JCB 515-40 Loadall Operator Manual 9821-0950-5

JCB 515-40 Loadall Operator Manual 9821-0950-5 - Image 2

JCB 515-40 Loadall Operator Manual 9821-0950-5 - Image 3

JCB 515-40 Loadall Operator Manual 9821-0950-5 - Image 4

JCB 515-40 Loadall Operator Manual 9821-0950-5 - Image 5

jcb 515 40 loadall operator manual 9821 0950 5 2

jcb 515 40 loadall operator manual 9821 0950 5 3

JCB 515-40 Loadall Operator Manual 9821-0950-5

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-0950-5
Number of Pages: 232
Size: 24.1MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 515-40 Loadall

1. Safety Notices
2. Important Information ……………………………………………………………………….. vi
3. The Operator Manual …………………………………………………………………… vi
4. Safety Warnings ………………………………………………………………………….. vi
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Product Compliance ………………………………………………………………………1
8. Machine Model and Serial Number ………………………………………………….1
9. Using this Manual ………………………………………………………………………….1
10. Left Side, Right Side ………………………………………………………………………2
11. Cab-Canopy …………………………………………………………………………………2
12. Cross References ………………………………………………………………………….2
13. Machine Description …………………………………………………………………………..3
14. The JCB 515-40 ……………………………………………………………………………3
15. Intended Use ………………………………………………………………………………..3
16. Component Location ……………………………………………………………………..3
17. Safety Check List ……………………………………………………………………………….4
18. Safety – Yours and Others ………………………………………………………………4
19. General Safety ……………………………………………………………………………..4
20. Operating Safety …………………………………………………………………………..6
21. Maintenance Safety ……………………………………………………………………..10
22. Safety Labels …………………………………………………………………………………..15
23. Introduction …………………………………………………………………………………15
24. Safety Label Identification …………………………………………………………….16
25. Part Numbers and Descriptions …………………………………………………….16
26. Identifying Your Machine …………………………………………………………………..19
27. Machine Identification Plate ………………………………………………………….19
28. Component Identification Plates …………………………………………………….20
29. Machine Security ……………………………………………………………………………..23
30. Introduction …………………………………………………………………………………23
31. JCB Plantguard …………………………………………………………………………..23
32. Construction Equipment Security And Registration Scheme (CESAR) .23
33. Operation
34. Introduction ……………………………………………………………………………………..25
35. Before Entering the Cab ……………………………………………………………………26
36. Entering and Leaving the Cab ……………………………………………………………27
37. Emergency Exit …………………………………………………………………………..28
38. Doors and Windows …………………………………………………………………………29
39. Opening and Closing the Doors …………………………………………………….29
40. Opening and Closing the Door Upper Section …………………………………29
41. Seat Controls …………………………………………………………………………………..31
42. Introduction …………………………………………………………………………………31
43. Operators Seat ……………………………………………………………………………31
44. Seat Belt …………………………………………………………………………………………32
45. Inertia Reel Seat Belt …………………………………………………………………..32
46. Cab Layout ……………………………………………………………………………………..33
47. Component Key …………………………………………………………………………..33
48. Drive Controls, Switches and Instrument Panel ……………………………………34
49. Drive Controls ……………………………………………………………………………..34
50. Switches …………………………………………………………………………………….36
51. Instrument Panel …………………………………………………………………………40
52. Heater Controls …………………………………………………………………………..44
53. Operating Levers ……………………………………………………………………………..45
54. Introduction …………………………………………………………………………………45
55. Boom and Carriage Controls …………………………………………………………46
56. Auxiliary Controls ………………………………………………………………………..48
57. Safety Equipment …………………………………………………………………………….49
58. Load Charts ………………………………………………………………………………..49
59. Longitudinal Load Moment Indicator (LLMI) …………………………………….51
60. LLMI with Longitudinal Load Moment Control ………………………………….55
61. Inclinometer ………………………………………………………………………………..60
62. Fire Extinguisher (if fitted) …………………………………………………………….60
63. Beacon ………………………………………………………………………………………61
64. Before Starting the Engine …………………………………………………………………62
65. Starting the Engine …………………………………………………………………………..64
66. Preparing the Machine for Travel ……………………………………………………….66
67. Introduction …………………………………………………………………………………66
68. Preparing for Road Travel …………………………………………………………….66
69. Preparing for Site Travel ……………………………………………………………….68
70. Getting the Machine Moving ………………………………………………………………69
71. Operating Practices ……………………………………………………………………..69
72. Operating Procedure ……………………………………………………………………70
73. Stopping and Parking the Machine ……………………………………………………..71
74. Working with the Machine …………………………………………………………………73
75. Operating Practices and Site Safety ………………………………………………73
