JCB 455ZX TIER II, 455ZX BSIII Operator Manual 9831-0150-5

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JCB 455ZX TIER II, 455ZX BSIII Operator Manual 9831-0150-5

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-0150-5
Number of Pages: 228
Size: 15.3MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 455ZX TIER II, 455ZX BSIII

1. Safety Notices
2. Important Information …………………………………………………………………………1
3. The Operator Manual …………………………………………………………………….1
4. Safety Warnings ……………………………………………………………………………1
5. Introduction
6. About this Manual ………………………………………………………………………………3
7. Product Compliance ………………………………………………………………………3
8. Machine Model and Serial Number ………………………………………………….3
9. Using this Manual ………………………………………………………………………….3
10. Left Side, Right Side ………………………………………………………………………4
11. Cab-Canopy …………………………………………………………………………………4
12. Cross References ………………………………………………………………………….4
13. Machine Description …………………………………………………………………………..5
14. The JCB Wheeled Loader ………………………………………………………………5
15. Intended Use ………………………………………………………………………………..5
16. Component Location ……………………………………………………………………..5
17. Safety Check List ……………………………………………………………………………….7
18. Safety – Yours and Others ………………………………………………………………7
19. General Safety ……………………………………………………………………………..7
20. Operating Safety …………………………………………………………………………..9
21. Maintenance Safety ……………………………………………………………………..12
22. Safety Labels …………………………………………………………………………………..17
23. Introduction …………………………………………………………………………………17
24. Safety Label Identification …………………………………………………………….18
25. Part Numbers and Descriptions …………………………………………………….19
26. Identifying Your Machine …………………………………………………………………..21
27. Machine Identification Plate ………………………………………………………….21
28. Component Identification Plates …………………………………………………….22
29. Machine Security ……………………………………………………………………………..23
30. Introduction …………………………………………………………………………………23
31. JCB Plantguard …………………………………………………………………………..23
32. LiveLink ……………………………………………………………………………………..23
33. Operation
34. Introduction ……………………………………………………………………………………..25
35. Before Entering the Cab ……………………………………………………………………26
36. Entering and Leaving the Cab ……………………………………………………………27
37. Doors and Windows …………………………………………………………………………28
38. Opening and Closing the Door ………………………………………………………28
39. Opening and Closing the Door Side Window …………………………………..28
40. Opening and Closing the Right Side Window ………………………………….28
41. Seat Controls …………………………………………………………………………………..29
42. Introduction …………………………………………………………………………………29
43. Suspension Seat (Type 1) …………………………………………………………….29
44. Air Suspension Seat …………………………………………………………………….30
45. Actimo XXL Seat (If fitted) …………………………………………………………….31
46. Console Arm Rest ……………………………………………………………………….33
47. Seat Belt …………………………………………………………………………………………34
48. Inertia Reel Seat Belt …………………………………………………………………..34
49. Visibility Aids ……………………………………………………………………………………35
50. Mirrors ……………………………………………………………………………………….35
51. JCB Rear-View System (If Fitted) ……………………………………………………….39
52. Introduction …………………………………………………………………………………39
53. Operation ……………………………………………………………………………………39
54. Adjustments ………………………………………………………………………………..39
55. Operator Maintenance ………………………………………………………………….39
56. Radar Detection System (If Fitted) …………………………………………………40
57. Cab Layout ……………………………………………………………………………………..41
58. Component Key …………………………………………………………………………..41
59. Drive Controls, Switches and Instruments ……………………………………………43
60. Drive Controls ……………………………………………………………………………..43
61. Switches …………………………………………………………………………………….48
62. Instrument Cluster ……………………………………………………………………….55
63. Operating Levers ……………………………………………………………………………..66
64. Introduction …………………………………………………………………………………66
65. Control Layouts …………………………………………………………………………..66
66. Loader Arm Controls ……………………………………………………………………67
67. Auxiliary Controls ………………………………………………………………………..68
68. Lower the Loader Arms in an Emergency ……………………………………….68
69. Safety Equipment …………………………………………………………………………….69
70. Control Lever Locks …………………………………………………………………….69
71. Fire Extinguisher (if installed) ………………………………………………………..70
72. Beacon (If fitted) ………………………………………………………………………….71
73. Before Starting the Engine …………………………………………………………………72
74. Starting the Engine …………………………………………………………………………..74
75. Preparing the Machine for Travel ……………………………………………………….76
76. Introduction …………………………………………………………………………………76
