JCB 506-36, 507-42, 509-42, 510-56 Loadall Operator Manual 9811-5967

JCB 506-36, 507-42, 509-42, 510-56 Loadall Operator Manual 9811-5967 - Image 2

JCB 506-36, 507-42, 509-42, 510-56 Loadall Operator Manual 9811-5967 - Image 3

JCB 506-36, 507-42, 509-42, 510-56 Loadall Operator Manual 9811-5967 - Image 4

JCB 506-36, 507-42, 509-42, 510-56 Loadall Operator Manual 9811-5967 - Image 5

jcb 506 36 507 42 509 42 510 56 loadall operator manual 9811 5967 2

jcb 506 36 507 42 509 42 510 56 loadall operator manual 9811 5967 3

JCB 506-36, 507-42, 509-42, 510-56 Loadall Operator Manual 9811-5967

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-5967
Number of Pages: 210
Size: 16.0MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 506-36, 507-42, 509-42, 510-56 Loadall

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Units of Measurement ……………………………………………………………………1
10. Left Side, Right Side ………………………………………………………………………1
11. Using the Machine …………………………………………………………………………1
12. Cab-Canopy …………………………………………………………………………………1
13. Cross References ………………………………………………………………………….2
14. Machine Description …………………………………………………………………………..3
15. The JCB Loadall ……………………………………………………………………………3
16. Intended Use ………………………………………………………………………………..3
17. Component Location ……………………………………………………………………..3
18. Safety Check List ……………………………………………………………………………….5
19. Safety – Yours and Others ………………………………………………………………5
20. General Safety ……………………………………………………………………………..5
21. Operating Safety …………………………………………………………………………..7
22. Maintenance Safety …………………………………………………………………….. 11
23. Safety Labels …………………………………………………………………………………..16
24. Introduction …………………………………………………………………………………16
25. Safety Label Identification …………………………………………………………….17
26. Identifying Your Machine …………………………………………………………………..20
27. Machine Identification Plate ………………………………………………………….20
28. Component Identification Plates …………………………………………………….21
29. Machine Security ……………………………………………………………………………..24
30. Introduction …………………………………………………………………………………24
31. JCB Plantguard …………………………………………………………………………..24
32. Operation
33. Introduction ……………………………………………………………………………………..25
34. Before Entering the Cab ……………………………………………………………………26
35. Entering and Leaving the Cab ……………………………………………………………27
36. Emergency Exit …………………………………………………………………………..28
37. Doors and Windows …………………………………………………………………………29
38. Opening and Closing the Door ………………………………………………………29
39. Opening and Closing the Upper Door Section …………………………………29
40. Seat Controls …………………………………………………………………………………..31
41. Introduction …………………………………………………………………………………31
42. Suspension Seat (KAB 100 Series – Mechanical) …………………………….32
43. Seat Belt …………………………………………………………………………………………33
44. Inertia Reel Seat Belt …………………………………………………………………..33
45. Cab Layout ……………………………………………………………………………………..34
46. Component Key …………………………………………………………………………..35
47. Drive Controls, Switches and Instruments ……………………………………………36
48. Drive Controls ……………………………………………………………………………..36
49. Switches …………………………………………………………………………………….39
50. Instrument Panel …………………………………………………………………………42
51. Air Conditioning and Cab Heater Controls ………………………………………47
52. Operating Levers ……………………………………………………………………………..48
53. Introduction …………………………………………………………………………………48
54. Boom and Carriage Controls …………………………………………………………49
55. Auxiliary Controls ………………………………………………………………………..50
56. Chassis Leveling (Sway) Control …………………………………………………..51
57. Stabilizer Controls (if fitted) …………………………………………………………..52
58. Safety Equipment …………………………………………………………………………….54
59. Control Locks ……………………………………………………………………………..54
60. Load Charts ………………………………………………………………………………..55
61. Boom Indicators ………………………………………………………………………….57
62. Inclinometer ………………………………………………………………………………..57
63. Beacon ………………………………………………………………………………………58
64. Fire Extinguisher (if fitted) …………………………………………………………….59
65. Before Starting the Engine …………………………………………………………………60
66. Starting the Engine …………………………………………………………………………..62
67. Preparing the Machine for Travel ……………………………………………………….63
68. Introduction …………………………………………………………………………………63
