JCB 505-20 Loadall Operator Manual 9831-5117

JCB 505-20 Loadall Operator Manual 9831-5117 - Image 2

JCB 505-20 Loadall Operator Manual 9831-5117 - Image 3

JCB 505-20 Loadall Operator Manual 9831-5117 - Image 4

JCB 505-20 Loadall Operator Manual 9831-5117 - Image 5

jcb 505 20 loadall operator manual 9831 5117 2

jcb 505 20 loadall operator manual 9831 5117 3

JCB 505-20 Loadall Operator Manual 9831-5117

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-5117
Number of Pages: 280
Size: 32.0MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 505-20 Loadall

1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
8. Cross References ………………………………………………………………………………………………………………… 2
9. Safety
10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
11. Safety Warnings …………………………………………………………………………………………………………………… 3
12. General Safety …………………………………………………………………………………………………………………….. 4
13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
14. About the Product
15. Introduction
16. General ……………………………………………………………………………………………………………………………….. 7
17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
18. Product Compliance ……………………………………………………………………………………………………………… 7
19. Description
20. General ……………………………………………………………………………………………………………………………….. 8
21. Intended Use ……………………………………………………………………………………………………………………….. 8
22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
23. Optional Equipment and Attachments …………………………………………………………………………………….. 8
24. Danger Zone ……………………………………………………………………………………………………………………….. 8
25. Main Component Locations …………………………………………………………………………………………………… 9
26. Product and Component Identification
27. Machine …………………………………………………………………………………………………………………………….. 10
28. Engine ………………………………………………………………………………………………………………………………. 11
29. Axle ………………………………………………………………………………………………………………………………….. 11
30. Gearbox …………………………………………………………………………………………………………………………….. 12
31. Operator Protective Structure ………………………………………………………………………………………………. 13
32. Safety Labels
33. General ……………………………………………………………………………………………………………………………… 15
34. Safety Label Identification ……………………………………………………………………………………………………. 16
35. Operator Station
36. Component Locations …………………………………………………………………………………………………………. 18
37. Interior Switches
38. Ignition Switch ……………………………………………………………………………………………………………………. 20
39. Multi-Purpose Switch ………………………………………………………………………………………………………….. 20
40. Cab Interior Light ……………………………………………………………………………………………………………….. 21
41. Console Switches
42. General ……………………………………………………………………………………………………………………………… 23
43. Road Lights ……………………………………………………………………………………………………………………….. 23
44. Rear Fog Lights …………………………………………………………………………………………………………………. 23
45. Hazard Warning Lights ……………………………………………………………………………………………………….. 23
46. Work Lights ……………………………………………………………………………………………………………………….. 24
47. Boom Work Light ……………………………………………………………………………………………………………….. 24
48. Information ………………………………………………………………………………………………………………………… 24
49. Tilt Lock …………………………………………………………………………………………………………………………….. 24
50. Smooth Ride System (SRS) ………………………………………………………………………………………………… 24
51. Beacon ……………………………………………………………………………………………………………………………… 24
52. Heater ……………………………………………………………………………………………………………………………….. 24
53. Air-Conditioning ………………………………………………………………………………………………………………….. 25
54. Window Heater ………………………………………………………………………………………………………………….. 25
55. Controls Isolation ……………………………………………………………………………………………………………….. 25
56. Hydraulic Function ……………………………………………………………………………………………………………… 25
57. Hydraulic Mode ………………………………………………………………………………………………………………….. 25
58. Hydraulic Venting ……………………………………………………………………………………………………………….. 25
59. Hydraulic Tow Hitch ……………………………………………………………………………………………………………. 26
60. Reverse Fan ……………………………………………………………………………………………………………………… 26
61. Rear Window Wiper ……………………………………………………………………………………………………………. 26
62. Roof Window Wiper ……………………………………………………………………………………………………………. 26
63. Auxiliary Hydraulic Circuit ……………………………………………………………………………………………………. 26
64. Constant Flow ……………………………………………………………………………………………………………………. 27
65. Two Speed Range ……………………………………………………………………………………………………………… 27
66. Operation
67. Introduction
68. General ……………………………………………………………………………………………………………………………… 29
69. Operating Safety
70. General ……………………………………………………………………………………………………………………………… 30
71. Worksite Safety ………………………………………………………………………………………………………………….. 32
72. Risk Assessment ……………………………………………………………………………………………………………….. 33
73. Walk-Around Inspection
74. General ……………………………………………………………………………………………………………………………… 35
75. Entering and Leaving the Operator Station
76. General ……………………………………………………………………………………………………………………………… 36
77. Emergency Exit ………………………………………………………………………………………………………………….. 36
78. Doors
79. Operator Door ……………………………………………………………………………………………………………………. 38
80. Windows
