JCB 48 Z-1, 51 R-1 Compact Excavator Operator Manual 9831-1200

JCB 48 Z-1, 51 R-1 Compact Excavator Operator Manual 9831-1200 - Image 2

JCB 48 Z-1, 51 R-1 Compact Excavator Operator Manual 9831-1200 - Image 3

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JCB 48 Z-1, 51 R-1 Compact Excavator Operator Manual 9831-1200 - Image 5

jcb 48 z 1 51 r 1 compact excavator operator manual 9831 1200 2

jcb 48 z 1 51 r 1 compact excavator operator manual 9831 1200 3

JCB 48 Z-1, 51 R-1 Compact Excavator Operator Manual 9831-1200

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-1200
Number of Pages: 218
Size: 25.4MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 48 Z-1, 51 R-1 Compact Excavator

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
8. Cross References ………………………………………………………………………………………………………………… 2
9. Location of Manual ………………………………………………………………………………………………………………. 2
10. Safety
11. Safety – Yours and Others …………………………………………………………………………………………………….. 3
12. Safety Warnings …………………………………………………………………………………………………………………… 3
13. General Safety …………………………………………………………………………………………………………………….. 4
14. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
15. About the Product
16. Introduction
17. General ……………………………………………………………………………………………………………………………….. 7
18. Name and Address of the Manufacturer …………………………………………………………………………………. 7
19. Product Compliance ……………………………………………………………………………………………………………… 7
20. Description
21. General ……………………………………………………………………………………………………………………………….. 8
22. Intended Use ……………………………………………………………………………………………………………………….. 8
23. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
24. Optional Equipment and Attachments …………………………………………………………………………………….. 8
25. Danger Zone ……………………………………………………………………………………………………………………….. 8
26. Main Component Locations …………………………………………………………………………………………………… 9
27. Product and Component Identification
28. Machine …………………………………………………………………………………………………………………………….. 10
29. Engine ………………………………………………………………………………………………………………………………. 10
30. Operator Protective Structure ………………………………………………………………………………………………. 11
31. Safety Labels
32. General ……………………………………………………………………………………………………………………………… 13
33. Safety Label Identification ……………………………………………………………………………………………………. 14
34. Operator Station
35. Component Locations …………………………………………………………………………………………………………. 17
36. Console Switches
37. General ……………………………………………………………………………………………………………………………… 19
38. Interior Switches
39. Ignition Switch ……………………………………………………………………………………………………………………. 21
40. Cab Interior Light ……………………………………………………………………………………………………………….. 21
41. Control Pattern Selector ……………………………………………………………………………………………………… 22
42. Operation
43. Introduction
44. General ……………………………………………………………………………………………………………………………… 23
45. Operating Safety
46. General ……………………………………………………………………………………………………………………………… 24
47. Worksite Safety ………………………………………………………………………………………………………………….. 26
48. Risk Assessment ……………………………………………………………………………………………………………….. 27
49. Walk-Around Inspection
50. General ……………………………………………………………………………………………………………………………… 29
51. Entering and Leaving the Operator Station
52. General ……………………………………………………………………………………………………………………………… 30
53. Emergency Exit ………………………………………………………………………………………………………………….. 32
54. Doors
55. Operator Door ……………………………………………………………………………………………………………………. 33
56. Windows
57. Front Window …………………………………………………………………………………………………………………….. 35
58. Side Window ……………………………………………………………………………………………………………………… 36
59. Sun Visor-Sunblind
60. Sunblind ……………………………………………………………………………………………………………………………. 38
61. Before Starting the Engine
62. General ……………………………………………………………………………………………………………………………… 39
63. Operator Seat
64. General ……………………………………………………………………………………………………………………………… 40
65. Suspension Seat ………………………………………………………………………………………………………………… 40
66. Seat Belt
67. General ……………………………………………………………………………………………………………………………… 43
68. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 43
69. Mirrors
70. General ……………………………………………………………………………………………………………………………… 45
71. Starting the Engine
72. General ……………………………………………………………………………………………………………………………… 47
73. Immobiliser ………………………………………………………………………………………………………………………… 47
74. Warming Up ………………………………………………………………………………………………………………………. 51
75. Stopping and Parking
76. General ……………………………………………………………………………………………………………………………… 52
77. Preparing for Travel
78. General ……………………………………………………………………………………………………………………………… 53
79. Preparing for Worksite Travel ………………………………………………………………………………………………. 53
80. Beacon ……………………………………………………………………………………………………………………………… 53
81. Safety Equipment
82. General ……………………………………………………………………………………………………………………………… 55
83. Control Lock ………………………………………………………………………………………………………………………. 55
84. Drive Controls
85. Track Controls ……………………………………………………………………………………………………………………. 57
86. Hand Throttle Control …………………………………………………………………………………………………………. 57
87. Instruments
