JCB 457 Loader Operator Manual 9821-3700

JCB 457 Loader Operator Manual 9821-3700 - Image 2

JCB 457 Loader Operator Manual 9821-3700 - Image 3

JCB 457 Loader Operator Manual 9821-3700 - Image 4

JCB 457 Loader Operator Manual 9821-3700 - Image 5

jcb 457 loader operator manual 9821 3700 2

jcb 457 loader operator manual 9821 3700 3

JCB 457 Loader Operator Manual 9821-3700

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-3700
Number of Pages: 238
Size: 22.9MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 457 Loader

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
8. Cross References ………………………………………………………………………………………………………………… 1
9. Safety
10. Safety – Yours and Others …………………………………………………………………………………………………….. 2
11. Safety Warnings …………………………………………………………………………………………………………………… 2
12. General Safety …………………………………………………………………………………………………………………….. 3
13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 4
14. About the Product
15. Introduction
16. General ……………………………………………………………………………………………………………………………….. 5
17. Name and Address of the Manufacturer …………………………………………………………………………………. 5
18. Product Compliance ……………………………………………………………………………………………………………… 5
19. Description
20. General ……………………………………………………………………………………………………………………………….. 6
21. Intended Use ……………………………………………………………………………………………………………………….. 6
22. Log Moving-Object Handling ………………………………………………………………………………………………….. 6
23. Optional Equipment and Attachments …………………………………………………………………………………….. 6
24. Danger Zone ……………………………………………………………………………………………………………………….. 6
25. Main Component Locations …………………………………………………………………………………………………… 7
26. Product and Component Identification
27. Machine ………………………………………………………………………………………………………………………………. 8
28. Engine ………………………………………………………………………………………………………………………………… 8
29. Operator Protective Structure ………………………………………………………………………………………………… 9
30. Safety Labels
31. General ……………………………………………………………………………………………………………………………… 11
32. Safety Label Identification ……………………………………………………………………………………………………. 12
33. Operator Station
34. Component Locations …………………………………………………………………………………………………………. 14
35. Interior Switches
36. Ignition Switch ……………………………………………………………………………………………………………………. 15
37. Multi-Purpose Switch ………………………………………………………………………………………………………….. 15
38. Cab Interior Light ……………………………………………………………………………………………………………….. 16
39. Console Switches
40. General ……………………………………………………………………………………………………………………………… 18
41. Operation
42. Introduction
43. General ……………………………………………………………………………………………………………………………… 21
44. Operating Safety
45. General ……………………………………………………………………………………………………………………………… 22
46. Worksite Safety ………………………………………………………………………………………………………………….. 24
47. Risk Assessment ……………………………………………………………………………………………………………….. 25
48. Walk-Around Inspection
49. General ……………………………………………………………………………………………………………………………… 27
50. Entering and Leaving the Operator Station
51. General ……………………………………………………………………………………………………………………………… 28
52. Emergency Exit ………………………………………………………………………………………………………………….. 28
53. Doors
54. Operator Door ……………………………………………………………………………………………………………………. 30
55. Windows
56. Side Window ……………………………………………………………………………………………………………………… 31
57. Battery Isolator
58. General ……………………………………………………………………………………………………………………………… 32
59. Before Starting the Engine
60. General ……………………………………………………………………………………………………………………………… 33
61. Operator Seat
62. General ……………………………………………………………………………………………………………………………… 35
63. Armrest ……………………………………………………………………………………………………………………………… 38
64. Seat Belt
65. General ……………………………………………………………………………………………………………………………… 40
66. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 40
67. Mirrors
68. General ……………………………………………………………………………………………………………………………… 42
69. Visual Aids
70. Rear-View System ……………………………………………………………………………………………………………… 46
71. Starting the Engine
72. General ……………………………………………………………………………………………………………………………… 49
73. Stopping and Parking
74. General ……………………………………………………………………………………………………………………………… 51
75. Preparing for Travel
76. General ……………………………………………………………………………………………………………………………… 52
77. Preparing for Road Travel …………………………………………………………………………………………………… 52
78. Preparing for Worksite Travel ………………………………………………………………………………………………. 53
79. Smooth Ride System (SRS) ………………………………………………………………………………………………… 53
80. Beacon ……………………………………………………………………………………………………………………………… 54
81. Safety Equipment
82. Articulation Lock …………………………………………………………………………………………………………………. 56
83. Control Lock ………………………………………………………………………………………………………………………. 57
84. Drive Controls
85. General ……………………………………………………………………………………………………………………………… 58
86. Steering Wheel ………………………………………………………………………………………………………………….. 59
87. Steering Column ………………………………………………………………………………………………………………… 59
88. Accelerator Pedal ……………………………………………………………………………………………………………….. 60