77. Preparing for Road Travel …………………………………………………………….76
78. Preparing for Site Travel ……………………………………………………………….77
79. Smooth Ride System ……………………………………………………………………77
80. Getting the Machine Moving ………………………………………………………………78
81. Operating Practices ……………………………………………………………………..78
82. Operating Procedure ……………………………………………………………………79
83. Stopping and Parking the Machine ……………………………………………………..80
84. Working with the Machine …………………………………………………………………81
85. Operating Practices and Site Safety ………………………………………………81
86. Safety Practices ………………………………………………………………………….81
87. Danger Zone ………………………………………………………………………………82
88. Log Moving-Handling ……………………………………………………………………82
89. Clothing and Safety Equipment ……………………………………………………..82
90. Working with a Shovel ………………………………………………………………….83
91. Working on Slopes ………………………………………………………………………85
92. Machine Adjustments …………………………………………………………………..87
93. Object Lifting ………………………………………………………………………………89
94. Wading Limitations ………………………………………………………………………90
95. Operating Environment ……………………………………………………………………..91
96. Operating in Low Temperatures …………………………………………………….91
97. Operating in High Temperatures ……………………………………………………91
98. Operating in Dusty or Sandy Areas ………………………………………………..91
99. Operating in Coastal Regions ……………………………………………………….92
100. Operating on Wet or Soft Ground …………………………………………………..92
101. Cab Filters ………………………………………………………………………………….92
102. Refuelling the Machine ……………………………………………………………………..93
103. Low Fuel Levels ………………………………………………………………………….93
104. Filling the Tank ……………………………………………………………………………93
105. Moving a Disabled Machine ………………………………………………………………95
106. Introduction …………………………………………………………………………………95
107. Preparation for Towing …………………………………………………………………95
108. Transporting the Machine ………………………………………………………………….97
109. Articulation Lock ………………………………………………………………………….99
110. Lifting the Machine …………………………………………………………………………100
111. Storage of the Machine …………………………………………………………………..101
112. Introduction ……………………………………………………………………………….101
113. Storage Area …………………………………………………………………………….101
114. Prepare the Machine for Storage …………………………………………………101
115. Put the Machine into Storage ………………………………………………………101
116. During Storage ………………………………………………………………………….101
117. Take the Machine Out of Storage …………………………………………………102
118. Routine Maintenance
119. Service Requirements …………………………………………………………………….104
120. Introduction ……………………………………………………………………………….104
121. Owner-Operator Support …………………………………………………………….104
122. Service-Maintenance Agreements ……………………………………………….104
123. Initial Service and Inspection ……………………………………………………….104
124. Fit for Purpose Tests for Lifting Equipment …………………………………….105
125. Obtaining Replacement Parts ………………………………………………………105
126. Health and Safety …………………………………………………………………………..106
127. Lubricants …………………………………………………………………………………106
128. Battery ……………………………………………………………………………………..108
129. Service Schedules …………………………………………………………………………. 110
130. Introduction ………………………………………………………………………………. 110
131. How to Use the Service Schedules ……………………………………………… 110
132. Calendar Equivalents ………………………………………………………………… 110
133. Pre-start Cold Checks, Service Points and Fluid Levels …………………. 111
134. Functional Test and Final Inspection ……………………………………………. 116
135. Fluids, Lubricants and Capacities …………………………………………………….. 118
136. Specifications …………………………………………………………………………… 118
137. Anti-Corrosion Additives …………………………………………………………….. 119
138. Coolant Mixtures ………………………………………………………………………. 119
139. Fuels ……………………………………………………………………………………….. 119
140. Tools …………………………………………………………………………………………….124
141. Tool box ……………………………………………………………………………………124
142. Carrying Tools onto the Machine ………………………………………………….124
143. Prepare the Machine for Maintenance ………………………………………………125
144. Introduction ……………………………………………………………………………….125
145. How to Make the Machine Safe (Loader Arm Lowered) ………………….126
146. How to Make the Machine Safe (Loader Arms Lifted) ……………………..126
147. Safety Mechanism ……………………………………………………………………..127
148. Cleaning the Machine ……………………………………………………………………..129
149. Introduction ……………………………………………………………………………….129
150. Preparing the Machine for Cleaning ……………………………………………..130
151. Cleaning the Machine …………………………………………………………………130
152. Checking for Damage ……………………………………………………………………..131
153. Check the Machine Body and Structure ………………………………………..131
154. Check the Seat and Seat Belt ……………………………………………………..131
