JCB 456B Operator Handbook 9801-8210 - Image 2

JCB 456B Operator Handbook 9801-8210 - Image 3

JCB 456B Operator Handbook 9801-8210 - Image 4

JCB 456B Operator Handbook 9801-8210 - Image 5

JCB 456B Operator Handbook 9801-8210

$20.00

Type Of Manual: Operator Handbook
ManualID: 9801-8210
Number of Pages: 102
Size: 1.6MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 456B

1. INTRODUCTION
2. About this Handbook
3. Machine Models and Serial Number ………………. 1
4. Using this Handbook ……………………………………. 1
5. Units of Measurement ………………………………….. 1
6. Page Numbering …………………………………………. 1
7. Left Side, Right Side . …………………………………… 1
8. Using the Machine ………………………………………. 1
9. Warranty …………………………………………………….. 1
10. Page Cross Reference …………………………………… 1
11. The JCB Wheeled Loader
12. Machine Description . …………………………………… 2
13. Safety First – Yours and Other People's . …….. 3
14. Safety Check List
15. General Safety ……………………………………………. 3
16. Operating Safety …………………………………………. 4
17. Maintenance Safety …………………………………….. 5
18. Safety Decals …………………………………………….. 7
19. Identifying Your Machine
20. Machine Identification Plate . …………………………. 8
21. Unit Identification …………………………………………. 8
22. OPERATION
23. Introduction ………………………………………………. 22
24. Before Entering the Cab …………………………….. 22
25. Entering-Leaving the Cab …………………………….. 23
26. Door and Windows
27. Opening and Closing the Door ……………………….. 24
28. Opening and Closing the Side Windows …………… 24
29. Emergency Exit …………………………………………….. 24
30. Seat Adjustment ………………………………………… 25
31. Seat Belt
32. Fastening the Seat Belt ………………………………… 26
33. Releasing the Seat Belt ………………………………… 26
34. Checking Seat Belt is Operating Correctly ………. 26
35. Cab Layout ……………………………………………….. 27
36. Controls, Switches and Instruments
37. Controls ……………………………………………………… 28
38. Switches ………………………………………………………. 31
39. Steering Wheel Tilt Adjustment ……………………….. 34
40. Cab Interior Light …………………………………………… 34
41. Battery Isolator Switch …………………………………… 35
42. Loader Control Lock ……………………………………. 35
43. Display Panel
44. Ignition On ……………………………………………………. 36
45. Pre-Start Mode ……………………………………………… 36
46. Setting Up ……………………………………………………. 36
47. Start Inhibit …………………………………………………… 36
48. Warning Lights ……………………………………………… 37
49. Visual Warning and Message ………………………….. 38
50. Automatic Engine Shut Down …………………………. 38
51. Segmented Displays ……………………………………… 38
52. Master Warning Light …………………………………….. 38
53. Indications (Engine Off) ………………………………….. 39
54. Indications (Engine Running) ………………………….. 39
55. Using the Warning Light Test Button ……………. 39
56. Heater-Air Conditioning Controls …………………. 40
57. Loader Controls
58. Standard Shovel ………………………………………….. 41
59. Adjusting the Loader Arm Preset Height …………. 42
60. Testing the Loader Arm Preset Height ……………. 42
61. Adjusting the Shovel Preset Angle …………………… 42
62. Testing the Shovel Preset Angle ……………………… 42
63. Before Starting the Engine …………………………. 43
64. Starting the Engine ……………………………………. 45
65. Jump-Starting the Engine . …………………………. 46
66. Travelling Position
67. On Site ……………………………………………………… 48
68. On Public Roads …………………………………………. 48
69. Automatic Carry Control System – ACCS (If fitted) 48
70. Getting the Machine Moving
71. Operating Hints …………………………………………… 49
72. Stopping and Parking the Machine . ……………. 50
73. Testing the Parking Brake ………………………….. 51
74. Using the Attachments and Site Safety . ……… 52
75. Operating in Low Temperatures …………………. 54
76. Operating in High Temperatures ………………… 54
77. Moving a Disabled Machine . ……………………… 55
78. Transporting the Machine ……………………………. 56
79. Lifting the Machine ……………………………………… 57
80. Fire Extinguisher …………………………………………. 58
81. Recovery Hitch ……………………………………………. 58
82. Height Restriction System …………………………… 59
83. MAINTENANCE
84. Lubricants – Health and Safety
85. Hygiene ……………………………………………………… 71
86. Storage ………………………………………………………. 71
87. Waste Disposal …………………………………………… 71
88. Handling …………………………………………………….. 71
89. First Aid – Oil ………………………………………………. 71
90. Spillage ……………………………………………………… 71
