………………………………………………. 10
29. Operator Protective Structure ………………………………………………………………………………………………. 11
30. Safety Labels
31. General ……………………………………………………………………………………………………………………………… 13
32. Safety Label Identification ……………………………………………………………………………………………………. 14
33. Operator Station
34. Component Locations …………………………………………………………………………………………………………. 16
35. Interior Switches
36. Ignition Switch ……………………………………………………………………………………………………………………. 17
37. Multi-Purpose Switch ………………………………………………………………………………………………………….. 17
38. Cab Interior Light ……………………………………………………………………………………………………………….. 18
39. Console Switches
40. General ……………………………………………………………………………………………………………………………… 20
41. Road Lights ……………………………………………………………………………………………………………………….. 20
42. Rear Fog Lights …………………………………………………………………………………………………………………. 20
43. Hazard Warning Lights ……………………………………………………………………………………………………….. 20
44. Work Lights ……………………………………………………………………………………………………………………….. 21
45. Transmission Mode …………………………………………………………………………………………………………….. 21
46. Smooth Ride System (SRS) ………………………………………………………………………………………………… 21
47. Beacon ……………………………………………………………………………………………………………………………… 21
48. Heated Mirrors …………………………………………………………………………………………………………………… 21
49. Rear Window Wiper ……………………………………………………………………………………………………………. 21
50. Secondary Steer Pump System …………………………………………………………………………………………… 21
51. Operation
52. Introduction
53. General ……………………………………………………………………………………………………………………………… 23
54. Operating Safety
55. General ……………………………………………………………………………………………………………………………… 24
56. Worksite Safety ………………………………………………………………………………………………………………….. 26
57. Risk Assessment ……………………………………………………………………………………………………………….. 27
58. Walk-Around Inspection
59. General ……………………………………………………………………………………………………………………………… 29
60. Entering and Leaving the Operator Station
61. General ……………………………………………………………………………………………………………………………… 30
62. Emergency Exit ………………………………………………………………………………………………………………….. 31
63. Doors
64. Operator Door ……………………………………………………………………………………………………………………. 32
65. Windows
66. Side Window ……………………………………………………………………………………………………………………… 34
67. Battery Isolator
68. General ……………………………………………………………………………………………………………………………… 35
69. Before Starting the Engine
70. General ……………………………………………………………………………………………………………………………… 36
71. Operator Seat
72. General ……………………………………………………………………………………………………………………………… 38
73. Suspension Seat ………………………………………………………………………………………………………………… 38
74. Armrest ……………………………………………………………………………………………………………………………… 39
75. Seat Belt
76. General ……………………………………………………………………………………………………………………………… 41
77. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 41
78. Mirrors
79. General ……………………………………………………………………………………………………………………………… 43
80. Starting the Engine
81. General ……………………………………………………………………………………………………………………………… 45
82. Stopping and Parking
83. General ……………………………………………………………………………………………………………………………… 46
84. Preparing for Travel
85. General ……………………………………………………………………………………………………………………………… 47
86. Preparing for Road Travel …………………………………………………………………………………………………… 47
87. Preparing for Worksite Travel ………………………………………………………………………………………………. 48
88. Smooth Ride System (SRS) ………………………………………………………………………………………………… 49
89. Beacon ……………………………………………………………………………………………………………………………… 50
90. Safety Equipment
91. Articulation Lock …………………………………………………………………………………………………………………. 51
92. Drive Controls
93. Steering Wheel ………………………………………………………………………………………………………………….. 53
94. Steering Column ………………………………………………………………………………………………………………… 53
95. Accelerator Pedal ……………………………………………………………………………………………………………….. 53
96. Forward, Neutral and Reverse Switch …………………………………………………………………………………… 53
97. Service Brake Pedal …………………………………………………………………………………………………………… 54
98. Park Brake ………………………………………………………………………………………………………………………… 54
99. Transmission Kickdown Switch …………………………………………………………………………………………….. 55
100. Transmission Mode …………………………………………………………………………………………………………….. 55
101. Instruments
102. Instrument Panel ………………………………………………………………………………………………………………… 57
103. Getting the Machine Moving
104. General ……………………………………………………………………………………………………………………………… 63
105. Slopes
106. General ……………………………………………………………………………………………………………………………… 64
107. Driving on Slopes ………………………………………………………………………………………………………………. 64
