JCB 427, 435S, 437 (Tier 4) Operator Manual 9821-3150

JCB 427, 435S, 437 (Tier 4) Operator Manual 9821-3150 - Image 2

JCB 427, 435S, 437 (Tier 4) Operator Manual 9821-3150 - Image 3

JCB 427, 435S, 437 (Tier 4) Operator Manual 9821-3150 - Image 4

JCB 427, 435S, 437 (Tier 4) Operator Manual 9821-3150 - Image 5

jcb 427 435s 437 tier 4 operator manual 9821 3150 2

jcb 427 435s 437 tier 4 operator manual 9821 3150 3

JCB 427, 435S, 437 (Tier 4) Operator Manual 9821-3150

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-3150
Number of Pages: 236
Size: 18.6MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 427, 435S, 437 (Tier 4)

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About this Manual ………………………………………………………………………………1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Left Side, Right Side ………………………………………………………………………1
10. Cab-Canopy …………………………………………………………………………………1
11. Cross References ………………………………………………………………………….1
12. Machine Description …………………………………………………………………………..2
13. The JCB Wheeled Loader ………………………………………………………………2
14. Intended Use ………………………………………………………………………………..2
15. Component Location ……………………………………………………………………..2
16. Safety Check List ……………………………………………………………………………….4
17. Safety – Yours and Others ………………………………………………………………4
18. General Safety ……………………………………………………………………………..4
19. Operating Safety …………………………………………………………………………..6
20. Maintenance Safety ……………………………………………………………………….9
21. Safety Labels …………………………………………………………………………………..14
22. Introduction …………………………………………………………………………………14
23. Safety Label Identification …………………………………………………………….15
24. Part Numbers and Descriptions …………………………………………………….16
25. Identifying Your Machine …………………………………………………………………..18
26. Machine Identification Plate ………………………………………………………….18
27. Typical Product Identification Number …………………………………………….18
28. Component Identification Plates …………………………………………………….19
29. Machine Security ……………………………………………………………………………..20
30. Introduction …………………………………………………………………………………20
31. JCB Plantguard …………………………………………………………………………..20
32. Construction Equipment Security And Registration Scheme (CESAR) .20
33. LiveLink ……………………………………………………………………………………..20
34. Operation
35. Introduction ……………………………………………………………………………………..21
36. Before Entering the Cab ……………………………………………………………………22
37. Entering and Leaving the Cab ……………………………………………………………23
38. Emergency Exit …………………………………………………………………………..24
39. Glazing Breaker …………………………………………………………………………..24
40. Doors and Windows …………………………………………………………………………25
41. Opening and Closing the Door ………………………………………………………25
42. Opening and Closing the Door Side Window …………………………………..25
43. Opening and Closing the Right Side Window ………………………………….25
44. Seat Controls …………………………………………………………………………………..26
45. Introduction …………………………………………………………………………………26
46. Suspension Seat (Type 1) …………………………………………………………….26
47. Air Suspension Seat …………………………………………………………………….27
48. Actimo XXL Seat …………………………………………………………………………28
49. Console Arm Rest ……………………………………………………………………….30
50. Seat Belt …………………………………………………………………………………………31
51. Inertia Reel Seat Belt …………………………………………………………………..31
52. Visibility Aids ……………………………………………………………………………………32
53. Mirrors ……………………………………………………………………………………….32
54. JCB Rear-View System (Option) ………………………………………………………..36
55. Introduction …………………………………………………………………………………36
56. Operation ……………………………………………………………………………………36
57. Adjustments ………………………………………………………………………………..36
58. Operator Maintenance ………………………………………………………………….36
59. Radar Detection System (Option) ………………………………………………….37
60. Cab Layout ……………………………………………………………………………………..38
61. Component Key …………………………………………………………………………..38
62. Drive Controls, Switches and Instruments ……………………………………………40
63. Drive Controls ……………………………………………………………………………..40
64. Switches …………………………………………………………………………………….47
65. Instrument Cluster ……………………………………………………………………….55
66. Heater-Air Conditioning Controls ……………………………………………………66
67. Automatic Temperature Control Panel (option) ………………………………..67
68. Operating Levers ……………………………………………………………………………..69
69. Introduction …………………………………………………………………………………69
70. Control Layouts …………………………………………………………………………..69
71. Loader Arm Controls ……………………………………………………………………70
72. Auxiliary Controls ………………………………………………………………………..73
73. Safety Equipment …………………………………………………………………………….74
74. Control Lever Locks …………………………………………………………………….74
75. Fire Extinguisher …………………………………………………………………………75
76. Beacon ………………………………………………………………………………………76
77. Before Starting the Engine …………………………………………………………………77
78. Starting the Engine …………………………………………………………………………..79
79. Transmission Cold Start Procedure ………………………………………………..80
80. Preparing the Machine for Travel ……………………………………………………….81
81. Introduction …………………………………………………………………………………81
82. Preparing for Road Travel …………………………………………………………….81
83. Preparing for Site Travel ……………………………………………………………….82
