JCB 506-36, 507-42, 509-42, 510-56, 512-56, 514-56 Tier 4 Loadall Operator Manual 9821-6717

JCB 506-36, 507-42, 509-42, 510-56, 512-56, 514-56 Tier 4 Loadall Operator Manual 9821-6717 - Image 2

JCB 506-36, 507-42, 509-42, 510-56, 512-56, 514-56 Tier 4 Loadall Operator Manual 9821-6717 - Image 3

JCB 506-36, 507-42, 509-42, 510-56, 512-56, 514-56 Tier 4 Loadall Operator Manual 9821-6717 - Image 4

JCB 506-36, 507-42, 509-42, 510-56, 512-56, 514-56 Tier 4 Loadall Operator Manual 9821-6717 - Image 5

jcb 506 36 507 42 509 42 510 56 512 56 514 56 tier 4 loadall operator manual 9821 6717 2

jcb 506 36 507 42 509 42 510 56 512 56 514 56 tier 4 loadall operator manual 9821 6717 3

JCB 506-36, 507-42, 509-42, 510-56, 512-56, 514-56 Tier 4 Loadall Operator Manual 9821-6717

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-6717
Number of Pages: 226
Size: 20.6MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 506-36, 507-42, 509-42, 510-56, 512-56, 514-56 Tier 4 Loadall