89. Forward, Neutral and Reverse Switch …………………………………………………………………………………… 60
90. Service Brake Pedal …………………………………………………………………………………………………………… 62
91. Park Brake ………………………………………………………………………………………………………………………… 62
92. Transmission Kickdown Switch …………………………………………………………………………………………….. 62
93. Transmission Mode …………………………………………………………………………………………………………….. 63
94. Instruments
95. Instrument Panel ………………………………………………………………………………………………………………… 65
96. Getting the Machine Moving
97. General ……………………………………………………………………………………………………………………………… 72
98. Slopes
99. General ……………………………………………………………………………………………………………………………… 74
100. Driving on Slopes ………………………………………………………………………………………………………………. 74
101. Working on Slopes …………………………………………………………………………………………………………….. 75
102. Operating Levers-Pedals
103. General ……………………………………………………………………………………………………………………………… 76
104. Control Layouts ………………………………………………………………………………………………………………….. 76
105. Lift Arm Controls ………………………………………………………………………………………………………………… 76
106. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 77
107. Lifting and Loading
108. General ……………………………………………………………………………………………………………………………… 78
109. Working with the Lift Arm
110. General ……………………………………………………………………………………………………………………………… 79
111. Filling the Shovel ……………………………………………………………………………………………………………….. 80
112. Loading a Truck …………………………………………………………………………………………………………………. 80
113. Adjusting the Lift Arm …………………………………………………………………………………………………………. 81
114. Heating, Ventilating and Air-Conditioning (HVAC)
115. General ……………………………………………………………………………………………………………………………… 84
116. Air-Conditioning Controls …………………………………………………………………………………………………….. 84
117. Fire Extinguisher
118. General ……………………………………………………………………………………………………………………………… 86
119. Moving a Disabled Machine
120. General ……………………………………………………………………………………………………………………………… 87
121. Jump-Starting the Engine ……………………………………………………………………………………………………. 87
122. Retrieval ……………………………………………………………………………………………………………………………. 88
123. Lift Arm (Emergency Operation) …………………………………………………………………………………………… 89
124. Lifting the Machine
125. General ……………………………………………………………………………………………………………………………… 90
126. Transporting the Machine
127. General ……………………………………………………………………………………………………………………………… 92
128. Operating Environment
129. General ……………………………………………………………………………………………………………………………… 94
130. Operating in Low Temperatures …………………………………………………………………………………………… 94
131. Operating in High Temperatures …………………………………………………………………………………………… 94
132. Cab Filters …………………………………………………………………………………………………………………………. 95
133. Refuelling
134. General ……………………………………………………………………………………………………………………………… 96
135. Low Fuel Levels …………………………………………………………………………………………………………………. 96
136. Filling the Tank …………………………………………………………………………………………………………………… 96
137. Attachments
138. Working with Attachments
139. Introduction ………………………………………………………………………………………………………………………… 99
140. Attachments for your Machine ……………………………………………………………………………………………… 99
141. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 100
142. Quickhitch
143. General ……………………………………………………………………………………………………………………………. 104
144. Lift Arm Quickhitch Carriage ……………………………………………………………………………………………… 105
145. Work Platforms
146. General ……………………………………………………………………………………………………………………………. 109
147. Preservation and Storage
148. Cleaning
149. General ……………………………………………………………………………………………………………………………. 111
150. Preparation ………………………………………………………………………………………………………………………. 112
151. Checking For Damage
152. General ……………………………………………………………………………………………………………………………. 113
153. Storage
154. General ……………………………………………………………………………………………………………………………. 114
155. Put into Storage ……………………………………………………………………………………………………………….. 114
156. During Storage …………………………………………………………………………………………………………………. 114
157. Take out of Storage ………………………………………………………………………………………………………….. 115
158. Security
159. General ……………………………………………………………………………………………………………………………. 117
160. JCB Plantguard ………………………………………………………………………………………………………………… 117
161. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 117
162. LiveLink …………………………………………………………………………………………………………………………… 117
163. Maintenance
164. Introduction
165. General ……………………………………………………………………………………………………………………………. 119
166. Owner-Operator Support ……………………………………………………………………………………………………. 119
167. Service-Maintenance Agreements ………………………………………………………………………………………. 120
168. Initial Service and Inspection ……………………………………………………………………………………………… 120
169. Obtaining Spare Parts ………………………………………………………………………………………………………. 120
170. Maintenance Safety
171. General ……………………………………………………………………………………………………………………………. 121
172. Fluids and Lubricants ……………………………………………………………………………………………………….. 122
173. Maintenance Schedules
174. General ……………………………………………………………………………………………………………………………. 126
175. How to Use the Maintenance Schedules …………………………………………………………………………….. 126