155. Check the Tyres ………………………………………………………………………..131
156. Check the Electrical Circuits ………………………………………………………..131
157. Check the Hydraulic Hoses and Fittings ……………………………………….132
158. Checking the ROPS-FOPS Structure ……………………………………………132
159. Greasing ……………………………………………………………………………………….133
160. Introduction ……………………………………………………………………………….133
161. Preparing the Machine for Greasing …………………………………………….133
162. Loader Arms and Shovel …………………………………………………………….134
163. Centre Pivot, Rear Axle Pivots and Steer Rams …………………………….135
164. Quickhitch Locking-Pins ……………………………………………………………..135
165. Driveshafts ……………………………………………………………………………….136
166. Cab Door Hinges ……………………………………………………………………….136
167. Automatic Greasing System (if fitted) ……………………………………………136
168. Access Panels ……………………………………………………………………………….141
169. Introduction ……………………………………………………………………………….141
170. Rear Grille ………………………………………………………………………………..141
171. Heater Door ………………………………………………………………………………141
172. Engine Covers …………………………………………………………………………..142
173. Heater and Air Conditioning …………………………………………………………….143
174. Cleaning the Air Intake Filter ……………………………………………………….143
175. Cleaning the Re-Circulation Filter (if fitted) ……………………………………144
176. Brakes ………………………………………………………………………………………….145
177. Park Brake ………………………………………………………………………………..145
178. Foot Brake ………………………………………………………………………………..146
179. Electrical System ……………………………………………………………………………147
180. Battery ……………………………………………………………………………………..147
181. Battery Isolator Switch ………………………………………………………………..148
182. Jump Starting The Engine …………………………………………………………..149
183. Fuses and Relays ………………………………………………………………………150
184. Engine ………………………………………………………………………………………….154
185. Oil and Filter ……………………………………………………………………………..154
186. Cooling System …………………………………………………………………………158
187. Air Cleaner Assembly …………………………………………………………………160
188. Drive Belt ………………………………………………………………………………….162
189. Fuel System …………………………………………………………………………………..164
190. Introduction ……………………………………………………………………………….164
191. Water Separator and Filters ………………………………………………………..165
192. Hydraulic System ……………………………………………………………………………169
193. Introduction ……………………………………………………………………………….169
194. Releasing the Hydraulic Pressure ………………………………………………..169
195. De-pressuring the Smooth Ride System ……………………………………….170
196. Fluid and Filters …………………………………………………………………………171
197. Transmission …………………………………………………………………………………175
198. Gearbox ……………………………………………………………………………………175
199. Axles ………………………………………………………………………………………..177
200. Tyres and Wheels …………………………………………………………………………..179
201. Tyre Inflation ……………………………………………………………………………..179
202. Checking the Wheel Nut Torques …………………………………………………180
203. Windscreen Washers ……………………………………………………………………..181
204. Fire Extinguisher (if fitted) ………………………………………………………………..182
205. Checking the Fire Extinguisher ……………………………………………………182
206. Optional Attachments
207. Introduction ……………………………………………………………………………………183
208. Attachments For Your Machine ………………………………………………………..184
209. Connecting-Disconnecting Hydraulic Hoses ……………………………………….185
210. Introduction ……………………………………………………………………………….185
211. Connecting the Hydraulic Hoses ………………………………………………….185
212. Disconnecting the Hydraulic Hoses ………………………………………………186
213. Quick Release Couplings ……………………………………………………………187
214. Quickhitch Control ………………………………………………………………………….189
215. Introduction ……………………………………………………………………………….189
216. Disengage the Attachments ………………………………………………………..190
217. Engage the Attachments …………………………………………………………….191
218. Work Platforms ………………………………………………………………………………192
219. Specifications
220. Static Dimensions …………………………………………………………………………..193
221. Turning Circles ………………………………………………………………………….193
222. Dimensions ……………………………………………………………………………….194
223. Working Capacity …………………………………………………………………………..196
224. Introduction ……………………………………………………………………………….196
225. Shovel ……………………………………………………………………………………..196
226. Trailer Towing ………………………………………………………………………………..197
227. Maximum Gross Trailer Weight ……………………………………………………197
228. Trailer Braking Systems ……………………………………………………………..197
229. Maximum Travel Speeds …………………………………………………………………198
230. Tyre Sizes and Pressures ………………………………………………………………..199
231. Introduction ……………………………………………………………………………….199
232. Specifications ……………………………………………………………………………199

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