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Product Compliance ………………………………………………………………………1
8. Machine Model and Serial Number ………………………………………………….1
9. Using this Manual ………………………………………………………………………….1
10. Left Side, Right Side ………………………………………………………………………2
11. Cab-Canopy …………………………………………………………………………………2
12. Cross References ………………………………………………………………………….2
13. Machine Description …………………………………………………………………………..3
14. The JCB Loadall ……………………………………………………………………………3
15. Intended Use ………………………………………………………………………………..3
16. Component Location ……………………………………………………………………..3
17. Safety Check List ……………………………………………………………………………….5
18. Safety – Yours and Others ………………………………………………………………5
19. General Safety ……………………………………………………………………………..5
20. Operating Safety …………………………………………………………………………..7
21. Maintenance Safety …………………………………………………………………….. 11
22. Safety Labels …………………………………………………………………………………..16
23. Introduction …………………………………………………………………………………16
24. Safety Label Identification …………………………………………………………….17
25. Identifying Your Machine …………………………………………………………………..20
26. Machine Identification Plate ………………………………………………………….20
27. Component Identification Plates …………………………………………………….21
28. Machine Security ……………………………………………………………………………..24
29. Introduction …………………………………………………………………………………24
30. JCB Plantguard …………………………………………………………………………..24
31. Operation
32. Introduction ……………………………………………………………………………………..27
33. Before Entering the Cab ……………………………………………………………………28
34. Entering and Leaving the Cab ……………………………………………………………29
35. Emergency Exit …………………………………………………………………………..30
36. Doors and Windows …………………………………………………………………………31
37. Opening and Closing the Door ………………………………………………………31
38. Opening and Closing the Upper Door Section …………………………………31
39. Seat Controls …………………………………………………………………………………..32
40. Introduction …………………………………………………………………………………32
41. Suspension Seat (KAB 100 Series – Mechanical) …………………………….33
42. Seat Belt …………………………………………………………………………………………34
43. Inertia Reel Seat Belt …………………………………………………………………..34
44. Cab Layout ……………………………………………………………………………………..35
45. Component Key …………………………………………………………………………..36
46. Drive Controls, Switches and Instruments ……………………………………………37
47. Drive Controls ……………………………………………………………………………..37
48. Switches …………………………………………………………………………………….40
49. Instrument Panel …………………………………………………………………………43
50. Air Conditioning and Cab Heater Controls ………………………………………48
51. Operating Levers ……………………………………………………………………………..49
52. Introduction …………………………………………………………………………………49
53. Boom and Carriage Controls …………………………………………………………50
54. Auxiliary Controls ………………………………………………………………………..51
55. Chassis Leveling (Sway) Control …………………………………………………..52
56. Stabilizer Controls (if fitted) …………………………………………………………..53
57. Safety Equipment …………………………………………………………………………….55
58. Control Locks ……………………………………………………………………………..55
59. Load Charts ………………………………………………………………………………..56
60. Boom Indicators ………………………………………………………………………….58
61. Inclinometer ………………………………………………………………………………..58
62. Beacon ………………………………………………………………………………………59
63. Fire Extinguisher (if fitted) …………………………………………………………….60
64. Before Starting the Engine …………………………………………………………………61
65. Starting the Engine …………………………………………………………………………..63
66. Preparing the Machine for Travel ……………………………………………………….65
67. Introduction …………………………………………………………………………………65
68. Preparing for Road Travel …………………………………………………………….65
69. Preparing for Site Travel ……………………………………………………………….66
70. Getting the Machine Moving ………………………………………………………………68
71. Operating Practices ……………………………………………………………………..68
72. Operating Procedure ……………………………………………………………………69
73. Stopping and Parking the Machine ……………………………………………………..70
74. Working with the Machine …………………………………………………………………71
75. Operating Practices and Site Safety ………………………………………………71
76. Clothing and Safety Equipment ……………………………………………………..71
77. Danger Zone ………………………………………………………………………………71
78. Safety Practices ………………………………………………………………………….71
79. Working with the Boom ………………………………………………………………..73
80. Use of Machines on Gradients or Slopes ………………………………………..82
81. RAS (Rear Axle Stabilization) System …………………………………………….84
82. Interlock System ………………………………………………………………………….85
83. Operating Environment ……………………………………………………………………..86
84. Operating in Low Temperatures …………………………………………………….86
85. Operating in High Temperatures ……………………………………………………86
86. Refuelling the Machine ……………………………………………………………………..87
87. Low Fuel Levels ………………………………………………………………………….87
88. Filling the Tank ……………………………………………………………………………87
89. Moving a Disabled Machine ………………………………………………………………89
90. Recovery Hitch ……………………………………………………………………………89
91. Transporting the Machine ………………………………………………………………….90
92. Lifting a Machine ……………………………………………………………………………..91
93. Storage of the Machine …………………………………………………………………….92
94. Introduction …………………………………………………………………………………92
95. Storage Area ………………………………………………………………………………92
96. Prepare the Machine for Storage …………………………………………………..92
97. Put the Machine into Storage ………………………………………………………..92
98. During Storage ……………………………………………………………………………92
99. Take the Machine Out of Storage …………………………………………………..93
100. Routine Maintenance
101. Service Requirements ………………………………………………………………………95
102. Introduction …………………………………………………………………………………95
103. Owner-Operator Support ………………………………………………………………95
104. Environmental Protection Agency and California Air Resources Board .95
105. Service-Maintenance Agreements …………………………………………………96
106. Initial Service and Inspection (100 Hours) ……………………………………….96
107. Fit for Purpose Tests for Lifting Equipment ………………………………………96
108. Obtaining Replacement Parts ………………………………………………………..96
109. Health and Safety …………………………………………………………………………….97
110. Lubricants …………………………………………………………………………………..97
111. Battery ……………………………………………………………………………………….99
112. Service Schedules ………………………………………………………………………….101
113. Introduction ……………………………………………………………………………….101
114. How to Use the Service Schedules ………………………………………………101
115. Calendar Equivalents …………………………………………………………………101
116. Pre-start Cold Checks, Service Points and Fluid Levels ………………….102
117. Functional Test and Final Inspection …………………………………………….105
118. Fluids, Lubricants and Capacities ……………………………………………………..107