76. Clothing and Safety Equipment ……………………………………………………..73
77. Danger Zone ………………………………………………………………………………73
78. Working with the Boom ………………………………………………………………..74
79. Use of Machines on Gradients or Slopes ………………………………………..83
80. Operating Environment ……………………………………………………………………..86
81. Operating in Low Temperatures …………………………………………………….86
82. Operating in High Temperatures ……………………………………………………86
83. Refuelling the Machine ……………………………………………………………………..87
84. Low Fuel Levels ………………………………………………………………………….87
85. Filling the Tank ……………………………………………………………………………87
86. Moving a Disabled Machine ………………………………………………………………89
87. Transporting the Machine ………………………………………………………………….90
88. Lifting the Machine …………………………………………………………………………..92
89. Introduction …………………………………………………………………………………92
90. Preparing the Machine …………………………………………………………………92
91. Lifting the Machine ………………………………………………………………………93
92. Storage of the Machine …………………………………………………………………….94
93. Introduction …………………………………………………………………………………94
94. Storage Area ………………………………………………………………………………94
95. Prepare the Machine for Storage …………………………………………………..94
96. Put the Machine into Storage ………………………………………………………..94
97. During Storage ……………………………………………………………………………94
98. Take the Machine Out of Storage …………………………………………………..95
99. Routine Maintenance
100. Service Requirements ………………………………………………………………………97
101. Introduction …………………………………………………………………………………97
102. Owner-Operator Support ………………………………………………………………97
103. Service-Maintenance Agreements …………………………………………………97
104. Fit for Purpose Tests for Lifting Equipment ………………………………………97
105. Obtaining Replacement Parts ………………………………………………………..98
106. Health and Safety …………………………………………………………………………….99
107. Lubricants …………………………………………………………………………………..99
108. Battery ……………………………………………………………………………………..101
109. Service Schedules ………………………………………………………………………….103
110. Introduction ……………………………………………………………………………….103
111. How to Use the Service Schedules ………………………………………………103
112. Calendar Equivalents …………………………………………………………………103
113. Pre-start Cold Checks, Service Points and Fluid Levels ………………….104
114. Functional Test and Final Inspection …………………………………………….107
115. Fluids, Lubricants and Capacities ……………………………………………………..109
116. Specifications ……………………………………………………………………………109
117. Fuels ……………………………………………………………………………………….. 110
118. Coolant Mixtures ………………………………………………………………………. 112
119. Tools ……………………………………………………………………………………………. 113
120. Toolbox ……………………………………………………………………………………. 113
121. Carrying Tools onto the Machine …………………………………………………. 113
122. Prepare the Machine for Maintenance ……………………………………………… 114
123. Introduction ………………………………………………………………………………. 114
124. How to Make the Machine Safe (Boom Lowered) ………………………….. 114
125. How to Make the Machine Safe (Boom Lifted) ………………………………. 115
126. Using a Jack to Lift the Machine …………………………………………………. 116
127. Cleaning the Machine …………………………………………………………………….. 119
128. Introduction ………………………………………………………………………………. 119
129. Preparing the Machine for Cleaning ……………………………………………..120
130. Cleaning the Machine …………………………………………………………………120
131. Fan Reverse (if fitted) …………………………………………………………………123
132. Checking For Damage …………………………………………………………………….124
133. Checking the ROPS-FOPS …………………………………………………………124
134. Greasing ……………………………………………………………………………………….126
135. Preparing the Machine for Greasing …………………………………………….127
136. Greasing Sequence ……………………………………………………………………128
137. Grease Points ……………………………………………………………………………128
138. Oiling ……………………………………………………………………………………………132
139. Access Panels ……………………………………………………………………………….133
140. Introduction ……………………………………………………………………………….133
141. Engine Cover …………………………………………………………………………….134
142. Engine Side Panel ……………………………………………………………………..134
143. Rear Engine Guard ……………………………………………………………………136
144. Underfloor Cover ……………………………………………………………………….137
145. Hydraulic Tank Cover …………………………………………………………………137
146. Operators Seat Base ………………………………………………………………….139
147. Rear Wheel Arch Panels …………………………………………………………….140
148. Left Instrument Panel …………………………………………………………………140
149. Right Cab Panel ………………………………………………………………………..141
150. Air Conditioning (If Fitted) ………………………………………………………………..142
151. Service Checks …………………………………………………………………………142
152. Cab Heater Filter ……………………………………………………………………………143
153. Replacing the Cab Heater Filter …………………………………………………..143
154. Brakes ………………………………………………………………………………………….144
155. Park Brake ………………………………………………………………………………..144
156. Foot Brake ………………………………………………………………………………..147
157. Electrical System ……………………………………………………………………………150