88. General ……………………………………………………………………………………………………………………………… 58
89. Instrument Panel ………………………………………………………………………………………………………………… 58
90. Getting the Machine Moving
91. General ……………………………………………………………………………………………………………………………… 69
92. Driving the Machine
93. General ……………………………………………………………………………………………………………………………… 70
94. Operating Levers-Pedals
95. General ……………………………………………………………………………………………………………………………… 71
96. Control Layouts ………………………………………………………………………………………………………………….. 71
97. Excavator Arm Controls ………………………………………………………………………………………………………. 71
98. Dozer Blade Controls …………………………………………………………………………………………………………. 74
99. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 75
100. Lifting and Loading
101. General ……………………………………………………………………………………………………………………………… 76
102. Load Charts ………………………………………………………………………………………………………………………. 76
103. Overload Warning System …………………………………………………………………………………………………… 77
104. Working with the Excavator Arm
105. General ……………………………………………………………………………………………………………………………… 78
106. Preparing to Use the Excavator Arm ……………………………………………………………………………………. 78
107. Lifting With the Excavator Arm …………………………………………………………………………………………….. 78
108. Digging ……………………………………………………………………………………………………………………………… 79
109. Working with the Dozer Blade
110. General ……………………………………………………………………………………………………………………………… 82
111. Dozing and Grading ……………………………………………………………………………………………………………. 82
112. Scraping and Cutting ………………………………………………………………………………………………………….. 82
113. Backfilling ………………………………………………………………………………………………………………………….. 82
114. Slopes
115. General ……………………………………………………………………………………………………………………………… 84
116. Driving on Slopes ………………………………………………………………………………………………………………. 84
117. Working on Slopes …………………………………………………………………………………………………………….. 84
118. Heating, Ventilating and Air-Conditioning (HVAC)
119. General ……………………………………………………………………………………………………………………………… 85
120. Air-Conditioning Controls …………………………………………………………………………………………………….. 85
121. Power Sockets
122. Auxiliary Power Socket ……………………………………………………………………………………………………….. 87
123. Cab Options
124. Multimedia Interface ……………………………………………………………………………………………………………. 88
125. Battery Isolator
126. General ……………………………………………………………………………………………………………………………… 89
127. Fire Extinguisher
128. General ……………………………………………………………………………………………………………………………… 90
129. Moving a Disabled Machine
130. General ……………………………………………………………………………………………………………………………… 91
131. Getting the Machine Unstuck ………………………………………………………………………………………………. 91
132. Jump-Starting the Engine ……………………………………………………………………………………………………. 91
133. Retrieval ……………………………………………………………………………………………………………………………. 92
134. Excavator Arm (Emergency Operation) …………………………………………………………………………………. 93
135. Lifting the Machine
136. General ……………………………………………………………………………………………………………………………… 94
137. Transporting the Machine
138. General ……………………………………………………………………………………………………………………………… 96
139. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………… 96
140. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………… 98
141. Operating Environment
142. General ……………………………………………………………………………………………………………………………. 100
143. Operating in Low Temperatures …………………………………………………………………………………………. 100
144. Operating in High Temperatures …………………………………………………………………………………………. 101
145. Refuelling
146. General ……………………………………………………………………………………………………………………………. 102
147. Low Fuel Levels ……………………………………………………………………………………………………………….. 102
148. Filling the Tank …………………………………………………………………………………………………………………. 102
149. Attachments
150. Working with Attachments
151. Introduction ………………………………………………………………………………………………………………………. 105
152. Attachments for your Machine ……………………………………………………………………………………………. 105
153. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 106
154. Impact Protection ……………………………………………………………………………………………………………… 109
155. Direct-Mounted Attachments
156. General ……………………………………………………………………………………………………………………………. 110
157. Quickhitch
158. Excavator Arm Quickhitch …………………………………………………………………………………………………. 111
159. Buckets
160. General ……………………………………………………………………………………………………………………………. 119
161. Bucket Teeth ……………………………………………………………………………………………………………………. 119
162. Rockbreaker
163. General ……………………………………………………………………………………………………………………………. 121
164. Preservation and Storage
165. Cleaning
166. General ……………………………………………………………………………………………………………………………. 125
167. Preparation ………………………………………………………………………………………………………………………. 125
168. Checking For Damage
169. General ……………………………………………………………………………………………………………………………. 127
170. Storage
171. General ……………………………………………………………………………………………………………………………. 128
172. Put into Storage ……………………………………………………………………………………………………………….. 128
173. During Storage …………………………………………………………………………………………………………………. 128
174. Take out of Storage ………………………………………………………………………………………………………….. 129
175. Security
176. General ……………………………………………………………………………………………………………………………. 130