108. Working on Slopes …………………………………………………………………………………………………………….. 65
109. Driving the Machine
110. Towing Other Equipment …………………………………………………………………………………………………….. 66
111. Operating Levers-Pedals
112. General ……………………………………………………………………………………………………………………………… 67
113. Control Layouts ………………………………………………………………………………………………………………….. 67
114. Lift Arm Controls ………………………………………………………………………………………………………………… 67
115. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 68
116. Lifting and Loading
117. General ……………………………………………………………………………………………………………………………… 69
118. Working with the Lift Arm
119. General ……………………………………………………………………………………………………………………………… 70
120. Filling the Shovel ……………………………………………………………………………………………………………….. 71
121. Loading a Truck …………………………………………………………………………………………………………………. 71
122. Heating, Ventilating and Air-Conditioning (HVAC)
123. General ……………………………………………………………………………………………………………………………… 73
124. Air-Conditioning Controls …………………………………………………………………………………………………….. 73
125. Power Sockets
126. Auxiliary Power Socket ……………………………………………………………………………………………………….. 75
127. Fire Extinguisher
128. General ……………………………………………………………………………………………………………………………… 76
129. Moving a Disabled Machine
130. General ……………………………………………………………………………………………………………………………… 78
131. Jump-Starting the Engine ……………………………………………………………………………………………………. 78
132. Retrieval ……………………………………………………………………………………………………………………………. 79
133. Loader Arm (Emergency Operation) …………………………………………………………………………………….. 81
134. Lifting the Machine
135. General ……………………………………………………………………………………………………………………………… 82
136. Transporting the Machine
137. General ……………………………………………………………………………………………………………………………… 84
138. Operating Environment
139. General ……………………………………………………………………………………………………………………………… 86
140. Operating in Low Temperatures …………………………………………………………………………………………… 86
141. Operating in High Temperatures …………………………………………………………………………………………… 86
142. Cab Filters …………………………………………………………………………………………………………………………. 87
143. Refuelling
144. General ……………………………………………………………………………………………………………………………… 88
145. Low Fuel Levels …………………………………………………………………………………………………………………. 88
146. Filling the Tank …………………………………………………………………………………………………………………… 88
147. Attachments
148. Working with Attachments
149. Introduction ………………………………………………………………………………………………………………………… 89
150. Attachments for your Machine ……………………………………………………………………………………………… 89
151. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………… 90
152. Tow Hitches
153. Hydraulic Tow Hitch ……………………………………………………………………………………………………………. 94
154. Work Platforms
155. General ……………………………………………………………………………………………………………………………… 95
156. Preservation and Storage
157. Cleaning
158. General ……………………………………………………………………………………………………………………………… 97
159. Preparation ………………………………………………………………………………………………………………………… 97
160. Checking For Damage
161. General ……………………………………………………………………………………………………………………………… 99
162. Storage
163. General ……………………………………………………………………………………………………………………………. 100
164. Put into Storage ……………………………………………………………………………………………………………….. 100
165. During Storage …………………………………………………………………………………………………………………. 100
166. Take out of Storage ………………………………………………………………………………………………………….. 101
167. Security
168. General ……………………………………………………………………………………………………………………………. 102
169. JCB Plantguard ………………………………………………………………………………………………………………… 102
170. LiveLink …………………………………………………………………………………………………………………………… 102
171. Maintenance
172. Introduction
173. General ……………………………………………………………………………………………………………………………. 103
174. Owner-Operator Support ……………………………………………………………………………………………………. 103
175. Service-Maintenance Agreements ………………………………………………………………………………………. 104
176. Initial Service and Inspection ……………………………………………………………………………………………… 104
177. Obtaining Spare Parts ………………………………………………………………………………………………………. 104
178. Maintenance Safety
179. General ……………………………………………………………………………………………………………………………. 105
180. Fluids and Lubricants ……………………………………………………………………………………………………….. 106
181. Maintenance Schedules
182. General ……………………………………………………………………………………………………………………………. 110
183. How to Use the Maintenance Schedules …………………………………………………………………………….. 110
184. Maintenance Intervals ……………………………………………………………………………………………………….. 110
185. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 111
186. Functional Tests and Final Inspection …………………………………………………………………………………. 113
187. Maintenance Positions
188. General ……………………………………………………………………………………………………………………………. 115
189. Maintenance Position (Lift Arm Lowered) ……………………………………………………………………………. 115
190. Maintenance Position (Lift Arm Raised) ………………………………………………………………………………. 116
191. Service Points
192. General ……………………………………………………………………………………………………………………………. 118
193. Access Apertures
194. General ……………………………………………………………………………………………………………………………. 121
195. Battery Cover …………………………………………………………………………………………………………………… 121
196. Engine Compartment Cover ………………………………………………………………………………………………. 121
197. Rear Grille ……………………………………………………………………………………………………………………….. 122
198. Cab Heater Door ……………………………………………………………………………………………………………… 123
199. Cooling Pack ……………………………………………………………………………………………………………………. 124
200. Tools
201. General ……………………………………………………………………………………………………………………………. 125
202. Toolbox ……………………………………………………………………………………………………………………………. 125
203. Lubrication
204. General ……………………………………………………………………………………………………………………………. 126
205. Preparation ………………………………………………………………………………………………………………………. 126
206. Attachments
207. General …………………………………………………………………………………………………………………………… 127
208. Body and Framework
209. General …………………………………………………………………………………………………………………………… 128
210. Lift Arm
211. General …………………………………………………………………………………………………………………………… 129
212. Operator Station
213. General …………………………………………………………………………………………………………………………… 130
214. Operator Protective Structure …………………………………………………………………………………………….. 130
215. Seat ………………………………………………………………………………………………………………………………… 130
216. Seat Belt …………………………………………………………………………………………………………………………. 130
217. Controls …………………………………………………………………………………………………………………………… 131
218. Heating, Ventilating and Air-Conditioning (HVAC)
219. Air-Conditioning ……………………………………………………………………………………………………………….. 132
220. Heater …………………………………………………………………………………………………………………………….. 132
221. Engine
222. General …………………………………………………………………………………………………………………………… 134
223. Oil …………………………………………………………………………………………………………………………………… 134
224. Drive Belt ………………………………………………………………………………………………………………………… 136
225. Exhaust …………………………………………………………………………………………………………………………… 137
226. Air Filter
227. General …………………………………………………………………………………………………………………………… 138
228. Outer Element …………………………………………………………………………………………………………………. 138
229. Pre-Cleaner ……………………………………………………………………………………………………………………… 139
230. Fuel System
231. General …………………………………………………………………………………………………………………………… 140
232. Fuel Filter ………………………………………………………………………………………………………………………… 140
233. Water Separator ………………………………………………………………………………………………………………. 141
234. Cooling System
235. General …………………………………………………………………………………………………………………………… 144
236. Coolant ……………………………………………………………………………………………………………………………. 144
237. Cooling Pack …………………………………………………………………………………………………………………… 144
238. Brakes
239. General ……………………………………………………………………………………………………………………………. 146
240. Park Brake ………………………………………………………………………………………………………………………. 146
241. Service Brake ………………………………………………………………………………………………………………….. 146
242. Gearbox
243. Oil …………………………………………………………………………………………………………………………………… 148
244. Wheels
245. General …………………………………………………………………………………………………………………………… 149
246. Tyres
247. General …………………………………………………………………………………………………………………………… 151
248. Hydraulic System
249. General …………………………………………………………………………………………………………………………… 153
250. Services ………………………………………………………………………………………………………………………….. 154
251. Oil …………………………………………………………………………………………………………………………………… 154
252. Cylinders – Rams ……………………………………………………………………………………………………………… 154
253. Hose Burst Check Valves ………………………………………………………………………………………………….. 155
254. Electrical System
255. General …………………………………………………………………………………………………………………………… 156
256. Battery …………………………………………………………………………………………………………………………….. 156
257. Battery Isolator ………………………………………………………………………………………………………………… 158
258. Fuses ……………………………………………………………………………………………………………………………… 158
259. Relays …………………………………………………………………………………………………………………………….. 159
260. Window Washer …………………………………………………………………………………….

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