JCB 4CX Pilingmaster Operator Manual 9831-7450

JCB 4CX Pilingmaster Operator Manual 9831-7450 - Image 2

JCB 4CX Pilingmaster Operator Manual 9831-7450 - Image 3

JCB 4CX Pilingmaster Operator Manual 9831-7450 - Image 4

JCB 4CX Pilingmaster Operator Manual 9831-7450 - Image 5

jcb 4cx pilingmaster operator manual 9831 7450 2

jcb 4cx pilingmaster operator manual 9831 7450 3

JCB 4CX Pilingmaster Operator Manual 9831-7450

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-7450
Number of Pages: 328
Size: 42.4MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 4CX Pilingmaster

1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
8. Cross References ………………………………………………………………………………………………………………… 1
9. Location of Manual ………………………………………………………………………………………………………………. 2
10. Safety
11. Safety – Yours and Others …………………………………………………………………………………………………….. 3
12. Safety Warnings …………………………………………………………………………………………………………………… 3
13. General Safety …………………………………………………………………………………………………………………….. 4
14. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
15. About the Product
16. Introduction
17. General ……………………………………………………………………………………………………………………………….. 7
18. Name and Address of the Manufacturer …………………………………………………………………………………. 7
19. Product Compliance ……………………………………………………………………………………………………………… 7
20. Description
21. General ……………………………………………………………………………………………………………………………….. 8
22. Intended Use ……………………………………………………………………………………………………………………….. 8
23. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
24. Optional Equipment and Attachments …………………………………………………………………………………….. 8
25. Danger Zone ……………………………………………………………………………………………………………………….. 8
26. Main Component Locations …………………………………………………………………………………………………. 10
27. Product and Component Identification
28. Machine …………………………………………………………………………………………………………………………….. 12
29. Engine ………………………………………………………………………………………………………………………………. 12
30. Axle ………………………………………………………………………………………………………………………………….. 13
31. Gearbox …………………………………………………………………………………………………………………………….. 15
32. Operator Protective Structure ………………………………………………………………………………………………. 15
33. Safety Labels
34. General ……………………………………………………………………………………………………………………………… 17
35. Safety Label Identification ……………………………………………………………………………………………………. 17
36. Operator Station
37. Component Locations …………………………………………………………………………………………………………. 20
38. Interior Switches
39. Ignition Switch ……………………………………………………………………………………………………………………. 22
40. Multi-Purpose Switch ………………………………………………………………………………………………………….. 22
41. Cab Interior Light ……………………………………………………………………………………………………………….. 23
42. Console Switches
43. General ……………………………………………………………………………………………………………………………… 24
44. Road Lights ……………………………………………………………………………………………………………………….. 24
45. Rear Fog Lights …………………………………………………………………………………………………………………. 24
46. Hazard Warning Lights ……………………………………………………………………………………………………….. 24
47. Work Lights ……………………………………………………………………………………………………………………….. 25
48. Front Work Lights ………………………………………………………………………………………………………………. 25
49. Rear Work Lights ……………………………………………………………………………………………………………….. 25
50. Four Wheel Drive Selector ………………………………………………………………………………………………….. 25
51. Smooth Ride System (SRS) ………………………………………………………………………………………………… 25
52. Smooth Ride System with Hose Burst Check Valve ……………………………………………………………….. 25
53. Beacon ……………………………………………………………………………………………………………………………… 25
54. Air-Conditioning ………………………………………………………………………………………………………………….. 26
55. Window Heater ………………………………………………………………………………………………………………….. 26
56. Loader Quickhitch ………………………………………………………………………………………………………………. 26
57. Rear Window Wiper ……………………………………………………………………………………………………………. 26
58. Bi-Directional and Hammer Mode Selector ……………………………………………………………………………. 26
59. Hydraulic Flow Control ……………………………………………………………………………………………………….. 26
60. Return To Dig Enable …………………………………………………………………………………………………………. 26
61. Handheld Hydraulic Tool Circuits ………………………………………………………………………………………….. 27
62. Auto Drive …………………………………………………………………………………………………………………………. 27
63. Drinks Machine ………………………………………………………………………………………………………………….. 27
64. Piling Mode ……………………………………………………………………………………………………………………….. 27
65. Piling Speed ………………………………………………………………………………………………………………………. 27
66. Operation
67. Introduction
68. General ……………………………………………………………………………………………………………………………… 29
69. Operating Safety
70. General ……………………………………………………………………………………………………………………………… 30
71. Worksite Safety ………………………………………………………………………………………………………………….. 32
72. Risk Assessment ……………………………………………………………………………………………………………….. 33
73. Walk-Around Inspection
74. General ……………………………………………………………………………………………………………………………… 35
75. Entering and Leaving the Operator Station
76. General ……………………………………………………………………………………………………………………………… 36
77. Doors
78. Operator Door ……………………………………………………………………………………………………………………. 37
79. Windows
80. Side Window ……………………………………………………………………………………………………………………… 38
