JCB 457 Tier 4I Operator Manual 9821-2150

JCB 457 Tier 4I Operator Manual 9821-2150 - Image 2

JCB 457 Tier 4I Operator Manual 9821-2150 - Image 3

JCB 457 Tier 4I Operator Manual 9821-2150 - Image 4

JCB 457 Tier 4I Operator Manual 9821-2150 - Image 5

jcb 457 tier 4i operator manual 9821 2150 2

jcb 457 tier 4i operator manual 9821 2150 3

JCB 457 Tier 4I Operator Manual 9821-2150

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-2150
Number of Pages: 232
Size: 19.5MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 457 Tier 4I

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About this Manual ………………………………………………………………………………1
7. Product Compliance ………………………………………………………………………1
8. Machine Model and Serial Number ………………………………………………….1
9. Using this Manual ………………………………………………………………………….1
10. Left Side, Right Side ………………………………………………………………………2
11. Cab-Canopy …………………………………………………………………………………2
12. Cross References ………………………………………………………………………….2
13. Machine Description …………………………………………………………………………..3
14. The JCB Wheeled Loader ………………………………………………………………3
15. Intended Use ………………………………………………………………………………..3
16. Component Location ……………………………………………………………………..3
17. Safety Check List ……………………………………………………………………………….5
18. Safety – Yours and Others ………………………………………………………………5
19. General Safety ……………………………………………………………………………..5
20. Operating Safety …………………………………………………………………………..7
21. Maintenance Safety ……………………………………………………………………..10
22. Safety Labels …………………………………………………………………………………..15
23. Introduction …………………………………………………………………………………15
24. Safety Label Identification …………………………………………………………….16
25. Part Numbers and Descriptions …………………………………………………….17
26. Identifying Your Machine …………………………………………………………………..19
27. Machine Identification Plate ………………………………………………………….19
28. Component Identification Plates …………………………………………………….20
29. Machine Security ……………………………………………………………………………..21
30. Introduction …………………………………………………………………………………21
31. JCB Plantguard …………………………………………………………………………..21
32. Construction Equipment Security And Registration Scheme (CESAR) .21
33. LiveLink ……………………………………………………………………………………..21
34. Operation
35. Introduction ……………………………………………………………………………………..23
36. Before Entering the Cab ……………………………………………………………………24
37. Entering and Leaving the Cab ……………………………………………………………25
38. Emergency Exit …………………………………………………………………………..26
39. Glazing Breaker (if fitted) ………………………………………………………………26
40. Doors and Windows …………………………………………………………………………27
41. Opening and Closing the Door ………………………………………………………27
42. Opening and Closing the Door Side Window …………………………………..27
43. Opening and Closing the Right Side Window ………………………………….27
44. Seat Controls …………………………………………………………………………………..28
45. Introduction …………………………………………………………………………………28
46. Suspension Seat (Type 1) …………………………………………………………….28
47. Air Suspension Seat …………………………………………………………………….29
48. Actimo XXL Seat …………………………………………………………………………30
49. Console Arm Rest ……………………………………………………………………….32
50. Seat Belt …………………………………………………………………………………………33
51. Inertia Reel Seat Belt …………………………………………………………………..33
52. Visibility Aids ……………………………………………………………………………………34
53. Mirrors ……………………………………………………………………………………….34
54. JCB Rear-View System (If Fitted) ……………………………………………………….38
55. Introduction …………………………………………………………………………………38
56. Operation ……………………………………………………………………………………38
57. Adjustments ………………………………………………………………………………..38
58. Operator Maintenance ………………………………………………………………….38
59. Radar Detection System (If Fitted) …………………………………………………39
60. Cab Layout ……………………………………………………………………………………..40
61. Component Key …………………………………………………………………………..40
62. Drive Controls, Switches and Instruments ……………………………………………42
63. Drive Controls ……………………………………………………………………………..42
64. Switches …………………………………………………………………………………….48
65. Instrument Cluster ……………………………………………………………………….59
66. Operating Levers ……………………………………………………………………………..70
67. Introduction …………………………………………………………………………………70
68. Control Layouts …………………………………………………………………………..70
69. Loader Arm Controls ……………………………………………………………………71