91. Fires ………………………………………………………….. 71
92. Service Requirements
93. Introduction . ………………………………………………… 72
94. Maintenance …………………………………………………. 72
95. Owner-Operator Support ………………………………… 72
96. Service-Maintenance Agreements …………………… 72
97. General Safety …………………………………………….. 73
98. Service Schedules ………………………………………. 73
99. Articulation Lock
100. Installing and Removing the Articulation Lock ….. 75
101. Loader Arm Safety Strut
102. Installing and Removing the Safety Strut ………….. 76
103. ROPS-FOPS Structure
104. Checking the ROPS-FOPS Structure ……………… 77
105. Engine Covers
106. Opening and Closing the Engine Covers …………. 78
107. Rear Grille
108. Opening and Closing the Rear Grille ……………….. 78
109. Greasing
110. Shovel Pivot Pins ………………………………………… 79
111. Loader Arm Pivot Points ………………………………. 79
112. Centre Pivot and Steering Ram . ……………………. 80
113. Rear Axle Pivots ……………………………………………. 80
114. Propshafts ……………………………………………………. 81
115. Cab Door Hinges ……………………………………………. 81
116. Checking for Damage ………………………………… 82
117. Cleaning the Machine ………………………………… 82
118. Seat Belt
119. Checking Seat Belt Security and Condition ……… 82
120. Cab Heater-Filter
121. Cleaning the Intake Filter ……………………………….. 83
122. Cleaning the Recirculation Filter ………………………. 83
123. Engine Air Filter
124. Changing the Elements …………………………………. 84
125. Engine Oil and Filter
126. Checking the Oil Level …………………………………. 85
127. Changing the Oil and Filter …………………………… 86
128. Engine Cooling System
129. Checking the Coolant Level . …………………………. 87
130. Coolant Mixtures …………………………………………. 87
131. Anti-corrosion Additives …………………………………. 87
132. Draining and Refilling the Coolant ………………….. 88
133. Changing the Coolant Filter ……………………………. 89
134. Engine Drive Belt ………………………………………… 90
135. Air Conditioning Compressor Drive Belt
136. Adjusting the Compressor Belt ………………………. 91
137. Fuel System
138. Types of Fuel . …………………………………………….. 92
139. Fuel Standards ……………………………………………. 92
140. Low Temperature Fuels . ………………………………. 92
141. Filling the Tank ……………………………………………. 92
142. Draining the Fuel Filter …………………………………… 93
143. Changing the Fuel Filter Element ……………………. 93
144. Draining the Sedimenter Bowl …………………………. 94
145. Cleaning the Sedimenter Bowl ………………………… 94
146. Bleeding the Fuel System ………………………………. 95
147. Transmission
148. Checking the Oil Level …………………………………… 96
149. Changing the Oil & Filter …………………………………. 96
150. Front and Rear Axles
151. Checking the Differential Oil Level …………………… 97
152. Draining and Refilling the Differential Oil ………….. 97
153. Checking the Hub Oil Level …………………………….. 98
154. Draining and Refilling the Hub Oil ……………………. 98
155. Hydraulic System……………………………………………
156. Checking the Fluid Level ………………………………. 99
157. Hydraulic Tank Cap ………………………………………… 99
158. Changing the Filter Element ……………………………. 100
159. Changing the Servo Filter Element …………………… 101
160. Battery
161. Warning Symbols …………………………………………… 102
162. First Aid ………………………………………………………. 103
163. Checking Electrolyte Level ………………………………. 103
164. Electrical System
165. Fuses & Relays ……………………………………………. 104
166. Bulbs …………………………………………………………. 105
167. Windscreen Washer …………………………………… 105
168. Tyres and Wheels
169. Inflating the Tyres ………………………………………… 106
170. Checking the Wheel Nut Torques ………………….. 106
171. Fluids, Capacities and Lubricants ………………. 107
172. Fire Extinguisher
173. Checking the Fire Extinguisher ……………………….. 108
174. Obtaining Replacement Parts …………………….. 108
175. OPTIONAL ATTACHMENTS
176. Introduction ………………………………………………. 131
177. SPECIFICATION
178. Lifting (Craning) Regulations and Safe Working Loads
179. Lifting Regulations …………………………………………. 151
180. Safe Working Loads ………………………………………. 151
181. Loader Unit …………………………………………………… 151
182. Working Capacity ………………………………………… 152
183. Tyre Pressures ……………………………………………. 152
184. Static Dimensions ……………………………………….. 153
185. Noise and Vibration Data ……………………………. 154
186. SERVICE RECORD SHEET ………….. At back of book
187. WARRANTY ………………………………… At back of book

Rate this product