69. Preparing for Road Travel …………………………………………………………….63
70. Preparing for Site Travel ……………………………………………………………….64
71. Getting the Machine Moving ………………………………………………………………66
72. Operating Practices ……………………………………………………………………..66
73. Operating Procedure ……………………………………………………………………67
74. Stopping and Parking the Machine ……………………………………………………..68
75. Working with the Machine …………………………………………………………………69
76. Operating Practices and Site Safety ………………………………………………69
77. Clothing and Safety Equipment ……………………………………………………..69
78. Danger Zone ………………………………………………………………………………69
79. Working with the Boom ………………………………………………………………..70
80. Use of Machines on Gradients or Slopes ………………………………………..79
81. RAS (Rear Axle Stabilization) System …………………………………………….82
82. Interlock System ………………………………………………………………………….83
83. Operating Environment ……………………………………………………………………..84
84. Introduction …………………………………………………………………………………84
85. Operating in Low Temperatures …………………………………………………….84
86. Operating in High Temperatures ……………………………………………………84
87. Refuelling the Machine ……………………………………………………………………..85
88. Low Fuel Levels ………………………………………………………………………….85
89. Filling the Tank ……………………………………………………………………………85
90. Moving a Disabled Machine ………………………………………………………………87
91. Recovery Hitch ……………………………………………………………………………87
92. Transporting the Machine ………………………………………………………………….88
93. Lifting a Machine ……………………………………………………………………………..89
94. Storage of the Machine …………………………………………………………………….90
95. Introduction …………………………………………………………………………………90
96. Storage Area ………………………………………………………………………………90
97. Prepare the Machine for Storage …………………………………………………..90
98. Put the Machine into Storage ………………………………………………………..90
99. During Storage ……………………………………………………………………………90
100. Take the Machine Out of Storage …………………………………………………..91
101. Routine Maintenance
102. Service Requirements ………………………………………………………………………93
103. Introduction …………………………………………………………………………………93
104. Owner-Operator Support ………………………………………………………………93
105. Service-Maintenance Agreements …………………………………………………93
106. Initial Service and Inspection (100 Hours) ……………………………………….93
107. Fit for Purpose Tests for Lifting Equipment ………………………………………94
108. Obtaining Replacement Parts ………………………………………………………..94
109. Health and Safety …………………………………………………………………………….95
110. Lubricants …………………………………………………………………………………..95
111. Battery ……………………………………………………………………………………….97
112. Service Schedules ……………………………………………………………………………99
113. Introduction …………………………………………………………………………………99
114. How to Use the Service Schedules ………………………………………………..99
115. Calendar Equivalents …………………………………………………………………..99
116. Pre-start Cold Checks, Service Points and Fluid Levels ………………….100
117. Functional Test and Final Inspection …………………………………………….103
118. Fluids, Lubricants and Capacities ……………………………………………………..105
119. Coolant Mixtures ……………………………………………………………………….106
120. Fuel …………………………………………………………………………………………107
121. Prepare the Machine for Maintenance ……………………………………………… 110
122. Introduction ………………………………………………………………………………. 110
123. How to Make the Machine Safe (Boom Lowered) ………………………….. 111
124. How to Make the Machine Safe (Boom Lifted) ………………………………. 112
125. Cleaning the Machine …………………………………………………………………….. 115
126. Introduction ………………………………………………………………………………. 115
127. Preparing the Machine for Cleaning …………………………………………….. 115
128. Cleaning the Machine ………………………………………………………………… 116
129. Checking for Damage …………………………………………………………………….. 118
130. Check the Machine Body and Structure ……………………………………….. 118
131. Check the Tires ………………………………………………………………………… 118
132. Check the Seat and Seat Belt …………………………………………………….. 118
133. Check the Hydraulic Hoses and Fittings ………………………………………. 118
134. Checking the ROPS-FOPS Structure …………………………………………… 119
135. Greasing ……………………………………………………………………………………….120
136. Introduction ……………………………………………………………………………….120
137. Preparing the Machine for Greasing …………………………………………….120
138. Every 50 Hours ………………………………………………………………………….121
139. Every 500 Hours ………………………………………………………………………..123
140. Every 1000 Hours ………………………………………………………………………126
141. Oiling ……………………………………………………………………………………………127
