JCB 4CX Pilingmaster Operator Manual 9831-3050

JCB 4CX Pilingmaster Operator Manual 9831-3050 - Image 2

JCB 4CX Pilingmaster Operator Manual 9831-3050 - Image 3

JCB 4CX Pilingmaster Operator Manual 9831-3050 - Image 4

JCB 4CX Pilingmaster Operator Manual 9831-3050 - Image 5

jcb 4cx pilingmaster operator manual 9831 3050 2

jcb 4cx pilingmaster operator manual 9831 3050 3

JCB 4CX Pilingmaster Operator Manual 9831-3050

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-3050
Number of Pages: 340
Size: 43.7MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 4CX Pilingmaster

1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cross References ………………………………………………………………………………………………………………… 1
8. Location of Manual ………………………………………………………………………………………………………………. 1
9. Safety
10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
11. Safety Warnings …………………………………………………………………………………………………………………… 3
12. General Safety …………………………………………………………………………………………………………………….. 4
13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
14. About the Product
15. Introduction
16. General ……………………………………………………………………………………………………………………………….. 7
17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
18. Product Compliance ……………………………………………………………………………………………………………… 7
19. Description
20. General ……………………………………………………………………………………………………………………………….. 8
21. Intended Use ……………………………………………………………………………………………………………………….. 8
22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
23. Optional Equipment and Attachments …………………………………………………………………………………….. 8
24. Danger Zone ……………………………………………………………………………………………………………………….. 8
25. Main Component Locations …………………………………………………………………………………………………… 9
26. Product and Component Identification
27. Machine …………………………………………………………………………………………………………………………….. 12
28. Engine ………………………………………………………………………………………………………………………………. 12
29. Axle ………………………………………………………………………………………………………………………………….. 13
30. Gearbox …………………………………………………………………………………………………………………………….. 15
31. Operator Protective Structure ………………………………………………………………………………………………. 15
32. Safety Labels
33. General ……………………………………………………………………………………………………………………………… 17
34. Safety Label Identification ……………………………………………………………………………………………………. 17
35. Operator Station
36. Component Locations …………………………………………………………………………………………………………. 20
37. Interior Switches
38. Ignition Switch ……………………………………………………………………………………………………………………. 22
39. Multi-Purpose Switch ………………………………………………………………………………………………………….. 22
40. Cab Interior Light ……………………………………………………………………………………………………………….. 23
41. Console Switches
42. General ……………………………………………………………………………………………………………………………… 24
43. Road Lights ……………………………………………………………………………………………………………………….. 24
44. Rear Fog Lights …………………………………………………………………………………………………………………. 24
45. Hazard Warning Lights ……………………………………………………………………………………………………….. 24
46. Work Lights ……………………………………………………………………………………………………………………….. 24
47. Front Work Lights ………………………………………………………………………………………………………………. 25
48. Rear Work Lights ……………………………………………………………………………………………………………….. 25
49. Four Wheel Drive Selector ………………………………………………………………………………………………….. 25
50. Smooth Ride System (SRS) ………………………………………………………………………………………………… 25
51. Smooth Ride System with Hose Burst Check Valve ……………………………………………………………….. 25
52. Beacon ……………………………………………………………………………………………………………………………… 25
53. Air-Conditioning ………………………………………………………………………………………………………………….. 26
54. Window Heater ………………………………………………………………………………………………………………….. 26
55. Loader Quickhitch ………………………………………………………………………………………………………………. 26
56. High Exhaust System Temperature (HEST) …………………………………………………………………………… 26
57. Rear Window Wiper ……………………………………………………………………………………………………………. 26
58. Bi-Directional and Hammer Mode Selector ……………………………………………………………………………. 26
59. Hydraulic Flow Control ……………………………………………………………………………………………………….. 27
60. Return To Dig Enable …………………………………………………………………………………………………………. 27
61. Handheld Hydraulic Tool Circuits ………………………………………………………………………………………….. 27
62. Auto Drive …………………………………………………………………………………………………………………………. 27
63. Drinks Machine ………………………………………………………………………………………………………………….. 27
64. Piling Mode ……………………………………………………………………………………………………………………….. 27
65. Piling Speed ………………………………………………………………………………………………………………………. 27
66. Operation
67. Introduction
68. General ……………………………………………………………………………………………………………………………… 29
69. Operating Safety
70. General ……………………………………………………………………………………………………………………………… 30
71. Worksite Safety ………………………………………………………………………………………………………………….. 32
72. Risk Assessment ……………………………………………………………………………………………………………….. 33
73. Walk-Around Inspection
74. General ……………………………………………………………………………………………………………………………… 35
75. Entering and Leaving the Operator Station
76. General ……………………………………………………………………………………………………………………………… 36
77. Doors
78. Operator Door ……………………………………………………………………………………………………………………. 37
79. Windows
80. Side Window ……………………………………………………………………………………………………………………… 38
