JCB 506-23, 509-23, 512-26 Loadall Operator Manual 9831-5000

JCB 506-23, 509-23, 512-26 Loadall Operator Manual 9831-5000 - Image 2

JCB 506-23, 509-23, 512-26 Loadall Operator Manual 9831-5000 - Image 3

JCB 506-23, 509-23, 512-26 Loadall Operator Manual 9831-5000 - Image 4

JCB 506-23, 509-23, 512-26 Loadall Operator Manual 9831-5000 - Image 5

jcb 506 23 509 23 512 26 loadall operator manual 9831 5000 2

jcb 506 23 509 23 512 26 loadall operator manual 9831 5000 3

JCB 506-23, 509-23, 512-26 Loadall Operator Manual 9831-5000

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-5000
Number of Pages: 340
Size: 36.5MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 506-23, 509-23, 512-26 Loadall

1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
8. Cross References ………………………………………………………………………………………………………………… 2
9. Safety
10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
11. Safety Warnings …………………………………………………………………………………………………………………… 3
12. General Safety …………………………………………………………………………………………………………………….. 4
13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
14. About the Product
15. Introduction
16. General ……………………………………………………………………………………………………………………………….. 7
17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
18. Product Compliance ……………………………………………………………………………………………………………… 7
19. Description
20. General ……………………………………………………………………………………………………………………………….. 8
21. Intended Use ……………………………………………………………………………………………………………………….. 8
22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
23. Optional Equipment and Attachments …………………………………………………………………………………….. 8
24. Danger Zone ……………………………………………………………………………………………………………………….. 8
25. Main Component Locations …………………………………………………………………………………………………… 9
26. Product and Component Identification
27. Machine …………………………………………………………………………………………………………………………….. 10
28. Engine ………………………………………………………………………………………………………………………………. 11
29. Axle ………………………………………………………………………………………………………………………………….. 12
30. Gearbox …………………………………………………………………………………………………………………………….. 14
31. Operator Protective Structure ………………………………………………………………………………………………. 15
32. Safety Labels
33. General ……………………………………………………………………………………………………………………………… 18
34. Safety Label Identification ……………………………………………………………………………………………………. 18
35. Operator Station
36. Component Locations …………………………………………………………………………………………………………. 20
37. Interior Switches
38. Ignition Switch ……………………………………………………………………………………………………………………. 22
39. Multi-Purpose Switch ………………………………………………………………………………………………………….. 22
40. Cab Interior Light ……………………………………………………………………………………………………………….. 23
41. Console Switches
42. General ……………………………………………………………………………………………………………………………… 25
43. Road Lights ……………………………………………………………………………………………………………………….. 25
44. Rear Fog Lights …………………………………………………………………………………………………………………. 25
45. Hazard Warning Lights ……………………………………………………………………………………………………….. 25
46. Work Lights ……………………………………………………………………………………………………………………….. 25
47. Transmission Mode …………………………………………………………………………………………………………….. 26
48. Transmission Disconnect …………………………………………………………………………………………………….. 26
49. Information ………………………………………………………………………………………………………………………… 26
50. Tilt Lock …………………………………………………………………………………………………………………………….. 26
51. Smooth Ride System (SRS) ………………………………………………………………………………………………… 26
52. Automatic Smooth Ride System …………………………………………………………………………………………… 26
53. Beacon ……………………………………………………………………………………………………………………………… 27
54. Heater ……………………………………………………………………………………………………………………………….. 27
55. Window Heater ………………………………………………………………………………………………………………….. 27
56. Inner Boom Extend-Retract …………………………………………………………………………………………………. 27
57. Controls Isolation ……………………………………………………………………………………………………………….. 27
58. Stabiliser Isolation ………………………………………………………………………………………………………………. 27
59. Chassis Levelling ……………………………………………………………………………………………………………….. 28
60. Hydraulic Function ……………………………………………………………………………………………………………… 28
61. Hydraulic Mode ………………………………………………………………………………………………………………….. 28
62. Hydraulic Venting ……………………………………………………………………………………………………………….. 28
63. Hydraulic Tow Hitch ……………………………………………………………………………………………………………. 28
64. Reverse Fan ……………………………………………………………………………………………………………………… 28
65. Rear Window Wiper ……………………………………………………………………………………………………………. 29
66. Roof Window Wiper ……………………………………………………………………………………………………………. 29
67. Auxiliary Hydraulic Circuit ……………………………………………………………………………………………………. 29
68. ECO-Power ……………………………………………………………………………………………………………………….. 29
69. Auto 2WD ………………………………………………………………………………………………………………………….. 30
70. Operation
71. Introduction
72. General ……………………………………………………………………………………………………………………………… 31
73. Operating Safety
74. General ……………………………………………………………………………………………………………………………… 32
75. Worksite Safety ………………………………………………………………………………………………………………….. 34
76. Risk Assessment ……………………………………………………………………………………………………………….. 35
77. Walk-Around Inspection
