JCB 430ZXPLUS BSIII - Ashok Leyland H-Series Engine Operator Manual 9821-9900

JCB 430ZXPLUS BSIII - Ashok Leyland H-Series Engine Operator Manual 9821-9900 - Image 2

JCB 430ZXPLUS BSIII - Ashok Leyland H-Series Engine Operator Manual 9821-9900 - Image 3

JCB 430ZXPLUS BSIII - Ashok Leyland H-Series Engine Operator Manual 9821-9900 - Image 4

JCB 430ZXPLUS BSIII - Ashok Leyland H-Series Engine Operator Manual 9821-9900 - Image 5

jcb 430zxplus bsiii ashok leyland h series engine operator manual 9821 9900 2

jcb 430zxplus bsiii ashok leyland h series engine operator manual 9821 9900 3

JCB 430ZXPLUS BSIII – Ashok Leyland H-Series Engine Operator Manual 9821-9900

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-9900
Number of Pages: 148
Size: 14.7MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 430ZXPLUS BSIII – Ashok Leyland H-Series Engine

1. Important Information …………………………………………………………………………1
2. The Operator Manual …………………………………………………………………….1
3. Safety Warnings ……………………………………………………………………………1
4. Introduction
5. About this Manual ………………………………………………………………………………3
6. Machine Model and Serial Number ………………………………………………….3
7. Using this Manual ………………………………………………………………………….3
8. Left Side, Right Side ………………………………………………………………………3
9. Cab-Canopy …………………………………………………………………………………3
10. Cross References ………………………………………………………………………….3
11. Machine Description …………………………………………………………………………..4
12. The JCB Wheeled Loader ………………………………………………………………4
13. Intended Use ………………………………………………………………………………..4
14. Component Location ……………………………………………………………………..4
15. Safety Check List ……………………………………………………………………………….6
16. Safety – Yours and Others ………………………………………………………………6
17. General Safety ……………………………………………………………………………..6
18. Operating Safety …………………………………………………………………………..8
19. Maintenance Safety …………………………………………………………………….. 11
20. Safety Labels …………………………………………………………………………………..17
21. Introduction …………………………………………………………………………………17
22. Identifying Your Machine …………………………………………………………………..18
23. Machine Identification Plate ………………………………………………………….18
24. Operation
25. Introduction ……………………………………………………………………………………..19
26. Before Entering the Cab ……………………………………………………………………20
27. Entering and Leaving the Cab ……………………………………………………………21
28. Doors and Windows …………………………………………………………………………22
29. Opening and Closing the Door ………………………………………………………22
30. Opening and Closing the Window ………………………………………………….22
31. Seat Controls …………………………………………………………………………………..23
32. Introduction …………………………………………………………………………………23
33. Seat Controls ………………………………………………………………………………23
34. Console Arm Rest ……………………………………………………………………….24
35. Seat Belt …………………………………………………………………………………………25
36. Inertia Reel Seat Belt …………………………………………………………………..25
37. Visibility Aids ……………………………………………………………………………………26
38. Mirrors and Adjustment ………………………………………………………………..26
39. Cab Layout ……………………………………………………………………………………..30
40. Component Key …………………………………………………………………………..30
41. Drive Controls, Switches and Instruments ……………………………………………32
42. Drive Controls ……………………………………………………………………………..32
43. Switches …………………………………………………………………………………….36
44. Instrument Panel …………………………………………………………………………41
45. Operating Levers ……………………………………………………………………………..46
46. Control Layouts …………………………………………………………………………..46
47. Servo-Controls Lever …………………………………………………………………..47
48. Lower the Loader Arms in an Emergency ……………………………………….48
49. Safety Equipment …………………………………………………………………………….49
50. Beacon ………………………………………………………………………………………49
51. Control Locks ……………………………………………………………………………..49
52. Fire Extinguisher (if fitted) …………………………………………………………….50
53. Before Starting the Engine …………………………………………………………………51
54. Starting The Engine ………………………………………………………………………….53
55. Preparing the Machine for Travel ……………………………………………………….54
56. Introduction …………………………………………………………………………………54
57. Preparing for Road travel ……………………………………………………………..54
58. Preparing for Site travel ………………………………………………………………..55
59. Getting the Machine Moving ………………………………………………………………56
60. Operating Practices ……………………………………………………………………..56
61. Operating Procedure ……………………………………………………………………57
62. Stopping and Parking the Machine ……………………………………………………..58
63. Working with the Machine …………………………………………………………………59
64. Operating Practices and Site Safety ………………………………………………59
65. Safety Practices ………………………………………………………………………….59
66. Danger Zone ………………………………………………………………………………60
67. Log Moving-Handling ……………………………………………………………………60
68. Clothing and Safety Equipment ……………………………………………………..60
69. Working with a Shovel ………………………………………………………………….61
70. Working on Slopes ………………………………………………………………………63
71. Object Lifting ………………………………………………………………………………65
72. Operating Environment ……………………………………………………………………..67
73. Introduction …………………………………………………………………………………67
74. Operating in Low Temperatures …………………………………………………….67
75. Operating in High Temperatures ……………………………………………………67
76. Operating in Dusty or Sandy Areas ………………………………………………..67
77. Operating in Coastal Regions ……………………………………………………….67
78. Operating on Wet or Soft Ground …………………………………………………..67
79. Refuelling the Machine ……………………………………………………………………..68
80. Low Fuel Levels ………………………………………………………………………….68
81. Filling the Tank ……………………………………………………………………………68
82. Moving a Disabled Machine ………………………………………………………………70