81. Rear Window …………………………………………………………………………………………………………………….. 38
82. Battery Isolator
83. General ……………………………………………………………………………………………………………………………… 40
84. Before Starting the Engine
85. General ……………………………………………………………………………………………………………………………… 41
86. Operator Seat
87. General ……………………………………………………………………………………………………………………………… 43
88. Suspension Seat ………………………………………………………………………………………………………………… 43
89. Seat Belt
90. General ……………………………………………………………………………………………………………………………… 47
91. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 47
92. Mirrors
93. General ……………………………………………………………………………………………………………………………… 49
94. Starting the Engine
95. General ……………………………………………………………………………………………………………………………… 50
96. Warming Up ………………………………………………………………………………………………………………………. 51
97. Immobiliser ………………………………………………………………………………………………………………………… 51
98. Stopping and Parking
99. General ……………………………………………………………………………………………………………………………… 55
100. Preparing for Travel
101. General ……………………………………………………………………………………………………………………………… 57
102. Preparing for Road Travel …………………………………………………………………………………………………… 58
103. Preparing for Worksite Travel ………………………………………………………………………………………………. 61
104. Beacon ……………………………………………………………………………………………………………………………… 62
105. Safety Equipment
106. Boom Lock ………………………………………………………………………………………………………………………… 63
107. Slew Lock …………………………………………………………………………………………………………………………. 63
108. Drive Controls
109. Steering Wheel ………………………………………………………………………………………………………………….. 65
110. Steering Column ………………………………………………………………………………………………………………… 65
111. Accelerator Pedal ……………………………………………………………………………………………………………….. 65
112. Hand Throttle Control …………………………………………………………………………………………………………. 66
113. Service Brake Pedal …………………………………………………………………………………………………………… 67
114. Park Brake ………………………………………………………………………………………………………………………… 67
115. Transmission Drive Lever ……………………………………………………………………………………………………. 67
116. Transmission Kickdown Switch …………………………………………………………………………………………….. 69
117. Transmission Dump Switch …………………………………………………………………………………………………. 69
118. Steer Mode Control ……………………………………………………………………………………………………………. 69
119. Transmission Mode …………………………………………………………………………………………………………….. 72
120. Instruments
121. Instrument Panel ………………………………………………………………………………………………………………… 73
122. Speedometer ……………………………………………………………………………………………………………………. 111
123. Getting the Machine Moving
124. General ……………………………………………………………………………………………………………………………. 112
125. Slopes
126. General ……………………………………………………………………………………………………………………………. 114
127. Driving on Slopes …………………………………………………………………………………………………………….. 114
128. Driving the Machine
129. Steer Modes …………………………………………………………………………………………………………………….. 118
130. Limited Slip Differential (LSD) ……………………………………………………………………………………………. 118
131. TorqueLock ………………………………………………………………………………………………………………………. 118
132. Operating Levers-Pedals
133. General ……………………………………………………………………………………………………………………………. 120
134. Control Layouts ………………………………………………………………………………………………………………… 120
135. Loader Controls ……………………………………………………………………………………………………………….. 120
136. Piling Arm Controls …………………………………………………………………………………………………………… 124
137. Stabiliser Controls …………………………………………………………………………………………………………….. 127
138. Auxiliary Circuit Controls ……………………………………………………………………………………………………. 129
139. Lifting and Loading
140. General ……………………………………………………………………………………………………………………………. 134
141. Working with the Loader
142. General ……………………………………………………………………………………………………………………………. 135
143. Filling the Shovel ……………………………………………………………………………………………………………… 136
144. Loading a Truck ……………………………………………………………………………………………………………….. 137
145. Working with the Piling Arm
146. Preparing to Use the Piling Arm …………………………………………………………………………………………. 138
147. Piling ……………………………………………………………………………………………………………………………….. 138
148. Heating, Ventilating and Air-Conditioning (HVAC)
149. Air-Conditioning Controls …………………………………………………………………………………………………… 140
150. Cab Heater Controls …………………………………………………………………………………………………………. 141
151. Face Level Fan ………………………………………………………………………………………………………………… 141
152. Extreme Cold Climate Heater
153. General ……………………………………………………………………………………………………………………………. 142
154. Power Sockets
155. Auxiliary Power Socket ……………………………………………………………………………………………………… 149
156. Radio
157. General ……………………………………………………………………………………………………………………………. 150
158. Fire Extinguisher
159. General ……………………………………………………………………………………………………………………………. 151
160. Moving a Disabled Machine
161. Getting the Machine Unstuck …………………………………………………………………………………………….. 152
162. Jump-Starting the Engine ………………………………………………………………………………………………….. 152
163. Retrieval ………………………………………………………………………………………………………………………….. 153
164. Loader Arm (Emergency Operation) …………………………………………………………………………………… 155
165. Piling Arm (Emergency Operation) ……………………………………………………………………………………… 156
166. Lifting the Machine
167. General ……………………………………………………………………………………………………………………………. 158
168. Transporting the Machine