176. Maintenance Intervals ……………………………………………………………………………………………………….. 126
177. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 127
178. Functional Tests and Final Inspection …………………………………………………………………………………. 129
179. Maintenance Positions
180. General ……………………………………………………………………………………………………………………………. 131
181. Maintenance Position (Lift Arm Lowered) ……………………………………………………………………………. 131
182. Maintenance Position (Lift Arm Raised) ………………………………………………………………………………. 132
183. Service Points
184. General ……………………………………………………………………………………………………………………………. 134
185. Access Apertures
186. General ……………………………………………………………………………………………………………………………. 136
187. Battery Cover …………………………………………………………………………………………………………………… 136
188. Engine Compartment Cover ………………………………………………………………………………………………. 136
189. Rear Grille ……………………………………………………………………………………………………………………….. 138
190. Cab Heater Door ……………………………………………………………………………………………………………… 138
191. Cooling Pack ……………………………………………………………………………………………………………………. 139
192. Tools
193. General ……………………………………………………………………………………………………………………………. 141
194. Toolbox ……………………………………………………………………………………………………………………………. 141
195. Lubrication
196. General ……………………………………………………………………………………………………………………………. 142
197. Preparation ………………………………………………………………………………………………………………………. 142
198. Automatic Greasing System ………………………………………………………………………………………………. 142
199. Attachments
200. General …………………………………………………………………………………………………………………………… 144
201. Body and Framework
202. General …………………………………………………………………………………………………………………………… 145
203. Lift Arm
204. General …………………………………………………………………………………………………………………………… 146
205. Operator Station
206. General …………………………………………………………………………………………………………………………… 148
207. Operator Protective Structure …………………………………………………………………………………………….. 148
208. Seat ………………………………………………………………………………………………………………………………… 148
209. Seat Belt …………………………………………………………………………………………………………………………. 148
210. Controls …………………………………………………………………………………………………………………………… 149
211. Heating, Ventilating and Air-Conditioning (HVAC)
212. Air-Conditioning ……………………………………………………………………………………………………………….. 150
213. Heater …………………………………………………………………………………………………………………………….. 150
214. Engine
215. General …………………………………………………………………………………………………………………………… 152
216. Oil …………………………………………………………………………………………………………………………………… 152
217. Drive Belt ………………………………………………………………………………………………………………………… 153
218. Crankcase Ventilation ……………………………………………………………………………………………………….. 153
219. Exhaust …………………………………………………………………………………………………………………………… 153
220. Air Filter
221. General …………………………………………………………………………………………………………………………… 155
222. Outer Element …………………………………………………………………………………………………………………. 155
223. Pre-Cleaner ……………………………………………………………………………………………………………………… 156
224. Fuel System
225. General …………………………………………………………………………………………………………………………… 157
226. Fuel Filter ………………………………………………………………………………………………………………………… 157
227. Water Separator ………………………………………………………………………………………………………………. 158
228. Cooling System
229. General …………………………………………………………………………………………………………………………… 160
230. Coolant ……………………………………………………………………………………………………………………………. 160
231. Cooling Pack …………………………………………………………………………………………………………………… 160
232. Brakes
233. General ……………………………………………………………………………………………………………………………. 162
234. Park Brake ………………………………………………………………………………………………………………………. 162
235. Service Brake ………………………………………………………………………………………………………………….. 163
236. Gearbox
237. Oil …………………………………………………………………………………………………………………………………… 164
238. Wheels
239. General …………………………………………………………………………………………………………………………… 165
240. Tyres
241. General …………………………………………………………………………………………………………………………… 167
242. Hydraulic System
243. General …………………………………………………………………………………………………………………………… 169
244. Services ………………………………………………………………………………………………………………………….. 170
245. Oil …………………………………………………………………………………………………………………………………… 170
246. Cylinders – Rams ……………………………………………………………………………………………………………… 170
247. Electrical System
248. General …………………………………………………………………………………………………………………………… 171
249. Battery …………………………………………………………………………………………………………………………….. 171
250. Battery Isolator ………………………………………………………………………………………………………………… 173
251. Fuses ……………………………………………………………………………………………………………………………… 173
252. Relays …………………………………………………………………………………………………………………………….. 175
253. Window Washer ……………………………………………………………………………………………………………….. 176
254. Miscellaneous
255. Fire Extinguisher ………………………………………………………………………………………………………………. 177
256. Technical Data
257. Static Dimensions
258. Dimensions ………………………………………………………………………………………………………………………. 179
259. Weights …………………………………………………………………………………………………………………………… 180
260. Performance Dimensions
261. Lift Arm Dimensions and Performance ………………………………………………………………………………… 182
262. Driving Performance …………………………………………………………………………………………………………. 190
263. Towing Weights ………………….

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