142. Park Brake Cable ………………………………………………………………………127
143. Control Levers …………………………………………………………………………..127
144. Boom Chains …………………………………………………………………………….128
145. Access Panels ……………………………………………………………………………….129
146. Battery Cover ……………………………………………………………………………129
147. Engine Cover …………………………………………………………………………….130
148. Undershield ………………………………………………………………………………131
149. Rear Boom Cover ………………………………………………………………………132
150. Central Access Panels ……………………………………………………………….133
151. Cab Heater and Air Conditioning ………………………………………………………134
152. Changing the Air Intake Filter ………………………………………………………134
153. Boom ……………………………………………………………………………………………135
154. Boom Chains …………………………………………………………………………….135
155. Brakes ………………………………………………………………………………………….139
156. Park Brake ………………………………………………………………………………..139
157. Foot Brake ………………………………………………………………………………..141
158. Electrical System ……………………………………………………………………………142
159. Battery ……………………………………………………………………………………..142
160. Jump Starting the Engine ……………………………………………………………143
161. Fuses ……………………………………………………………………………………….144
162. Primary Fuses …………………………………………………………………………..146
163. Relays ……………………………………………………………………………………..147
164. Engine ………………………………………………………………………………………….149
165. Oil and Filter ……………………………………………………………………………..149
166. Cooling System …………………………………………………………………………151
167. Front End Accessory Drive Belt …………………………………………………..153
168. Air Filter ……………………………………………………………………………………155
169. Fuel System …………………………………………………………………………………..158
170. Introduction ……………………………………………………………………………….158
171. Water Separator and Engine Fuel Filter ………………………………………..158
172. Bleeding the System ………………………………………………………………….163
173. Hydraulic System ……………………………………………………………………………164
174. Introduction ……………………………………………………………………………….164
175. Releasing the Hydraulic Pressure ………………………………………………..165
176. Oil and Filter ……………………………………………………………………………..166
177. Hose Burst Protection Valves ………………………………………………………169
178. Transmission …………………………………………………………………………………171
179. Gearbox ……………………………………………………………………………………171
180. Axles ………………………………………………………………………………………..173
181. Tires and Wheels ……………………………………………………………………………177
182. Tire Ballast ………………………………………………………………………………..177
183. Tire Inflation ………………………………………………………………………………177
184. Wheel Nuts ……………………………………………………………………………….178
185. Wheel Alignment ……………………………………………………………………………179
186. Introduction ……………………………………………………………………………….179
187. Manual Steer Mode Selector ……………………………………………………….179
188. Wear Pads …………………………………………………………………………………….180
189. Boom Wear Pad Clearance …………………………………………………………180
190. Windshield Washer …………………………………………………………………………182
191. Checking the Level …………………………………………………………………….182
192. Fire Extinguisher (if fitted) ………………………………………………………………..183
193. Checking the Fire Extinguisher ……………………………………………………183
194. Optional Attachments
195. Introduction ……………………………………………………………………………………185
196. Attachments for your Machine ………………………………………………………….186
197. Connecting-Disconnecting Hydraulic Hoses ……………………………………….187
198. Introduction ……………………………………………………………………………….187
199. Connecting the Hydraulic Hoses ………………………………………………….187
200. Disconnecting the Hydraulic Hoses ………………………………………………188
201. Quick Release Couplings ……………………………………………………………189
202. Q-Fit Attachments …………………………………………………………………………..191
203. Mechanical Pin Locking ………………………………………………………………191
204. Specifications
205. Static Dimensions …………………………………………………………………………..193
206. All Models …………………………………………………………………………………193
207. Performance Dimensions ………………………………………………………………..194
208. Lift Performance ………………………………………………………………………..194
209. Maximum Wading Depth …………………………………………………………….195
210. Tire Sizes and Pressures ………………………………………………………………..196
211. Introduction ……………………………………………………………………………….196
212. Specifications ……………………………………………………………………………196
213. Load Charts …………………………………………………………………………………..198
214. Introduction ……………………………………………………………………………….198
215. Warranty Information
216. Machine Service Record Sheet ………………………………………………………..199

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