JCB 508-66, 509-45, 510-44, 510-55 Loadall Operator Manual 9831-5050

JCB 508-66, 509-45, 510-44, 510-55 Loadall Operator Manual 9831-5050 - Image 2

JCB 508-66, 509-45, 510-44, 510-55 Loadall Operator Manual 9831-5050 - Image 3

JCB 508-66, 509-45, 510-44, 510-55 Loadall Operator Manual 9831-5050 - Image 4

JCB 508-66, 509-45, 510-44, 510-55 Loadall Operator Manual 9831-5050 - Image 5

jcb 508 66 509 45 510 44 510 55 loadall operator manual 9831 5050 2

jcb 508 66 509 45 510 44 510 55 loadall operator manual 9831 5050 3

JCB 508-66, 509-45, 510-44, 510-55 Loadall Operator Manual 9831-5050

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-5050
Number of Pages: 308
Size: 32.3MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 508-66, 509-45, 510-44, 510-55 Loadall

1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
8. Cross References ………………………………………………………………………………………………………………… 2
9. Safety
10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
11. Safety Warnings …………………………………………………………………………………………………………………… 3
12. General Safety …………………………………………………………………………………………………………………….. 4
13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
14. About the Product
15. Introduction
16. General ……………………………………………………………………………………………………………………………….. 7
17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
18. Product Compliance ……………………………………………………………………………………………………………… 7
19. Description
20. General ……………………………………………………………………………………………………………………………….. 8
21. Intended Use ……………………………………………………………………………………………………………………….. 8
22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
23. Optional Equipment and Attachments …………………………………………………………………………………….. 8
24. Danger Zone ……………………………………………………………………………………………………………………….. 8
25. Main Component Locations …………………………………………………………………………………………………… 8
26. Product and Component Identification
27. Machine …………………………………………………………………………………………………………………………….. 10
28. Engine ………………………………………………………………………………………………………………………………. 11
29. Axle ………………………………………………………………………………………………………………………………….. 12
30. Operator Protective Structure ………………………………………………………………………………………………. 13
31. Safety Labels
32. General ……………………………………………………………………………………………………………………………… 15
33. Safety Label Identification ……………………………………………………………………………………………………. 15
34. Operator Station
35. Component Locations …………………………………………………………………………………………………………. 17
36. Interior Switches
37. Ignition Switch ……………………………………………………………………………………………………………………. 18
38. Multi-Purpose Switch ………………………………………………………………………………………………………….. 18
39. Cab Interior Light ……………………………………………………………………………………………………………….. 19
40. Console Switches
41. General ……………………………………………………………………………………………………………………………… 21
42. Road Lights ……………………………………………………………………………………………………………………….. 21
43. Rear Fog Lights …………………………………………………………………………………………………………………. 21
44. Hazard Warning Lights ……………………………………………………………………………………………………….. 21
45. Work Lights ……………………………………………………………………………………………………………………….. 21
46. Transmission Mode …………………………………………………………………………………………………………….. 22
47. Transmission Disconnect …………………………………………………………………………………………………….. 22
48. Information ………………………………………………………………………………………………………………………… 22
49. Tilt Lock …………………………………………………………………………………………………………………………….. 22
50. Beacon ……………………………………………………………………………………………………………………………… 22
51. Heater ……………………………………………………………………………………………………………………………….. 22
52. Window Heater ………………………………………………………………………………………………………………….. 22
53. Inner Boom Extend-Retract …………………………………………………………………………………………………. 23
54. Controls Isolation ……………………………………………………………………………………………………………….. 23
55. Stabiliser Isolation ………………………………………………………………………………………………………………. 23
56. Chassis Levelling ……………………………………………………………………………………………………………….. 23
57. Hydraulic Function ……………………………………………………………………………………………………………… 23
58. Hydraulic Venting ……………………………………………………………………………………………………………….. 23
59. Reverse Fan ……………………………………………………………………………………………………………………… 23
60. Rear Window Wiper ……………………………………………………………………………………………………………. 24
61. Roof Window Wiper ……………………………………………………………………………………………………………. 24
62. Auxiliary Hydraulic Circuit ……………………………………………………………………………………………………. 24
63. Operation
64. Introduction
65. General ……………………………………………………………………………………………………………………………… 25
66. Operating Safety
67. General ……………………………………………………………………………………………………………………………… 26
68. Worksite Safety ………………………………………………………………………………………………………………….. 28
69. Risk Assessment ……………………………………………………………………………………………………………….. 29
70. Walk-Around Inspection
71. General ……………………………………………………………………………………………………………………………… 31
72. Entering and Leaving the Operator Station
73. General ……………………………………………………………………………………………………………………………… 32
74. Emergency Exit ………………………………………………………………………………………………………………….. 32
75. Doors
76. Operator Door ……………………………………………………………………………………………………………………. 34
77. Windows
78. Rear Window …………………………………………………………………………………………………………………….. 36
79. Battery Isolator