78. General ……………………………………………………………………………………………………………………………… 37
79. Entering and Leaving the Operator Station
80. General ……………………………………………………………………………………………………………………………… 38
81. Emergency Exit ………………………………………………………………………………………………………………….. 38
82. Doors
83. Operator Door ……………………………………………………………………………………………………………………. 40
84. Windows
85. Rear Window …………………………………………………………………………………………………………………….. 42
86. Battery Isolator
87. General ……………………………………………………………………………………………………………………………… 43
88. Before Starting the Engine
89. General ……………………………………………………………………………………………………………………………… 44
90. Operator Seat
91. General ……………………………………………………………………………………………………………………………… 45
92. Basic Seat …………………………………………………………………………………………………………………………. 45
93. Suspension Seat ………………………………………………………………………………………………………………… 46
94. Heated Seat Controls …………………………………………………………………………………………………………. 49
95. Seat Belt
96. General ……………………………………………………………………………………………………………………………… 50
97. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 50
98. Static Seat Belt ………………………………………………………………………………………………………………….. 51
99. Starting the Engine
100. General ……………………………………………………………………………………………………………………………… 53
101. Immobiliser ………………………………………………………………………………………………………………………… 54
102. Stopping and Parking
103. General ……………………………………………………………………………………………………………………………… 58
104. Preparing for Travel
105. General ……………………………………………………………………………………………………………………………… 59
106. Preparing for Road Travel …………………………………………………………………………………………………… 59
107. Preparing for Worksite Travel ………………………………………………………………………………………………. 62
108. Smooth Ride System (SRS) ………………………………………………………………………………………………… 65
109. Beacon ……………………………………………………………………………………………………………………………… 66
110. Safety Equipment
111. Control Lock ………………………………………………………………………………………………………………………. 68
112. Drive Controls
113. Steering Wheel ………………………………………………………………………………………………………………….. 71
114. Steering Column ………………………………………………………………………………………………………………… 71
115. Accelerator Pedal ……………………………………………………………………………………………………………….. 71
116. Service Brake Pedal …………………………………………………………………………………………………………… 71
117. Inching Pedal …………………………………………………………………………………………………………………….. 72
118. Park Brake ………………………………………………………………………………………………………………………… 72
119. Transmission Drive Lever ……………………………………………………………………………………………………. 72
120. Gear Lever ………………………………………………………………………………………………………………………… 76
121. Steer Mode Control ……………………………………………………………………………………………………………. 82
122. Transmission Mode …………………………………………………………………………………………………………….. 82
123. Instruments
124. Instrument Panel ………………………………………………………………………………………………………………… 83
125. Getting the Machine Moving
126. General ……………………………………………………………………………………………………………………………. 105
127. Slopes
128. General ……………………………………………………………………………………………………………………………. 108
129. Driving on Slopes …………………………………………………………………………………………………………….. 108
130. Working on Slopes …………………………………………………………………………………………………………… 109
131. Driving the Machine
132. Steer Modes …………………………………………………………………………………………………………………….. 111
133. Limited Slip Differential (LSD) ……………………………………………………………………………………………. 112
134. TorqueLock ………………………………………………………………………………………………………………………. 112
135. Towing Other Equipment …………………………………………………………………………………………………… 113
136. Operating Levers-Pedals
137. General ……………………………………………………………………………………………………………………………. 125
138. Control Layouts ………………………………………………………………………………………………………………… 125
139. Boom Controls …………………………………………………………………………………………………………………. 126
140. Chassis Levelling Controls ………………………………………………………………………………………………… 130
141. Auxiliary Circuit Controls ……………………………………………………………………………………………………. 131
142. Lifting and Loading
143. General ……………………………………………………………………………………………………………………………. 135
144. Load Charts …………………………………………………………………………………………………………………….. 135
145. Boom Indicators ……………………………………………………………………………………………………………….. 138
146. Inclinometers ……………………………………………………………………………………………………………………. 138
147. Interlocks …………………………………………………………………………………………………………………………. 139
148. Working with the Boom
149. General ……………………………………………………………………………………………………………………………. 140
150. Fork Ratings …………………………………………………………………………………………………………………….. 141
151. Repositioning the Forks …………………………………………………………………………………………………….. 141
152. Working with Pallets …………………………………………………………………………………………………………. 142
153. Working with Bales …………………………………………………………………………………………………………… 144
154. Working with Irregular Loads ……………………………………………………………………………………………… 145
155. Stacking Loads ………………………………………………………………………………………………………………… 146
156. Filling the Shovel ……………………………………………………………………………………………………………… 147
157. Loading a Truck ……………………………………………………………………………………………………………….. 148
158. Adjusting the Boom ………………………………………………………………………………………………………….. 148
159. Heating, Ventilating and Air-Conditioning (HVAC)
160. General ……………………………………………………………………………………………………………………………. 150
161. Air-Conditioning Controls …………………………………………………………………………………………………… 150