81. Rear Window …………………………………………………………………………………………………………………….. 38
82. Battery Isolator
83. General ……………………………………………………………………………………………………………………………… 40
84. Before Starting the Engine
85. General ……………………………………………………………………………………………………………………………… 41
86. Operator Seat
87. General ……………………………………………………………………………………………………………………………… 43
88. Suspension Seat ………………………………………………………………………………………………………………… 43
89. Seat Belt
90. General ……………………………………………………………………………………………………………………………… 47
91. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 47
92. Mirrors
93. General ……………………………………………………………………………………………………………………………… 49
94. Starting the Engine
95. General ……………………………………………………………………………………………………………………………… 50
96. Immobiliser ………………………………………………………………………………………………………………………… 51
97. Warming Up ………………………………………………………………………………………………………………………. 54
98. Stopping and Parking
99. General ……………………………………………………………………………………………………………………………… 55
100. Preparing for Travel
101. General ……………………………………………………………………………………………………………………………… 57
102. Preparing for Road Travel …………………………………………………………………………………………………… 58
103. Preparing for Worksite Travel ………………………………………………………………………………………………. 61
104. Beacon ……………………………………………………………………………………………………………………………… 62
105. Safety Equipment
106. Boom Lock ………………………………………………………………………………………………………………………… 63
107. Slew Lock …………………………………………………………………………………………………………………………. 63
108. Drive Controls
109. Steering Wheel ………………………………………………………………………………………………………………….. 65
110. Steering Column ………………………………………………………………………………………………………………… 65
111. Accelerator Pedal ……………………………………………………………………………………………………………….. 65
112. Hand Throttle Control …………………………………………………………………………………………………………. 66
113. Service Brake Pedal …………………………………………………………………………………………………………… 67
114. Park Brake ………………………………………………………………………………………………………………………… 67
115. Transmission Drive Lever ……………………………………………………………………………………………………. 67
116. Transmission Kickdown Switch …………………………………………………………………………………………….. 69
117. Transmission Dump Switch …………………………………………………………………………………………………. 69
118. Steer Mode Control ……………………………………………………………………………………………………………. 69
119. Transmission Mode …………………………………………………………………………………………………………….. 72
120. Instruments
121. Instrument Panel ………………………………………………………………………………………………………………… 73
122. Speedometer ……………………………………………………………………………………………………………………. 109
123. Getting the Machine Moving
124. General ……………………………………………………………………………………………………………………………. 110
125. Slopes
126. General ……………………………………………………………………………………………………………………………. 112
127. Driving on Slopes …………………………………………………………………………………………………………….. 112
128. Driving the Machine
129. Steer Modes …………………………………………………………………………………………………………………….. 116
130. Limited Slip Differential (LSD) ……………………………………………………………………………………………. 116
131. TorqueLock ………………………………………………………………………………………………………………………. 116
132. Operating Levers-Pedals
133. General ……………………………………………………………………………………………………………………………. 118
134. Control Layouts ………………………………………………………………………………………………………………… 118
135. Loader Controls ……………………………………………………………………………………………………………….. 118
136. Piling Arm Controls …………………………………………………………………………………………………………… 122
137. Stabiliser Controls …………………………………………………………………………………………………………….. 125
138. Auxiliary Circuit Controls ……………………………………………………………………………………………………. 127
139. Lifting and Loading
140. General ……………………………………………………………………………………………………………………………. 132
141. Working with the Loader
142. General ……………………………………………………………………………………………………………………………. 133
143. Filling the Shovel ……………………………………………………………………………………………………………… 134
144. Loading a Truck ……………………………………………………………………………………………………………….. 135
145. Working with the Piling Arm
146. Preparing to Use the Piling Arm …………………………………………………………………………………………. 136
147. Piling ……………………………………………………………………………………………………………………………….. 136
148. Heating, Ventilating and Air-Conditioning (HVAC)
149. Air-Conditioning Controls …………………………………………………………………………………………………… 138
150. Cab Heater Controls …………………………………………………………………………………………………………. 139
151. Face Level Fan ………………………………………………………………………………………………………………… 139
152. Extreme Cold Climate Heater
153. General ……………………………………………………………………………………………………………………………. 140
154. Power Sockets
155. Auxiliary Power Socket ……………………………………………………………………………………………………… 147
156. Radio
157. General ……………………………………………………………………………………………………………………………. 148
158. Fire Extinguisher
159. General ……………………………………………………………………………………………………………………………. 149
160. Moving a Disabled Machine
161. Getting the Machine Unstuck …………………………………………………………………………………………….. 150
162. Jump-Starting the Engine ………………………………………………………………………………………………….. 150
163. Retrieval ………………………………………………………………………………………………………………………….. 151
164. Loader Arm (Emergency Operation) …………………………………………………………………………………… 153
165. Piling Arm (Emergency Operation) ……………………………………………………………………………………… 154
166. Lifting the Machine
167. General ……………………………………………………………………………………………………………………………. 156
168. Transporting the Machine