80. General ……………………………………………………………………………………………………………………………… 37
81. Before Starting the Engine
82. General ……………………………………………………………………………………………………………………………… 38
83. Operator Seat
84. General ……………………………………………………………………………………………………………………………… 39
85. Basic Seat …………………………………………………………………………………………………………………………. 39
86. Suspension Seat ………………………………………………………………………………………………………………… 40
87. Heated Seat Controls …………………………………………………………………………………………………………. 43
88. Seat Belt
89. General ……………………………………………………………………………………………………………………………… 44
90. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 44
91. Static Seat Belt ………………………………………………………………………………………………………………….. 45
92. Starting the Engine
93. General ……………………………………………………………………………………………………………………………… 47
94. Immobiliser ………………………………………………………………………………………………………………………… 48
95. Stopping and Parking
96. General ……………………………………………………………………………………………………………………………… 52
97. Preparing for Travel
98. General ……………………………………………………………………………………………………………………………… 53
99. Preparing for Road Travel …………………………………………………………………………………………………… 53
100. Preparing for Worksite Travel ………………………………………………………………………………………………. 56
101. Beacon ……………………………………………………………………………………………………………………………… 58
102. Safety Equipment
103. Control Lock ………………………………………………………………………………………………………………………. 60
104. Drive Controls
105. Steering Wheel ………………………………………………………………………………………………………………….. 63
106. Steering Column ………………………………………………………………………………………………………………… 63
107. Accelerator Pedal ……………………………………………………………………………………………………………….. 63
108. Service Brake Pedal …………………………………………………………………………………………………………… 63
109. Park Brake ………………………………………………………………………………………………………………………… 64
110. Transmission Drive Lever ……………………………………………………………………………………………………. 64
111. Gear Lever ………………………………………………………………………………………………………………………… 66
112. Steer Mode Control ……………………………………………………………………………………………………………. 67
113. Instruments
114. Instrument Panel ………………………………………………………………………………………………………………… 68
115. Getting the Machine Moving
116. General ……………………………………………………………………………………………………………………………… 88
117. Slopes
118. General ……………………………………………………………………………………………………………………………… 90
119. Driving on Slopes ………………………………………………………………………………………………………………. 90
120. Working on Slopes …………………………………………………………………………………………………………….. 91
121. Driving the Machine
122. Steer Modes ………………………………………………………………………………………………………………………. 93
123. Limited Slip Differential (LSD) ……………………………………………………………………………………………… 94
124. Towing Other Equipment …………………………………………………………………………………………………….. 94
125. Operating Levers-Pedals
126. General ……………………………………………………………………………………………………………………………… 97
127. Control Layouts ………………………………………………………………………………………………………………….. 97
128. Boom Controls …………………………………………………………………………………………………………………… 97
129. Chassis Levelling Controls ………………………………………………………………………………………………… 100
130. Stabiliser Controls …………………………………………………………………………………………………………….. 101
131. Auxiliary Circuit Controls ……………………………………………………………………………………………………. 104
132. Lifting and Loading
133. General ……………………………………………………………………………………………………………………………. 108
134. Load Charts …………………………………………………………………………………………………………………….. 108
135. Boom Indicators ……………………………………………………………………………………………………………….. 111
136. Inclinometers ……………………………………………………………………………………………………………………. 111
137. Interlocks …………………………………………………………………………………………………………………………. 112
138. Working with the Boom
139. General ……………………………………………………………………………………………………………………………. 114
140. Fork Ratings …………………………………………………………………………………………………………………….. 115
141. Repositioning the Forks …………………………………………………………………………………………………….. 115
142. Working with Pallets …………………………………………………………………………………………………………. 116
143. Working with Bales …………………………………………………………………………………………………………… 118
144. Working with Irregular Loads ……………………………………………………………………………………………… 119
145. Stacking Loads ………………………………………………………………………………………………………………… 120
146. Filling the Shovel ……………………………………………………………………………………………………………… 121
147. Loading a Truck ……………………………………………………………………………………………………………….. 122
148. Adjusting the Boom ………………………………………………………………………………………………………….. 122
149. Heating, Ventilating and Air-Conditioning (HVAC)
150. General ……………………………………………………………………………………………………………………………. 124
151. Air-Conditioning Controls …………………………………………………………………………………………………… 124
152. Face Level Fan ………………………………………………………………………………………………………………… 125
153. Fire Extinguisher
154. General ……………………………………………………………………………………………………………………………. 126
155. Moving a Disabled Machine
156. Jump-Starting the Engine ………………………………………………………………………………………………….. 127
157. Recovery Hitch …………………………………………………………………………………………………………………. 127
158. Lifting the Machine
159. General ……………………………………………………………………………………………………………………………. 129
160. Transporting the Machine
161. General ……………………………………………………………………………………………………………………………. 130
162. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 130
163. Operating Environment
