JCB 516-40 AND, 516-40 AGRI Tier 3 Loadall Operator Manual 9821-9750-2

JCB 516-40 AND, 516-40 AGRI Tier 3 Loadall Operator Manual 9821-9750-2 - Image 2

JCB 516-40 AND, 516-40 AGRI Tier 3 Loadall Operator Manual 9821-9750-2 - Image 3

JCB 516-40 AND, 516-40 AGRI Tier 3 Loadall Operator Manual 9821-9750-2 - Image 4

JCB 516-40 AND, 516-40 AGRI Tier 3 Loadall Operator Manual 9821-9750-2 - Image 5

jcb 516 40 and 516 40 agri tier 3 loadall operator manual 9821 9750 2 2

jcb 516 40 and 516 40 agri tier 3 loadall operator manual 9821 9750 2 3

JCB 516-40 AND, 516-40 AGRI Tier 3 Loadall Operator Manual 9821-9750-2

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-9750-2
Number of Pages: 258
Size: 28.9MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 516-40 AND, 516-40 AGRI Tier 3 Loadall

1. Safety Notices
2. Important Information …………………………………………………………………………1
3. The Operator Manual …………………………………………………………………….1
4. Safety Warnings ……………………………………………………………………………1
5. Introduction
6. About This Manual ……………………………………………………………………………..3
7. Name and Address of Manufacturer ………………………………………………..3
8. Product Compliance ………………………………………………………………………3
9. Machine Model and Serial Number ………………………………………………….3
10. Using this Manual ………………………………………………………………………….3
11. Left Side, Right Side ………………………………………………………………………4
12. Cab-Canopy …………………………………………………………………………………4
13. Cross References ………………………………………………………………………….4
14. Machine Description …………………………………………………………………………..5
15. The JCB 516-40 ……………………………………………………………………………5
16. Intended Use ………………………………………………………………………………..5
17. Component Location ……………………………………………………………………..5
18. Safety Check List ……………………………………………………………………………….6
19. Safety – Yours and Others ………………………………………………………………6
20. General Safety ……………………………………………………………………………..6
21. Operating Safety …………………………………………………………………………..8
22. Maintenance Safety ……………………………………………………………………..12
23. Safety Labels …………………………………………………………………………………..17
24. Introduction …………………………………………………………………………………17
25. Safety Label Identification …………………………………………………………….18
26. Part Numbers and Descriptions …………………………………………………….18
27. Identifying Your Machine …………………………………………………………………..21
28. Machine Identification Plate ………………………………………………………….21
29. Typical Product Identification Number ………………………………………….21
30. Component Identification Plates …………………………………………………….22
31. Typical Engine Identification Number …………………………………………..22
32. Emission Control Information ………………………………………………………22
33. ROPS Data Plate ………………………………………………………………………22
34. FOPS Data Plate ………………………………………………………………………24
35. Machine Security ……………………………………………………………………………..25
36. Introduction …………………………………………………………………………………25
37. JCB Plantguard …………………………………………………………………………..25
38. Construction Equipment Security And Registration Scheme (CESAR) .25
39. Operation
40. Introduction ……………………………………………………………………………………..27
41. Before Entering the Cab ……………………………………………………………………28
42. Entering and Leaving the Cab ……………………………………………………………29
43. Emergency Exit …………………………………………………………………………..30
44. Doors and Windows …………………………………………………………………………31
45. Opening and Closing the Doors …………………………………………………….31
46. Opening and Closing the Door Upper Section …………………………………32
47. Door Catch ……………………………………………………………………………….32
48. Visibility Aids ……………………………………………………………………………………33
49. Mirrors and Adjustment ………………………………………………………………..33
50. Introduction ………………………………………………………………………………33
51. Mirrors ……………………………………………………………………………………..34
52. Visibility Diagrams ……………………………………………………………………..35
53. Seat Controls …………………………………………………………………………………..39
54. Introduction …………………………………………………………………………………39
55. Operators Seat ……………………………………………………………………………39
56. Seat Belt …………………………………………………………………………………………40
57. Inertia Reel Seat Belt …………………………………………………………………..40
58. Fasten the Seat Belt ………………………………………………………………….40
59. Check the Seat Belt is Operating Correctly …………………………………..40
60. Release the Seat Belt ………………………………………………………………..40