169. General ……………………………………………………………………………………………………………………………. 160
170. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 160
171. Operating Environment
172. General ……………………………………………………………………………………………………………………………. 162
173. Operating in Low Temperatures …………………………………………………………………………………………. 162
174. Operating in High Temperatures …………………………………………………………………………………………. 162
175. Refuelling
176. General ……………………………………………………………………………………………………………………………. 164
177. Low Fuel Levels ……………………………………………………………………………………………………………….. 164
178. Filling the Tank …………………………………………………………………………………………………………………. 164
179. Attachments
180. Working with Attachments
181. Introduction ………………………………………………………………………………………………………………………. 167
182. Attachments for your Machine ……………………………………………………………………………………………. 167
183. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 168
184. Quickhitch
185. General ……………………………………………………………………………………………………………………………. 172
186. Loader Quickhitch …………………………………………………………………………………………………………….. 172
187. Loader Quickhitch Carriage ……………………………………………………………………………………………….. 173
188. Auxiliary Circuits
189. Handheld Hydraulic Tool Circuits ………………………………………………………………………………………… 175
190. Shovels
191. Shovel Forks ……………………………………………………………………………………………………………………. 177
192. Side-Shift Carriage
193. General ……………………………………………………………………………………………………………………………. 180
194. Hose Reel
195. General ……………………………………………………………………………………………………………………………. 182
196. Augers
197. General ……………………………………………………………………………………………………………………………. 184
198. Work Platforms
199. General ……………………………………………………………………………………………………………………………. 186
200. Preservation and Storage
201. Cleaning
202. General ……………………………………………………………………………………………………………………………. 187
203. Preparation ………………………………………………………………………………………………………………………. 189
204. Checking For Damage
205. General ……………………………………………………………………………………………………………………………. 190
206. Storage
207. General ……………………………………………………………………………………………………………………………. 191
208. Put into Storage ……………………………………………………………………………………………………………….. 191
209. During Storage …………………………………………………………………………………………………………………. 191
210. Take out of Storage ………………………………………………………………………………………………………….. 192
211. Security
212. General ……………………………………………………………………………………………………………………………. 193
213. JCB Plantguard ………………………………………………………………………………………………………………… 193
214. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 193
215. LiveLink …………………………………………………………………………………………………………………………… 193
216. Maintenance
217. Introduction
218. General ……………………………………………………………………………………………………………………………. 195
219. Owner-Operator Support ……………………………………………………………………………………………………. 195
220. Service-Maintenance Agreements ………………………………………………………………………………………. 196
221. Initial Service and Inspection ……………………………………………………………………………………………… 196
222. Obtaining Spare Parts ………………………………………………………………………………………………………. 196
223. Maintenance Safety
224. General ……………………………………………………………………………………………………………………………. 197
225. Fluids and Lubricants ……………………………………………………………………………………………………….. 198
226. Maintenance Schedules
227. General ……………………………………………………………………………………………………………………………. 202
228. How to Use the Maintenance Schedules …………………………………………………………………………….. 202
229. Maintenance Intervals ……………………………………………………………………………………………………….. 202
230. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 203
231. Functional Tests and Final Inspection …………………………………………………………………………………. 206
232. Maintenance Positions
233. General ……………………………………………………………………………………………………………………………. 209
234. Maintenance Position – Loader Arm Lowered ………………………………………………………………………. 209
235. Maintenance Position – Loader Arm Raised …………………………………………………………………………. 209
236. Service Points
237. General ……………………………………………………………………………………………………………………………. 212
238. Access Apertures
239. General ……………………………………………………………………………………………………………………………. 214
240. Engine Compartment Cover ………………………………………………………………………………………………. 214
241. Front Grille ………………………………………………………………………………………………………………………. 215
242. Tools
243. General ……………………………………………………………………………………………………………………………. 217
244. Toolbox ……………………………………………………………………………………………………………………………. 217
245. Lubrication
246. General ……………………………………………………………………………………………………………………………. 218
247. Preparation ………………………………………………………………………………………………………………………. 218
248. Attachments
249. General …………………………………………………………………………………………………………………………… 219
250. Body and Framework
251. General …………………………………………………………………………………………………………………………… 220
252. Kingpost ………………………………………………………………………………………………………………………….. 222
253. Loader Arm
254. General …………………………………………………………………………………………………………………………… 223
255. Piling Arm
256. Check (Condition) …………………………………………………………………………………………………………….. 224
257. Lubricate ………………………………………………………………………………………………………………………….. 229
258. Stabilisers
259. Wear Pads ………………………………………………………………………………………………………………………. 237
260. Operator Station
261. General ………………………………………………

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