162. Face Level Fan ………………………………………………………………………………………………………………… 151
163. Fire Extinguisher
164. General ……………………………………………………………………………………………………………………………. 152
165. Moving a Disabled Machine
166. Jump-Starting the Engine ………………………………………………………………………………………………….. 153
167. Recovery Hitch …………………………………………………………………………………………………………………. 153
168. Lifting the Machine
169. General ……………………………………………………………………………………………………………………………. 157
170. Transporting the Machine
171. General ……………………………………………………………………………………………………………………………. 159
172. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 159
173. Operating Environment
174. General ……………………………………………………………………………………………………………………………. 162
175. Operating in Low Temperatures …………………………………………………………………………………………. 162
176. Operating in High Temperatures …………………………………………………………………………………………. 163
177. Refuelling
178. General ……………………………………………………………………………………………………………………………. 164
179. Low Fuel Levels ……………………………………………………………………………………………………………….. 164
180. Filling the Tank …………………………………………………………………………………………………………………. 164
181. Attachments
182. Working with Attachments
183. Introduction ………………………………………………………………………………………………………………………. 167
184. Attachments for your Machine ……………………………………………………………………………………………. 167
185. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 168
186. Quick-fit Carriage
187. General ……………………………………………………………………………………………………………………………. 172
188. Tow Hitches
189. General ……………………………………………………………………………………………………………………………. 176
190. Ladder Hitch …………………………………………………………………………………………………………………….. 179
191. Hydraulic Tow Hitch ………………………………………………………………………………………………………….. 183
192. Mechanical Tow Hitch ……………………………………………………………………………………………………….. 185
193. Side-Shift Carriage
194. General ……………………………………………………………………………………………………………………………. 188
195. Jibs
196. General ……………………………………………………………………………………………………………………………. 193
197. Extension Jib ……………………………………………………………………………………………………………………. 193
198. Roof Truss Jib ………………………………………………………………………………………………………………….. 194
199. Hooks
200. Fork-Mounted Hook ………………………………………………………………………………………………………….. 197
201. Preservation and Storage
202. Cleaning
203. General ……………………………………………………………………………………………………………………………. 199
204. Preparation ………………………………………………………………………………………………………………………. 200
205. Checking For Damage
206. General ……………………………………………………………………………………………………………………………. 201
207. Storage
208. General ……………………………………………………………………………………………………………………………. 202
209. Put into Storage ……………………………………………………………………………………………………………….. 202
210. During Storage …………………………………………………………………………………………………………………. 203
211. Take out of Storage ………………………………………………………………………………………………………….. 203
212. Security
213. General ……………………………………………………………………………………………………………………………. 204
214. LiveLink …………………………………………………………………………………………………………………………… 204
215. Maintenance
216. Introduction
217. General ……………………………………………………………………………………………………………………………. 205
218. Owner-Operator Support ……………………………………………………………………………………………………. 205
219. Service-Maintenance Agreements ………………………………………………………………………………………. 206
220. Initial Service and Inspection ……………………………………………………………………………………………… 206
221. Obtaining Spare Parts ………………………………………………………………………………………………………. 206
222. Maintenance Safety
223. General ……………………………………………………………………………………………………………………………. 207
224. Fluids and Lubricants ……………………………………………………………………………………………………….. 208
225. Maintenance Schedules
226. General ……………………………………………………………………………………………………………………………. 212
227. How to Use the Maintenance Schedules …………………………………………………………………………….. 212
228. Maintenance Intervals ……………………………………………………………………………………………………….. 212
229. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 212
230. Functional Tests and Final Inspection …………………………………………………………………………………. 215
231. Maintenance Positions
232. General ……………………………………………………………………………………………………………………………. 218
233. Maintenance Position – Boom Lowered ……………………………………………………………………………….. 218
234. Maintenance Position – Boom Raised …………………………………………………………………………………. 219
235. Service Points
236. General ……………………………………………………………………………………………………………………………. 222
237. Access Apertures
238. General ……………………………………………………………………………………………………………………………. 229
239. Battery Cover …………………………………………………………………………………………………………………… 229
240. Engine Compartment Cover ………………………………………………………………………………………………. 230
241. Rear Cover ………………………………………………………………………………………………………………………. 231
242. Undershield ……………………………………………………………………………………………………………………… 231
243. Tools
244. General ……………………………………………………………………………………………………………………………. 233
245. Lubrication
246. General ……………………………………………………………………………………………………………………………. 234
247. Preparation ………………………………………………………………………………………………………………………. 234
248. Attachments
249. General …………………………………………………………………………………………………………………………… 235
250. Body and Framework
251. General ………………………………………………………………………………………………..

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