164. General ……………………………………………………………………………………………………………………………. 133
165. Operating in Low Temperatures …………………………………………………………………………………………. 133
166. Operating in High Temperatures …………………………………………………………………………………………. 134
167. Refuelling
168. General ……………………………………………………………………………………………………………………………. 135
169. Low Fuel Levels ……………………………………………………………………………………………………………….. 135
170. Filling the Tank …………………………………………………………………………………………………………………. 135
171. Attachments
172. Working with Attachments
173. Introduction ………………………………………………………………………………………………………………………. 137
174. Attachments for your Machine ……………………………………………………………………………………………. 137
175. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 138
176. Quick-fit Carriage
177. General ……………………………………………………………………………………………………………………………. 142
178. Side-Shift Carriage
179. General ……………………………………………………………………………………………………………………………. 146
180. Fork Positioner
181. General ……………………………………………………………………………………………………………………………. 151
182. Jibs
183. General ……………………………………………………………………………………………………………………………. 153
184. Extension Jib ……………………………………………………………………………………………………………………. 153
185. Roof Truss Jib ………………………………………………………………………………………………………………….. 154
186. Hooks
187. Fork-Mounted Hook ………………………………………………………………………………………………………….. 157
188. Preservation and Storage
189. Cleaning
190. General ……………………………………………………………………………………………………………………………. 159
191. Preparation ………………………………………………………………………………………………………………………. 160
192. Checking For Damage
193. General ……………………………………………………………………………………………………………………………. 161
194. Storage
195. General ……………………………………………………………………………………………………………………………. 162
196. Put into Storage ……………………………………………………………………………………………………………….. 162
197. During Storage …………………………………………………………………………………………………………………. 163
198. Take out of Storage ………………………………………………………………………………………………………….. 163
199. Security
200. General ……………………………………………………………………………………………………………………………. 164
201. LiveLink …………………………………………………………………………………………………………………………… 164
202. Maintenance
203. Introduction
204. General ……………………………………………………………………………………………………………………………. 165
205. Owner-Operator Support ……………………………………………………………………………………………………. 165
206. Service-Maintenance Agreements ………………………………………………………………………………………. 166
207. Initial Service and Inspection ……………………………………………………………………………………………… 166
208. Obtaining Spare Parts ………………………………………………………………………………………………………. 166
209. Maintenance Safety
210. General ……………………………………………………………………………………………………………………………. 167
211. Fluids and Lubricants ……………………………………………………………………………………………………….. 168
212. Maintenance Schedules
213. General ……………………………………………………………………………………………………………………………. 172
214. How to Use the Maintenance Schedules …………………………………………………………………………….. 172
215. Maintenance Intervals ……………………………………………………………………………………………………….. 172
216. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 172
217. Functional Tests and Final Inspection …………………………………………………………………………………. 175
218. Maintenance Positions
219. General ……………………………………………………………………………………………………………………………. 178
220. Maintenance Position – Boom Lowered ……………………………………………………………………………….. 178
221. Maintenance Position – Boom Raised …………………………………………………………………………………. 179
222. Service Points
223. General ……………………………………………………………………………………………………………………………. 182
224. Access Apertures
225. General ……………………………………………………………………………………………………………………………. 187
226. Battery Cover …………………………………………………………………………………………………………………… 187
227. Engine Compartment Cover ………………………………………………………………………………………………. 188
228. Rear Cover ………………………………………………………………………………………………………………………. 189
229. Undershield ……………………………………………………………………………………………………………………… 189
230. Tools
231. General ……………………………………………………………………………………………………………………………. 191
232. Lubrication
233. General ……………………………………………………………………………………………………………………………. 192
234. Preparation ………………………………………………………………………………………………………………………. 192
235. Attachments
236. General …………………………………………………………………………………………………………………………… 193
237. Body and Framework
238. General …………………………………………………………………………………………………………………………… 194
239. Pivot Pins ………………………………………………………………………………………………………………………… 194
240. Boom
241. General …………………………………………………………………………………………………………………………… 196
242. Boom Chains …………………………………………………………………………………………………………………… 199
243. Operator Station
244. General …………………………………………………………………………………………………………………………… 203
245. Operator Protective Structure …………………………………………………………………………………………….. 203
246. Seat ………………………………………………………………………………………………………………………………… 203
247. Seat Belt …………………………………………………………………………………………………………………………. 203
248. Controls …………………………………………………………………………………………………………………………… 204
249. Engine
250. General …………………………………………………………………………………………………………………………… 205
251. Oil …………………………………………………………………………………………………………………………………… 206
252. Drive Belt ………………………………………………………………………………………………………………………… 208
253. Emissions Control System ………………………………………………………………………………..

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