61. Cab Layouts ……………………………………………………………………………………41
62. Three Lever Control …………………………………………………………………….41
63. Component Key ………………………………………………………………………..41
64. Single Lever Control (Optional) ……………………………………………………..42
65. Component Key ………………………………………………………………………..42
66. Drive Controls, Switches and Instrument Panel ……………………………………43
67. Drive Controls – Manual Lever machines ………………………………………..43
68. Steering Wheel …………………………………………………………………………43
69. Accelerator Pedal ……………………………………………………………………..43
70. Brake-Inching Pedal …………………………………………………………………..43
71. Forward-Reverse Switch …………………………………………………………….43
72. Park Brake Lever ………………………………………………………………………44
73. Park brake Warning …………………………………………………………………..44
74. Horn ………………………………………………………………………………………..45
75. Drive Controls – Single Lever Machines (Optional) …………………………..46
76. Steering Wheel …………………………………………………………………………46
77. Accelerator Pedal ……………………………………………………………………..46
78. Brake-Inching Pedal …………………………………………………………………..46
79. Forward-Reverse Switch …………………………………………………………….46
80. Park Brake Lever ………………………………………………………………………46
81. Varispeed Control (Option) …………………………………………………………47
82. Horn ………………………………………………………………………………………..47
83. Switches …………………………………………………………………………………….48
84. Console Panel Switches …………………………………………………………….48
85. Column Switches ………………………………………………………………………51
86. Starter Switch ……………………………………………………………………………51
87. Cab Interior Light ………………………………………………………………………52
88. Roof-Mounted Wiper ………………………………………………………………….52
89. Instrument Panel …………………………………………………………………………53
90. Digital LCD Fuel Gauge ……………………………………………………………..54
91. Indicator Lights …………………………………………………………………………54
92. Blink Codes – Boom Extend – Retract …………………………………………..55
93. Blink Codes – Auxiliary Warning Light …………………………………………..55
94. Warning Lights ………………………………………………………………………….56
95. Heater Controls …………………………………………………………………………..58
96. Heater ……………………………………………………………………………………..58
97. Operating Levers ……………………………………………………………………………..59
98. Introduction …………………………………………………………………………………59
99. Boom and Carriage Controls – Manual Lever Machines (Option) ……….60
100. Introduction ………………………………………………………………………………60
101. Raise Boom-Lower Boom …………………………………………………………..60
102. Tilt Carriage Back-Forward (Crowd-Dump) ……………………………………60
103. Extend Boom-Retract Boom ……………………………………………………….61
104. Boom and Carriage Controls – Single Lever Machines (Option) …………62
105. Overview ………………………………………………………………………………….62
106. Auxiliary Controls – Manual Lever Machines (If fitted) ……………………….63
107. Auxiliary Controls – Single Lever Machines ……………………………………..63
108. Introduction ………………………………………………………………………………63
109. Auxiliary (Constant Flow Mode) …………………………………………………..63
110. Safety Equipment …………………………………………………………………………….65
111. Load Charts ………………………………………………………………………………..65
112. Introduction to Load Charts ………………………………………………………..65
113. Using the Load Charts ……………………………………………………………….65
114. Longitudinal Load Moment Indicator (LLMI) …………………………………….67
115. Introduction ………………………………………………………………………………67
116. Checking the Indicator ……………………………………………………………….68
117. Setting the Volume and Brightness ………………………………………………69
118. Diagnostic Fault Codes ………………………………………………………………70
119. LLMI with Longitudinal Load Moment Control ………………………………….71
120. Introduction ………………………………………………………………………………71
121. Load Control Mode ……………………………………………………………………73
122. Emergency Override Function …………………………………………………….74
123. Warm Up Procedure ………………………………………………………………….74
124. Daily Functional Check ………………………………………………………………75
125. Inclinometer ………………………………………………………………………………..76
126. Fire Extinguisher (if fitted) …………………………………………………………….76
127. Operation …………………………………………………………………………………76
128. Beacon ………………………………………………………………………………………77
129. Before Starting the Engine …………………………………………………………………78
130. Starting the Engine …………………………………………………………………………..80
131. Preparing the Machine for Travel ……………………………………………………….82