70. Auxiliary Controls ………………………………………………………………………..74
71. Lower the Loader Arms in an Emergency ……………………………………….74
72. Safety Equipment …………………………………………………………………………….75
73. Control Lever Locks …………………………………………………………………….75
74. Fire Extinguisher (if installed) ………………………………………………………..76
75. Beacon ………………………………………………………………………………………77
76. Before Starting the Engine …………………………………………………………………78
77. Starting the Engine …………………………………………………………………………..80
78. Preparing the Machine for Travel ……………………………………………………….82
79. Introduction …………………………………………………………………………………82
80. Preparing for Road Travel …………………………………………………………….82
81. Preparing for Site Travel ……………………………………………………………….83
82. Smooth Ride System ……………………………………………………………………83
83. Getting the Machine Moving ………………………………………………………………84
84. Operating Practices ……………………………………………………………………..84
85. Operating Procedure ……………………………………………………………………85
86. Stopping and Parking the Machine ……………………………………………………..86
87. Working with the Machine …………………………………………………………………87
88. Operating Practices and Site Safety ………………………………………………87
89. Safety Practices ………………………………………………………………………….87
90. Danger Zone ………………………………………………………………………………88
91. Log Moving-Handling ……………………………………………………………………88
92. Clothing and Safety Equipment ……………………………………………………..88
93. Working with a Shovel ………………………………………………………………….89
94. Working on Slopes ………………………………………………………………………91
95. Machine Adjustments …………………………………………………………………..93
96. Object Lifting ………………………………………………………………………………96
97. Operating Environment ……………………………………………………………………..98
98. Operating in Low Temperatures …………………………………………………….98
99. Operating in High Temperatures ……………………………………………………98
100. Operating in Dusty or Sandy Areas ………………………………………………..98
101. Operating in Coastal Regions ……………………………………………………….99
102. Operating on Wet or Soft Ground …………………………………………………..99
103. Cab Filters ………………………………………………………………………………….99
104. Refuelling the Machine ……………………………………………………………………100
105. Low Fuel Levels ………………………………………………………………………..100
106. Filling the Tank ………………………………………………………………………….100
107. Moving a Disabled Machine …………………………………………………………….102
108. Introduction ……………………………………………………………………………….102
109. Preparation for Towing ……………………………………………………………….102
110. Transporting the Machine ………………………………………………………………..104
111. Articulation Lock ………………………………………………………………………..106
112. Lifting the Machine …………………………………………………………………………107
113. Storage of the Machine …………………………………………………………………..108
114. Introduction ……………………………………………………………………………….108
115. Storage Area …………………………………………………………………………….108
116. Prepare the Machine for Storage …………………………………………………108
117. Put the Machine into Storage ………………………………………………………108
118. During Storage ………………………………………………………………………….108
119. Take the Machine Out of Storage …………………………………………………109
120. Routine Maintenance
121. Service Requirements ……………………………………………………………………. 111
122. Introduction ………………………………………………………………………………. 111
123. Owner-Operator Support ……………………………………………………………. 111
124. Service-Maintenance Agreements ………………………………………………. 111
125. Initial Service and Inspection ………………………………………………………. 111
126. Fit for Purpose Tests for Lifting Equipment ……………………………………. 112
127. Obtaining Replacement Parts ……………………………………………………… 112
128. Health and Safety ………………………………………………………………………….. 113
129. Lubricants ………………………………………………………………………………… 113
130. Battery …………………………………………………………………………………….. 115
131. Service Schedules …………………………………………………………………………. 117
132. Introduction ………………………………………………………………………………. 117
133. How to Use the Service Schedules ……………………………………………… 117
134. Calendar Equivalents ………………………………………………………………… 117
135. Pre-start Cold Checks, Service Points and Fluid Levels …………………. 118
136. Functional Test and Final Inspection …………………………………………….122
137. Fluids, Lubricants and Capacities ……………………………………………………..124
138. Specifications ……………………………………………………………………………124
139. Anti-Corrosion Additives ……………………………………………………………..125
140. Coolant Mixtures ……………………………………………………………………….125
141. Fuels ………………………………………………………………………………………..126