83. Introduction …………………………………………………………………………………70
84. Preparation for Towing …………………………………………………………………70
85. Transporting the Machine ………………………………………………………………….72
86. Articulation Lock ………………………………………………………………………….73
87. Lifting the Machine …………………………………………………………………………..74
88. Storage of the Machine …………………………………………………………………….76
89. Introduction …………………………………………………………………………………76
90. Storage Area ………………………………………………………………………………76
91. Prepare the Machine for Storage …………………………………………………..76
92. Put the Machine into storage …………………………………………………………76
93. During Storage ……………………………………………………………………………76
94. Take the Machine Out of Storage …………………………………………………..77
95. Machine Security ……………………………………………………………………………..78
96. General ………………………………………………………………………………………78
97. LiveLink ……………………………………………………………………………………..78
98. Routine Maintenance
99. Service Requirements ………………………………………………………………………79
100. Introduction …………………………………………………………………………………79
101. Owner-Operator Support ………………………………………………………………79
102. Service-Maintenance Agreements …………………………………………………79
103. Initial Service and Inspection …………………………………………………………80
104. Fit for Purpose Tests for Lifting Equipment ………………………………………80
105. Obtaining Replacement Parts ………………………………………………………..80
106. Health and Safety …………………………………………………………………………….81
107. Lubricants …………………………………………………………………………………..81
108. Battery ……………………………………………………………………………………….83
109. Warning Symbols ………………………………………………………………………..84
110. First Aid-Electrolyte ……………………………………………………………………..84
111. Service Schedules ……………………………………………………………………………85
112. Introduction …………………………………………………………………………………85
113. How to Use the Service Schedules ………………………………………………..85
114. Calendar Equivalents …………………………………………………………………..85
115. Pre-start Cold Checks, Service Points and Fluid Levels ……………………86
116. Functional Test and Final Inspection ………………………………………………89
117. Fluids, Lubricants and Capacities ……………………………………………………….91
118. Specifications ……………………………………………………………………………..91
119. Coolant Mixtures …………………………………………………………………………92
120. Anti-Corrosion Additives ……………………………………………………………….92
121. Tools ………………………………………………………………………………………………93
122. Toolbox ………………………………………………………………………………………93
123. Carrying Tools onto Machine …………………………………………………………93
124. Prepare the Machine for Maintenance ………………………………………………..94
125. Introduction …………………………………………………………………………………94
126. How to Make the Machine Safe (Loader Arm Lowered) ……………………95
127. How to Make the Machine Safe (Loader Arm Raised) ………………………95
128. Safety Mechanism ……………………………………………………………………….96
129. Cleaning the Machine ……………………………………………………………………….98
130. Introduction …………………………………………………………………………………98
131. Preparing the Machine for Cleaning ……………………………………………….98
132. Cleaning the Machine …………………………………………………………………..98
133. Checking for Damage ……………………………………………………………………..100
134. Check the Machine Body and Structure ………………………………………..100
135. Check the Seat and Seat Belt ……………………………………………………..100
136. Check the Tyres ………………………………………………………………………..100
137. Check the Hydraulic Hoses and Fittings ……………………………………….100
138. Greasing ……………………………………………………………………………………….101
139. Introduction ……………………………………………………………………………….101
140. Preparing the Machine for Greasing …………………………………………….101
141. Loader Arm and Shovel ………………………………………………………………102
142. Centre Pivot, Rear Axle Pivots and Steer Rams …………………………….103
143. Driveshafts ……………………………………………………………………………….104
144. Access Panels ……………………………………………………………………………….105
145. Rear Grille ………………………………………………………………………………..105
146. Engine Covers …………………………………………………………………………..106
147. Brakes ………………………………………………………………………………………….107
148. Park Brake ………………………………………………………………………………..107
149. Electrical System …………………………………………………………………………… 111
150. Battery …………………………………………………………………………………….. 111
151. Battery Isolator Switch ……………………………………………………………….. 112
152. Jump Starting The Engine ………………………………………………………….. 113
153. Fuses ………………………………………………………………………………………. 114
154. Relays …………………………………………………………………………………….. 114
155. Engine …………………………………………………………………………………………. 116
156. Oil and Filter …………………………………………………………………………….. 116
157. Cooling System ………………………………………………………………………… 118
158. Front End Accessory Drive Belt …………………………………………………..120
159. Engine Air Filter …………………………………………………………………………122
160. Fuel System …………………………………………………………………………………..123
161. Fuel Pre-filter and Fuel Filter cum Water Separator ………………………..123
162. Hydraulic System ……………………………………………………………………………127
163. Introduction ……………………………………………………………………………….127
164. Release the Hydraulic Pressure …………………………………………………..127
165. Oil and Filter ……………………………………………………………………………..128
166. Transmission …………………………………………………………………………………130
167. Gearbox ……………………………………………………………………………………130
168. Axles ………………………………………………………………………………………..132
169. Tyres and Wheels …………………………………………………………………………..136
170. Tyre Inflation ……………………………………………………………………………..136
171. Checking the Wheel Nut Torques …………………………………………………137
172. Fire Extinguisher (if fitted) ………………………………………………………………..138
173. Checking the Fire Extinguisher ……………………………………………………138
174. Specifications
175. Dimensions ……………………………………………………………………………………139
176. Maximum Travel Speeds …………………………………………………………………141

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