81. Rear Window …………………………………………………………………………………………………………………….. 40
82. Battery Isolator
83. General ……………………………………………………………………………………………………………………………… 41
84. Before Starting the Engine
85. General ……………………………………………………………………………………………………………………………… 42
86. Operator Seat
87. General ……………………………………………………………………………………………………………………………… 43
88. Suspension Seat ………………………………………………………………………………………………………………… 43
89. Heated Seat Controls …………………………………………………………………………………………………………. 45
90. Seat Belt
91. General ……………………………………………………………………………………………………………………………… 46
92. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 46
93. Static Seat Belt ………………………………………………………………………………………………………………….. 47
94. Starting the Engine
95. General ……………………………………………………………………………………………………………………………… 49
96. Immobilizer ………………………………………………………………………………………………………………………… 51
97. Stopping and Parking
98. General ……………………………………………………………………………………………………………………………… 55
99. Preparing for Travel
100. General ……………………………………………………………………………………………………………………………… 56
101. Preparing for Road Travel …………………………………………………………………………………………………… 56
102. Preparing for Worksite Travel ………………………………………………………………………………………………. 58
103. Smooth Ride System (SRS) ………………………………………………………………………………………………… 58
104. Beacon ……………………………………………………………………………………………………………………………… 59
105. Safety Equipment
106. Control Lock ………………………………………………………………………………………………………………………. 61
107. Drive Controls
108. Steering Wheel ………………………………………………………………………………………………………………….. 62
109. Steering Column ………………………………………………………………………………………………………………… 62
110. Accelerator Pedal ……………………………………………………………………………………………………………….. 62
111. Hand Throttle Control …………………………………………………………………………………………………………. 62
112. Travel Speed Selector ………………………………………………………………………………………………………… 63
113. Service Brake Pedal …………………………………………………………………………………………………………… 64
114. Inching Pedal …………………………………………………………………………………………………………………….. 64
115. Park Brake ………………………………………………………………………………………………………………………… 65
116. Transmission Drive Lever ……………………………………………………………………………………………………. 66
117. Steer Mode Control ……………………………………………………………………………………………………………. 68
118. Instruments
119. Instrument Panel ………………………………………………………………………………………………………………… 69
120. Getting the Machine Moving
121. General ……………………………………………………………………………………………………………………………… 85
122. Slopes
123. General ……………………………………………………………………………………………………………………………… 87
124. Driving on Slopes ………………………………………………………………………………………………………………. 87
125. Working on Slopes …………………………………………………………………………………………………………….. 88
126. Driving the Machine
127. Steer Modes ………………………………………………………………………………………………………………………. 90
128. Operating Levers-Pedals
129. General ……………………………………………………………………………………………………………………………… 92
130. Control Layouts ………………………………………………………………………………………………………………….. 92
131. Boom Controls …………………………………………………………………………………………………………………… 92
132. Chassis Leveling Controls …………………………………………………………………………………………………… 93
133. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 93
134. Lifting and Loading
135. General ……………………………………………………………………………………………………………………………… 97
136. Load Charts ………………………………………………………………………………………………………………………. 97
137. Boom Indicators ……………………………………………………………………………………………………………….. 100
138. Inclinometers ……………………………………………………………………………………………………………………. 100
139. Working with the Boom
140. General ……………………………………………………………………………………………………………………………. 102
141. Fork Ratings …………………………………………………………………………………………………………………….. 103
142. Repositioning the Forks …………………………………………………………………………………………………….. 103
143. Working with Pallets …………………………………………………………………………………………………………. 104
144. Working with Bales …………………………………………………………………………………………………………… 106
145. Working with Irregular Loads ……………………………………………………………………………………………… 107
146. Stacking Loads ………………………………………………………………………………………………………………… 108
147. Filling the Shovel ……………………………………………………………………………………………………………… 109
148. Loading a Truck ……………………………………………………………………………………………………………….. 110
149. Heating, Ventilating and Air-Conditioning (HVAC)
150. General ……………………………………………………………………………………………………………………………. 111
151. Air-Conditioning Controls …………………………………………………………………………………………………… 111
152. Face Level Fan ………………………………………………………………………………………………………………… 112
153. Fire Extinguisher
154. General ……………………………………………………………………………………………………………………………. 113
155. Moving a Disabled Machine
156. General ……………………………………………………………………………………………………………………………. 114
157. Jump-Starting the Engine ………………………………………………………………………………………………….. 114
158. Retrieval ………………………………………………………………………………………………………………………….. 115
159. Transporting the Machine
160. General ……………………………………………………………………………………………………………………………. 119
161. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 119
162. Operating Environment
163. General ……………………………………………………………………………………………………………………………. 121
164. Operating in Low Temperatures …………………………………………………………………………………………. 121