158. Introduction ……………………………………………………………………………….150
159. Battery ……………………………………………………………………………………..150
160. Jump Starting the Engine ……………………………………………………………152
161. Fuses ……………………………………………………………………………………….154
162. Relays ……………………………………………………………………………………..158
163. LLMC Components ……………………………………………………………………159
164. Engine ………………………………………………………………………………………….160
165. Component Locations ………………………………………………………………..160
166. Oil and Filter ……………………………………………………………………………..160
167. Cooling System …………………………………………………………………………164
168. Alternator Drive Belt …………………………………………………………………..166
169. Compressor Drive Belt (if fitted) …………………………………………………..168
170. Hydraulic Service Pump Drive Belt ………………………………………………170
171. Air Filter ……………………………………………………………………………………171
172. Fuel System …………………………………………………………………………………..173
173. Introduction ……………………………………………………………………………….173
174. Fuel Filter …………………………………………………………………………………174
175. Bleeding the Fuel System …………………………………………………………..176
176. Hydraulic System ……………………………………………………………………………177
177. Introduction ……………………………………………………………………………….177
178. Release the Hydraulic Pressure …………………………………………………..177
179. Oil and Filter ……………………………………………………………………………..178
180. Changing the Hydraulic Breather Cap …………………………………………..179
181. Hose Burst Protection Valves ………………………………………………………181
182. Tyres and Wheels …………………………………………………………………………..182
183. Tyre Inflation ……………………………………………………………………………..182
184. Tyre Wear …………………………………………………………………………………183
185. Changing A Wheel …………………………………………………………………….183
186. Checking the Wheel Nut Torques …………………………………………………184
187. Wheel Alignment ……………………………………………………………………………185
188. Steer Phasing Adjustment …………………………………………………………..185
189. Wear Pads …………………………………………………………………………………….186
190. Windscreen Washer Reservoir …………………………………………………………187
191. Fire Extinguisher (if fitted) ………………………………………………………………..188
192. Checking the Fire Extinguisher ……………………………………………………188
193. Optional Attachments
194. Introduction ……………………………………………………………………………………189
195. Attachments for your Machine ………………………………………………………….190
196. Connecting-Disconnecting Hydraulic Hoses ……………………………………….191
197. Introduction ……………………………………………………………………………….191
198. Connecting the Hydraulic Hoses ………………………………………………….191
199. Disconnecting the Hydraulic Hoses ………………………………………………192
200. Quick Release Couplings ……………………………………………………………193
201. Quickhitch ……………………………………………………………………………………..195
202. Introduction ……………………………………………………………………………….195
203. Installing Attachments ………………………………………………………………..195
204. Removing Attachments ………………………………………………………………196
205. Tool Carrier Hitch ……………………………………………………………………………198
206. Installing Attachments ………………………………………………………………..198
207. Removing Attachments ………………………………………………………………199
208. Pallet Forks ……………………………………………………………………………………201
209. Safety ………………………………………………………………………………………201
210. Changing-Repositioning the Forks ……………………………………………….201
211. Road Travel ………………………………………………………………………………202
212. Daily Maintenance ……………………………………………………………………..202
213. 6-in-1 Shovel …………………………………………………………………………………203
214. Safety ………………………………………………………………………………………203
215. Preparing for Travel ……………………………………………………………………203
216. Control ……………………………………………………………………………………..203
217. Operation ………………………………………………………………………………….203
218. Daily Maintenance ……………………………………………………………………..206
219. Work Platforms ………………………………………………………………………………207
220. Specifications
221. Static Dimensions …………………………………………………………………………..209
222. Performance Dimensions ………………………………………………………………..210
223. Lift Performance ………………………………………………………………………..210
224. Loader Performance ………………………………………………………………….. 211
225. Maximum Wading Depth …………………………………………………………….212
226. Engine ……………………………………………………………………………………..212
227. Tyre Sizes and Pressures ………………………………………………………………..213
228. Introduction ……………………………………………………………………………….213
229. Specifications ……………………………………………………………………………214
230. Noise Data …………………………………………………………………………………….215
231. Introduction ……………………………………………………………………………….215
232. 515-40 ……………………………………………………………………………………..216
233. Vibration Data ………………………………………………………………………………..217
234. Introduction ……………………………………………………………………………….217
235. 515-40 ……………………………………………………………………………………..218
236. Warranty Information
237. Machine Service Record Sheet ………………………………………………………..219
238. Registration Information ………………………………………………………………….221
239. European Community Standards
240. EC Declaration of Conformity …………………………………………………………..223
241. Introduction ……………………………………………………………………………….223

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