119. Coolant Mixtures ……………………………………………………………………….108
120. Fuel ……………………………………………………………………………………………..109
121. Fuels ………………………………………………………………………………………..109
122. Prepare the Machine for Maintenance ……………………………………………… 114
123. Introduction ………………………………………………………………………………. 114
124. How to Make the Machine Safe (Boom Lowered) ………………………….. 115
125. How to Make the Machine Safe (Boom Lifted) ………………………………. 116
126. Cleaning the Machine …………………………………………………………………….. 119
127. Introduction ………………………………………………………………………………. 119
128. Preparing the Machine for Cleaning …………………………………………….. 119
129. Cleaning the Machine …………………………………………………………………120
130. Checking for Damage ……………………………………………………………………..123
131. Check the Machine Body and Structure ………………………………………..123
132. Check the Tires …………………………………………………………………………123
133. Check the Seat and Seat Belt ……………………………………………………..123
134. Check the Hydraulic Hoses and Fittings ……………………………………….123
135. Check the Electrical Circuits ………………………………………………………..124
136. Checking the ROPS-FOPS Structure ……………………………………………124
137. Greasing ……………………………………………………………………………………….126
138. Introduction ……………………………………………………………………………….126
139. Preparing the Machine for Greasing …………………………………………….126
140. Every 50 Hours ………………………………………………………………………….127
141. Every 500 Hours ………………………………………………………………………..130
142. Every 1000 Hours ………………………………………………………………………133
143. Oiling ……………………………………………………………………………………………134
144. Park Brake Cable ………………………………………………………………………134
145. Control Levers …………………………………………………………………………..134
146. Boom Chains …………………………………………………………………………….135
147. Access Panels ……………………………………………………………………………….136
148. Battery Cover ……………………………………………………………………………136
149. Engine Cover …………………………………………………………………………….137
150. Undershield ………………………………………………………………………………138
151. Rear Boom Cover ………………………………………………………………………139
152. Central Access Panels ……………………………………………………………….140
153. Cab Heater and Air Conditioning ………………………………………………………141
154. Changing the Air Intake Filter ………………………………………………………141
155. Boom ……………………………………………………………………………………………142
156. Boom Chains …………………………………………………………………………….142
157. Brakes ………………………………………………………………………………………….146
158. Park Brake ………………………………………………………………………………..146
159. Foot Brake ………………………………………………………………………………..148
160. Electrical System ……………………………………………………………………………149
161. Battery ……………………………………………………………………………………..149
162. Jump Starting the Engine ……………………………………………………………150
163. Fuses ……………………………………………………………………………………….151
164. Primary Fuses …………………………………………………………………………..153
165. Relays ……………………………………………………………………………………..154
166. Engine Compartment Fuse and Relay Box ……………………………………156
167. Engine ………………………………………………………………………………………….157
168. Oil and Filter ……………………………………………………………………………..157
169. Cooling System …………………………………………………………………………160
170. Crankcase Ventilation …………………………………………………………………162
171. Front End Accessory Drive Belt …………………………………………………..163
172. Air Filter ……………………………………………………………………………………165
173. Fuel System …………………………………………………………………………………..167
174. Introduction ……………………………………………………………………………….167
175. Water Separator and Engine Fuel Filter ………………………………………..168
176. Bleeding the System ………………………………………………………………….172
177. Hydraulic System ……………………………………………………………………………173
178. Introduction ……………………………………………………………………………….173
179. Releasing the Hydraulic Pressure ………………………………………………..174
180. Oil and Filter ……………………………………………………………………………..175
181. Hose Burst Protection Valves ………………………………………………………178
182. Transmission …………………………………………………………………………………180
183. Gearbox ……………………………………………………………………………………180
184. Axles ………………………………………………………………………………………..182
185. Tires and Wheels ……………………………………………………………………………186
186. Tire Ballast ………………………………………………………………………………..186
187. Semi Solid Tires ………………………………………………………………………..186
188. Tire Inflation ………………………………………………………………………………187
189. Wheel Nuts ……………………………………………………………………………….188
190. Wheel Alignment ……………………………………………………………………………189
191. Introduction ……………………………………………………………………………….189
192. Manual Steer Mode Selector ……………………………………………………….189
193. Wear Pads …………………………………………………………………………………….190
194. Boom Wear Pad Clearance …………………………………………………………190
195. Windshield Washer …………………………………………………………………………192
196. Checking the Level …………………………………………………………………….192
197. Fire Extinguisher (if fitted) ………………………………………………………………..193
198. Checking the Fire Extinguisher ……………………………………………………193
199. Optional Attachments
200. Introduction ……………………………………………………………………………………195
201. Attachments for your Machine ………………………………………………………….196
202. Connecting-Disconnecting Hydraulic Hoses ……………………………………….197
203. Introduction ……………………………………………………………………………….197
204. Connecting the Hydraulic Hoses ………………………………………………….197
205. Disconnecting the Hydraulic Hoses ………………………………………………198
206. Quick Release Couplings ……………………………………………………………199
207. Q-Fit Attachments …………………………………………………………………………..201
208. Mechanical Pin Locking ………………………………………………………………201
209. Specifications
210. Static Dimensions …………………………………………………………………………..203
211. All Models …………………………………………………………………………………203
212. Performance Dimensions ………………………………………………………………..204
213. Lift Performance ………………………………………………………………………..204
214. Maximum Wading Depth …………………………………………………………….205
215. Tire Sizes and Pressures ………………………………………………………………..206
216. Introduction ……………………………………………………………………………….206
217. Specifications ……………………………………………………………………………206
218. Warranty Information
219. Machine Service Record Sheet ………………………………………………………..209
220. Emission Control System Maintenance and Warranty Statement (all EPA and
221. CARB Regulated Territories) …………………………………………………………… 211
222. Emissions Control System Warranty ……………………………………………. 211
223. Maintenance, Replacement And Repair Of Emission Control System Warrantied Components ………………………………………………………………….. 211
224. Terms Of Emission Control System Warranty ……………………………….. 211
225. Emission Control System Maintenance and Warranty Statement (EPA Regulated Territories Only) ……………………………………………………………………..213
226. Items Covered By Emissions System Warranty ……………………………..213
227. Emission Control System Maintenance And Warranty Statement (CARB) 214
228. California Emission Control Warranty Statement ……………………………214

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