165. Operating in High Temperatures …………………………………………………………………………………………. 121
166. Cab Filters ……………………………………………………………………………………………………………………….. 122
167. Refueling
168. General ……………………………………………………………………………………………………………………………. 123
169. Low Fuel Levels ……………………………………………………………………………………………………………….. 123
170. Filling the Tank …………………………………………………………………………………………………………………. 123
171. Attachments
172. Working with Attachments
173. Introduction ………………………………………………………………………………………………………………………. 125
174. Attachments for your Machine ……………………………………………………………………………………………. 125
175. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 126
176. Tool Carrier
177. General ……………………………………………………………………………………………………………………………. 130
178. Quick-fit Carriage
179. General ……………………………………………………………………………………………………………………………. 151
180. Tow Hitches
181. General ……………………………………………………………………………………………………………………………. 156
182. Ladder Hitch …………………………………………………………………………………………………………………….. 159
183. Hydraulic Tow Hitch ………………………………………………………………………………………………………….. 163
184. Mechanical Tow Hitch ……………………………………………………………………………………………………….. 165
185. Jibs
186. General ……………………………………………………………………………………………………………………………. 168
187. Extension Jib ……………………………………………………………………………………………………………………. 168
188. Roof Truss Jib ………………………………………………………………………………………………………………….. 169
189. Hooks
190. Fork-Mounted Hook ………………………………………………………………………………………………………….. 172
191. Work Platforms
192. General ……………………………………………………………………………………………………………………………. 173
193. Preservation and Storage
194. Cleaning
195. General ……………………………………………………………………………………………………………………………. 175
196. Preparation ………………………………………………………………………………………………………………………. 175
197. Checking For Damage
198. General ……………………………………………………………………………………………………………………………. 177
199. Storage
200. General ……………………………………………………………………………………………………………………………. 178
201. Put into Storage ……………………………………………………………………………………………………………….. 178
202. During Storage …………………………………………………………………………………………………………………. 178
203. Take out of Storage ………………………………………………………………………………………………………….. 179
204. Security
205. General ……………………………………………………………………………………………………………………………. 180
206. JCB Plantguard ………………………………………………………………………………………………………………… 180
207. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 180
208. LiveLink …………………………………………………………………………………………………………………………… 180
209. Maintenance
210. Introduction
211. General ……………………………………………………………………………………………………………………………. 181
212. Owner-Operator Support ……………………………………………………………………………………………………. 181
213. Service-Maintenance Agreements ………………………………………………………………………………………. 182
214. Initial Service and Inspection ……………………………………………………………………………………………… 182
215. Obtaining Spare Parts ………………………………………………………………………………………………………. 182
216. Maintenance Safety
217. General ……………………………………………………………………………………………………………………………. 183
218. Fluids and Lubricants ……………………………………………………………………………………………………….. 184
219. Maintenance Schedules
220. General ……………………………………………………………………………………………………………………………. 188
221. How to Use the Maintenance Schedules …………………………………………………………………………….. 188
222. Maintenance Intervals ……………………………………………………………………………………………………….. 188
223. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 189
224. Functional Tests and Final Inspection …………………………………………………………………………………. 191
225. Maintenance Positions
226. General ……………………………………………………………………………………………………………………………. 193
227. Maintenance Position – Boom Lowered ……………………………………………………………………………….. 193
228. Maintenance Position – Boom Raised …………………………………………………………………………………. 193
229. Service Points
230. General ……………………………………………………………………………………………………………………………. 196
231. Access Apertures
232. General ……………………………………………………………………………………………………………………………. 200
233. Engine Compartment Cover ………………………………………………………………………………………………. 200
234. Undershield ……………………………………………………………………………………………………………………… 200
235. Tools
236. General ……………………………………………………………………………………………………………………………. 202
237. Lubrication
238. General ……………………………………………………………………………………………………………………………. 203
239. Preparation ………………………………………………………………………………………………………………………. 203
240. Attachments
241. General …………………………………………………………………………………………………………………………… 204
242. Body and Framework
243. General …………………………………………………………………………………………………………………………… 205
244. Boom
245. General …………………………………………………………………………………………………………………………… 206
246. Operator Station
247. General …………………………………………………………………………………………………………………………… 207
248. Operator Protective Structure …………………………………………………………………………………………….. 207
249. Seat ………………………………………………………………………………………………………………………………… 207
250. Seat Belt …………………………………………………………………………………………………………………………. 207
251. Controls …………………………………………………………………………………………………………………………… 208
252. Engine
253. General …………………………………………………………………………………………………………………………… 209
254. Oil …………………………………

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