177. JCB Plantguard ………………………………………………………………………………………………………………… 130
178. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 130
179. Maintenance
180. Introduction
181. General ……………………………………………………………………………………………………………………………. 131
182. Owner-Operator Support ……………………………………………………………………………………………………. 131
183. Service-Maintenance Agreements ………………………………………………………………………………………. 131
184. Obtaining Spare Parts ………………………………………………………………………………………………………. 132
185. Maintenance Safety
186. General ……………………………………………………………………………………………………………………………. 133
187. Fluids and Lubricants ……………………………………………………………………………………………………….. 134
188. Maintenance Schedules
189. General ……………………………………………………………………………………………………………………………. 138
190. How to Use the Maintenance Schedules …………………………………………………………………………….. 138
191. Maintenance Intervals ……………………………………………………………………………………………………….. 138
192. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 138
193. Functional Tests and Final Inspection …………………………………………………………………………………. 140
194. Maintenance Positions
195. General ……………………………………………………………………………………………………………………………. 142
196. Maintenance Position (Excavator Arm Lowered) ………………………………………………………………….. 142
197. Service Points
198. General ……………………………………………………………………………………………………………………………. 143
199. Access Apertures
200. General ……………………………………………………………………………………………………………………………. 145
201. Engine Compartment Cover ………………………………………………………………………………………………. 145
202. Hydraulic Compartment Cover …………………………………………………………………………………………… 145
203. Tools
204. General ……………………………………………………………………………………………………………………………. 147
205. Toolbox ……………………………………………………………………………………………………………………………. 147
206. Lubrication
207. General ……………………………………………………………………………………………………………………………. 148
208. Preparation ………………………………………………………………………………………………………………………. 148
209. Attachments
210. General …………………………………………………………………………………………………………………………… 149
211. Body and Framework
212. General …………………………………………………………………………………………………………………………… 150
213. Slew Ring Bearings ………………………………………………………………………………………………………….. 150
214. Pivot Pins ………………………………………………………………………………………………………………………… 151
215. Operator Station
216. General …………………………………………………………………………………………………………………………… 153
217. Operator Protective Structure …………………………………………………………………………………………….. 153
218. Seat ………………………………………………………………………………………………………………………………… 153
219. Seat Belt …………………………………………………………………………………………………………………………. 153
220. Controls …………………………………………………………………………………………………………………………… 154
221. Engine
222. General …………………………………………………………………………………………………………………………… 155
223. Oil …………………………………………………………………………………………………………………………………… 155
224. Drive Belt ………………………………………………………………………………………………………………………… 156
225. Air Filter
226. General …………………………………………………………………………………………………………………………… 157
227. Outer Element …………………………………………………………………………………………………………………. 157
228. Dust Valve ………………………………………………………………………………………………………………………. 158
229. Fuel System
230. General …………………………………………………………………………………………………………………………… 159
231. Fuel Filter ………………………………………………………………………………………………………………………… 160
232. Engine Fuel Filter …………………………………………………………………………………………………………….. 160
233. Water Separator ………………………………………………………………………………………………………………. 161
234. Cooling System
235. General …………………………………………………………………………………………………………………………… 162
236. Coolant ……………………………………………………………………………………………………………………………. 162
237. Cooling Pack …………………………………………………………………………………………………………………… 162
238. Tracks
239. General …………………………………………………………………………………………………………………………… 164
240. Steel ……………………………………………………………………………………………………………………………….. 164
241. Rubber ……………………………………………………………………………………………………………………………. 166
242. Hydraulic System
243. General …………………………………………………………………………………………………………………………… 167
244. Services ………………………………………………………………………………………………………………………….. 169
245. Oil …………………………………………………………………………………………………………………………………… 170
246. Cylinder Rams …………………………………………………………………………………………………………………. 170
247. Electrical System
248. General …………………………………………………………………………………………………………………………… 171
249. Battery …………………………………………………………………………………………………………………………….. 171
250. Battery Isolator ………………………………………………………………………………………………………………… 172
251. Fuses ……………………………………………………………………………………………………………………………… 173
252. Relays …………………………………………………………………………………………………………………………….. 173
253. Window Washer ……………………………………………………………………………………………………………….. 174
254. Miscellaneous
255. Fire Extinguisher ………………………………………………………………………………………………………………. 175
256. Technical Data
257. Static Dimensions
258. Dimensions ………………………………………………………………………………………………………………………. 177
259. Weights …………………………………………………………………………………………………………………………… 178
260. Performance Dimensions
261. Excavator Arm Dimensions and Performance ………………………………………………………………………. 180
262. Noise Emissions
263. General ……………………………………………………………………………………………………………………………. 184
264. Noise Data ………………………………………………………………………………………………………………………. 184

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