142. Tools …………………………………………………………………………………………….131
143. Tool box ……………………………………………………………………………………131
144. Carrying Tools onto the Machine ………………………………………………….131
145. Prepare the Machine for Maintenance ………………………………………………132
146. Introduction ……………………………………………………………………………….132
147. How to Make the Machine Safe (Loader Arm Lowered) ………………….133
148. How to Make the Machine Safe (Loader Arms Lifted) ……………………..133
149. Safety Mechanism ……………………………………………………………………..134
150. Cleaning the Machine ……………………………………………………………………..136
151. Introduction ……………………………………………………………………………….136
152. Preparing the Machine for Cleaning ……………………………………………..137
153. Cleaning the Machine …………………………………………………………………137
154. Checking for Damage ……………………………………………………………………..138
155. Check the Machine Body and Structure ………………………………………..138
156. Check the Seat and Seat Belt ……………………………………………………..138
157. Check the Tyres ………………………………………………………………………..138
158. Check the Electrical Circuits ………………………………………………………..138
159. Check the Hydraulic Hoses and Fittings ……………………………………….139
160. Checking the ROPS-FOPS Structure ……………………………………………139
161. Greasing ……………………………………………………………………………………….140
162. Introduction ……………………………………………………………………………….140
163. Preparing the Machine for Greasing …………………………………………….140
164. Loader Arms and Shovel …………………………………………………………….141
165. Centre Pivot, Rear Axle Pivots and Steer Rams …………………………….143
166. Quickhitch Locking-Pins ……………………………………………………………..143
167. Driveshafts ……………………………………………………………………………….144
168. Cab Door Hinges ……………………………………………………………………….144
169. Automatic Greasing System (if fitted) ……………………………………………145
170. Access Panels ……………………………………………………………………………….149
171. Introduction ……………………………………………………………………………….149
172. Rear Grille ………………………………………………………………………………..149
173. Heater Door ………………………………………………………………………………149
174. Engine Covers …………………………………………………………………………..150
175. Heater and Air Conditioning …………………………………………………………….151
176. Cleaning the Air Intake Filter ……………………………………………………….151
177. Cleaning the Re-Circulation Filter (if fitted) ……………………………………152
178. Brakes ………………………………………………………………………………………….153
179. Park Brake ………………………………………………………………………………..153
180. Foot Brake ………………………………………………………………………………..154
181. Electrical System ……………………………………………………………………………155
182. Battery ……………………………………………………………………………………..155
183. Battery Isolator Switch ………………………………………………………………..156
184. Jump Starting The Engine …………………………………………………………..157
185. Fuses and Relays ………………………………………………………………………158
186. Engine ………………………………………………………………………………………….162
187. Oil and Filter ……………………………………………………………………………..162
188. Cooling System …………………………………………………………………………165
189. Air Cleaner Assembly …………………………………………………………………168
190. Drive Belt ………………………………………………………………………………….171
191. Aftertreatment Exhaust System (If fitted) ………………………………………174
192. Fuel System …………………………………………………………………………………..175
193. Introduction ……………………………………………………………………………….175
194. Fuel Filter …………………………………………………………………………………176
195. Priming the System ……………………………………………………………………178
196. Hydraulic System ……………………………………………………………………………179
197. Introduction ……………………………………………………………………………….179
198. Releasing the Hydraulic Pressure ………………………………………………..179
199. De-Pressuring the Smooth Ride System ……………………………………….180
200. Fluid and Filters …………………………………………………………………………181
201. Transmission …………………………………………………………………………………185
202. Gearbox ……………………………………………………………………………………185
203. Axles ………………………………………………………………………………………..187
204. Tyres and Wheels …………………………………………………………………………..189
205. Tyre Inflation ……………………………………………………………………………..189
206. Checking the Wheel Nut Torques …………………………………………………190
207. Windscreen Washers ……………………………………………………………………..191
208. Fire Extinguisher (if fitted) ………………………………………………………………..192
209. Checking the Fire Extinguisher ……………………………………………………192
210. Optional Attachments
211. Introduction ……………………………………………………………………………………193
212. Attachments for your Machine ………………………………………………………….194

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