84. Smooth Ride System (option) ……………………………………………………….82
85. Getting the Machine Moving ………………………………………………………………83
86. Operating Practices ……………………………………………………………………..83
87. Operating Procedure ……………………………………………………………………84
88. Stopping and Parking the Machine ……………………………………………………..85
89. Working with the Machine …………………………………………………………………86
90. Operating Practices and Site Safety ………………………………………………86
91. Safety Practices ………………………………………………………………………….86
92. Danger Zone ………………………………………………………………………………87
93. Log Moving-Handling ……………………………………………………………………87
94. Clothing and Safety Equipment ……………………………………………………..87
95. Working with a Shovel ………………………………………………………………….88
96. Working on Slopes ………………………………………………………………………90
97. Machine Adjustments …………………………………………………………………..92
98. Object Lifting ………………………………………………………………………………95
99. Operating Environment ……………………………………………………………………..97
100. Operating in Low Temperatures …………………………………………………….97
101. Operating in High Temperatures ……………………………………………………97
102. Operating in Dusty or Sandy Areas ………………………………………………..97
103. Operating in Coastal Regions ……………………………………………………….97
104. Operating on Wet or Soft Ground …………………………………………………..98
105. Cab Filters ………………………………………………………………………………….98
106. Refuelling the Machine ……………………………………………………………………..99
107. Low Fuel Levels ………………………………………………………………………….99
108. Filling the Tank ……………………………………………………………………………99
109. Moving a Disabled Machine …………………………………………………………….100
110. Introduction ……………………………………………………………………………….100
111. Lower the Loader Arms in an Emergency ……………………………………..100
112. Preparation for Towing ……………………………………………………………….100
113. Transporting the Machine ………………………………………………………………..102
114. Articulation Lock ………………………………………………………………………..103
115. Lifting the Machine …………………………………………………………………………104
116. Storage of the Machine …………………………………………………………………..105
117. Introduction ……………………………………………………………………………….105
118. Storage Area …………………………………………………………………………….105
119. Prepare the Machine for Storage …………………………………………………105
120. Put the Machine into Storage ………………………………………………………105
121. During Storage ………………………………………………………………………….105
122. Take the Machine Out of Storage …………………………………………………106
123. Routine Maintenance
124. Service Requirements …………………………………………………………………….107
125. Introduction ……………………………………………………………………………….107
126. Owner-Operator Support …………………………………………………………….107
127. Service-Maintenance Agreements ……………………………………………….107
128. Initial Service and Inspection ……………………………………………………….107
129. Fit for Purpose Tests for Lifting Equipment …………………………………….108
130. Obtaining Replacement Parts ………………………………………………………108
131. Health and Safety …………………………………………………………………………..109
132. Lubricants …………………………………………………………………………………109
133. Battery …………………………………………………………………………………….. 111
134. Service Schedules …………………………………………………………………………. 113
135. Introduction ………………………………………………………………………………. 113
136. How to Use the Service Schedules ……………………………………………… 113
137. Calendar Equivalents ………………………………………………………………… 113
138. Pre-start Cold Checks, Service Points and Fluid Levels …………………. 114
139. Functional Test and Final Inspection ……………………………………………. 117
140. Fluids, Lubricants and Capacities …………………………………………………….. 119
141. Specifications …………………………………………………………………………… 119
142. Coolant Mixtures ……………………………………………………………………….120
143. Anti-Corrosion Additives ……………………………………………………………..120
144. Fuels ………………………………………………………………………………………..121
145. Tools …………………………………………………………………………………………….126
146. Tool Box ……………………………………………………………………………………126
147. Carrying Tools onto the Machine ………………………………………………….126
148. Prepare the Machine for Maintenance ………………………………………………127
149. Introduction ……………………………………………………………………………….127
150. How to Make the Machine Safe (Loader Arm Lowered) ………………….128
151. How to Make the Machine Safe (Loader Arms Lifted) ……………………..128
152. Safety Mechanism ……………………………………………………………………..129
153. Cleaning the Machine ……………………………………………………………………..130
154. Introduction ……………………………………………………………………………….130
155. Cleaning the Machine …………………………………………………………………131
156. Checking for Damage ……………………………………………………………………..132
157. Check the Machine Body and Structure ………………………………………..132
158. Check the Seat and Seat Belt ……………………………………………………..132
159. Check the Tyres ………………………………………………………………………..132
160. Check the Electrical Circuits ………………………………………………………..132
161. Check the Hydraulic Hoses and Fittings ……………………………………….133
162. Checking the ROPS-FOPS Structure ……………………………………………133
163. Greasing ……………………………………………………………………………………….134
164. Introduction ……………………………………………………………………………….134
165. Preparing the Machine for Greasing …………………………………………….134
166. Greasing the Machine ………………………………………………………………..135
167. Automatic Greasing System (if fitted) ……………………………………………140
168. Access Panels ……………………………………………………………………………….144
169. Introduction ……………………………………………………………………………….144