169. General ……………………………………………………………………………………………………………………………. 162
170. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 162
171. Operating Environment
172. General ……………………………………………………………………………………………………………………………. 164
173. Operating in Low Temperatures …………………………………………………………………………………………. 164
174. Operating in High Temperatures …………………………………………………………………………………………. 164
175. Refuelling
176. General ……………………………………………………………………………………………………………………………. 166
177. Low Fuel Levels ……………………………………………………………………………………………………………….. 166
178. Filling the Tank …………………………………………………………………………………………………………………. 166
179. Attachments
180. Working with Attachments
181. Introduction ………………………………………………………………………………………………………………………. 169
182. Attachments for your Machine ……………………………………………………………………………………………. 169
183. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 170
184. Quickhitch
185. General ……………………………………………………………………………………………………………………………. 174
186. Loader Quickhitch …………………………………………………………………………………………………………….. 174
187. Loader Quickhitch Carriage ……………………………………………………………………………………………….. 175
188. Auxiliary Circuits
189. Handheld Hydraulic Tool Circuits ………………………………………………………………………………………… 177
190. Shovels
191. Shovel Forks ……………………………………………………………………………………………………………………. 179
192. Side-Shift Carriage
193. General ……………………………………………………………………………………………………………………………. 182
194. Hose Reel
195. General ……………………………………………………………………………………………………………………………. 184
196. Augers
197. General ……………………………………………………………………………………………………………………………. 186
198. Work Platforms
199. General ……………………………………………………………………………………………………………………………. 188
200. Preservation and Storage
201. Cleaning
202. General ……………………………………………………………………………………………………………………………. 189
203. Preparation ………………………………………………………………………………………………………………………. 191
204. Checking For Damage
205. General ……………………………………………………………………………………………………………………………. 192
206. Storage
207. General ……………………………………………………………………………………………………………………………. 193
208. Put into Storage ……………………………………………………………………………………………………………….. 193
209. During Storage …………………………………………………………………………………………………………………. 194
210. Take out of Storage ………………………………………………………………………………………………………….. 194
211. Security
212. General ……………………………………………………………………………………………………………………………. 195
213. JCB Plantguard ………………………………………………………………………………………………………………… 195
214. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 195
215. LiveLink …………………………………………………………………………………………………………………………… 195
216. Maintenance
217. Introduction
218. General ……………………………………………………………………………………………………………………………. 197
219. Owner-Operator Support ……………………………………………………………………………………………………. 197
220. Service-Maintenance Agreements ………………………………………………………………………………………. 198
221. Initial Service and Inspection ……………………………………………………………………………………………… 198
222. Obtaining Spare Parts ………………………………………………………………………………………………………. 198
223. Maintenance Safety
224. General ……………………………………………………………………………………………………………………………. 199
225. Fluids and Lubricants ……………………………………………………………………………………………………….. 200
226. Maintenance Schedules
227. General ……………………………………………………………………………………………………………………………. 204
228. How to Use the Maintenance Schedules …………………………………………………………………………….. 204
229. Maintenance Intervals ……………………………………………………………………………………………………….. 204
230. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 204
231. Functional Tests and Final Inspection …………………………………………………………………………………. 208
232. Maintenance Positions
233. General ……………………………………………………………………………………………………………………………. 211
234. Maintenance Position – Loader Arm Lowered ………………………………………………………………………. 211
235. Maintenance Position – Loader Arm Raised …………………………………………………………………………. 211
236. Service Points
237. General ……………………………………………………………………………………………………………………………. 214
238. Access Apertures
239. General ……………………………………………………………………………………………………………………………. 216
240. Engine Compartment Cover ………………………………………………………………………………………………. 216
241. Fuel Filter Cover ………………………………………………………………………………………………………………. 217
242. Front Grille ………………………………………………………………………………………………………………………. 218
243. Tools
244. General ……………………………………………………………………………………………………………………………. 219
245. Toolbox ……………………………………………………………………………………………………………………………. 219
246. Lubrication
247. General ……………………………………………………………………………………………………………………………. 220
248. Preparation ………………………………………………………………………………………………………………………. 220
249. Attachments
250. General …………………………………………………………………………………………………………………………… 221
251. Body and Framework
252. General …………………………………………………………………………………………………………………………… 222
253. Kingpost ………………………………………………………………………………………………………………………….. 224
254. Loader Arm
255. General …………………………………………………………………………………………………………………………… 225
256. Piling Arm
257. Check (Condition) …………………………………………………………………………………………………………….. 226
258. Lubricate ………………………………………………………………………………………………………………………….. 231
259. Stabilisers
260. Wear Pads …………………………………………………………………………………………….

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