170. Rear Grille ………………………………………………………………………………..144
171. Heater Door ………………………………………………………………………………144
172. Engine Covers …………………………………………………………………………..145
173. Heater and Air Conditioning …………………………………………………………….146
174. Cleaning the Air Intake Filter ……………………………………………………….146
175. Cleaning the Re-Circulation Filter ………………………………………………..147
176. Adjusting the Compressor Belt …………………………………………………….148
177. Brakes ………………………………………………………………………………………….149
178. Park Brake ………………………………………………………………………………..149
179. Foot Brake ………………………………………………………………………………..150
180. Electrical System ……………………………………………………………………………151
181. Battery ……………………………………………………………………………………..151
182. Battery Isolator Switch ………………………………………………………………..152
183. Jump Starting The Engine …………………………………………………………..153
184. Fuses and Relays ………………………………………………………………………154
185. Engine ………………………………………………………………………………………….158
186. Oil and Filter ……………………………………………………………………………..158
187. Cooling System …………………………………………………………………………161
188. Drive Belt ………………………………………………………………………………….163
189. Exhaust System ………………………………………………………………………..166
190. Air Cleaner Assembly …………………………………………………………………167
191. Fuel System …………………………………………………………………………………..170
192. Introduction ……………………………………………………………………………….170
193. Fuel Filters ………………………………………………………………………………..171
194. Bleeding the System ………………………………………………………………….172
195. Hydraulic System ……………………………………………………………………………173
196. Introduction ……………………………………………………………………………….173
197. Releasing the Hydraulic Pressure ………………………………………………..173
198. Checking the Hydraulic Fluid Level ………………………………………………174
199. Changing the Filter Element ………………………………………………………..175
200. Changing the Hydraulic Fluid ………………………………………………………176
201. Suction Strainers ……………………………………………………………………….176
202. Hydraulic Tank Breather ……………………………………………………………..177
203. Hydraulic Test Points ………………………………………………………………….177
204. Transmission …………………………………………………………………………………178
205. Gearbox ……………………………………………………………………………………178
206. ZF Axles …………………………………………………………………………………..180
207. Tyres and Wheels …………………………………………………………………………..184
208. Tyre Inflation ……………………………………………………………………………..184
209. Checking the Wheel Nut Torques …………………………………………………185
210. Windscreen Washers ……………………………………………………………………..186
211. Fire Extinguisher (if fitted) ………………………………………………………………..187
212. Checking the Fire Extinguisher ……………………………………………………187
213. Optional Attachments
214. Introduction ……………………………………………………………………………………189
215. Attachments for your Machine ………………………………………………………….190
216. Connecting-Disconnecting Hydraulic Hoses ……………………………………….191
217. Introduction ……………………………………………………………………………….191
218. Connecting the Hydraulic Hoses ………………………………………………….191
219. Disconnecting the Hydraulic Hoses ………………………………………………192
220. Quick Release Couplings ……………………………………………………………193
221. Quickhitch Control ………………………………………………………………………….195
222. Introduction ……………………………………………………………………………….195
223. Disengage the Attachments ………………………………………………………..196
224. Engage the Attachments …………………………………………………………….198
225. Work Platforms ………………………………………………………………………………200
226. Specifications
227. Static Dimensions …………………………………………………………………………..201
228. Turning Circles ………………………………………………………………………….201
229. 427 ………………………………………………………………………………………….202
230. 435S ………………………………………………………………………………………..204
231. 437 ………………………………………………………………………………………….206
232. Working Capacity …………………………………………………………………………..208
233. Introduction ……………………………………………………………………………….208
234. 427 ………………………………………………………………………………………….209
235. 435S ………………………………………………………………………………………..210
236. 437 …………………………………………………………………………………………. 211
237. Trailer Towing ………………………………………………………………………………..212
238. Maximum Gross Trailer Weight ……………………………………………………212
239. Trailer Braking Systems ……………………………………………………………..212
240. Maximum Travel Speeds …………………………………………………………………213
241. Tyre Sizes and Pressures ………………………………………………………………..214
242. Introduction ……………………………………………………………………………….214
243. Specifications ……………………………………………………………………………214
244. Noise Data …………………………………………………………………………………….215
245. Introduction ……………………………………………………………………………….215
246. All Machines ……………………………………………………………………………..215
247. Vibration Data ………………………………………………………………………………..216
248. Introduction ……………………………………………………………………………….216
249. Specifications ……………………………………………………………………………216
250. 427, 437 …………………………………………………………………………………..217
251. 435S ………………………………………………………………………………………..218
252. Warranty Information
253. Machine Service Record Sheet ………………………………………………………..219
254. Registration Information ………………………………………………………………….221
255. European Community Standards
256. EC Declaration of Conformity …………………………………………………………..223
257. Introduction ……………………………………………………………………………….223
258. Explanation of the EC Declaration of Conformity ……………………………225

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