132. Introduction …………………………………………………………………………………82
133. Preparing for Road Travel …………………………………………………………….82
134. Preparing for Site Travel ……………………………………………………………….84
135. Getting the Machine Moving ………………………………………………………………85
136. Operating Practices ……………………………………………………………………..85
137. Operating Procedure ……………………………………………………………………86
138. Stopping and Parking the Machine ……………………………………………………..87
139. Working with the Machine …………………………………………………………………89
140. Operating Practices and Site Safety ………………………………………………89
141. Clothing and Safety Equipment ……………………………………………………..89
142. Danger Zone ………………………………………………………………………………89
143. Working with the Boom ………………………………………………………………..90
144. Introduction ………………………………………………………………………………90
145. Risk Assessment ………………………………………………………………………91
146. Lifting and Loading Operations ……………………………………………………92
147. Fork Ratings …………………………………………………………………………….93
148. Handling Palleted Loads …………………………………………………………….94
149. Handling Bales ………………………………………………………………………….95
150. Handling Uneven Loads …………………………………………………………….96
151. Stacking Loads …………………………………………………………………………97
152. Filling a Shovel …………………………………………………………………………98
153. Loading a Truck ………………………………………………………………………..99
154. Use of Machines on Gradients or Slopes ………………………………………..99
155. Driving Up and Down Gradients ………………………………………………….99
156. Driving Across Gradients ………………………………………………………….100
157. Lifting Operations on Gradients …………………………………………………101
158. Operating Environment ……………………………………………………………………102
159. Operating in Low Temperatures …………………………………………………..102
160. Operating in High Temperatures ………………………………………………….102
161. Refuelling the Machine ……………………………………………………………………103
162. Low Fuel Levels ………………………………………………………………………..103
163. Filling the Tank ………………………………………………………………………….103
164. Moving a Disabled Machine …………………………………………………………….105
165. Transporting the Machine ………………………………………………………………..106
166. Lifting the Machine …………………………………………………………………………108
167. Introduction ……………………………………………………………………………….108
168. Preparing the Machine ……………………………………………………………….108
169. Lifting the Machine …………………………………………………………………….109
170. Storage of the Machine ………………………………………………………………….. 110
171. Introduction ………………………………………………………………………………. 110
172. Storage Area ……………………………………………………………………………. 110
173. Prepare the Machine for Storage ………………………………………………… 110
174. Put the Machine into Storage ……………………………………………………… 110
175. During Storage …………………………………………………………………………. 110
176. Take the Machine Out of Storage ………………………………………………… 111
177. Routine Maintenance
178. Service Requirements ……………………………………………………………………. 113
179. Fit for Purpose Tests for Lifting Equipment ……………………………………. 113
180. Obtaining Replacement Parts ……………………………………………………… 113
181. Health and Safety ………………………………………………………………………….. 114
182. Lubricants ………………………………………………………………………………… 114
183. Introduction ……………………………………………………………………………. 114
184. Hygiene …………………………………………………………………………………. 114
185. Storage …………………………………………………………………………………. 114
186. Waste Disposal ………………………………………………………………………. 114
187. Handling ………………………………………………………………………………… 114
188. First Aid – Oil ………………………………………………………………………….. 115
189. Spillage …………………………………………………………………………………. 115
190. Fires ……………………………………………………………………………………… 115
191. Battery …………………………………………………………………………………….. 116
192. Warning Symbols ……………………………………………………………………. 117
193. First Aid – Electrolyte ……………………………………………………………….. 117
194. Service Schedules …………………………………………………………………………. 118
195. Introduction ………………………………………………………………………………. 118
196. How to Use the Service Schedules ……………………………………………… 118
197. Calendar Equivalents ………………………………………………………………… 118
198. Pre-start Cold Checks, Service Points and Fluid Levels …………………. 119
199. Functional Test and Final Inspection …………………………………………….122
200. Fluids, Lubricants and Capacities ……………………………………………………..124
201. Specifications ……………………………………………………………………………124
202. Fuels ………………………………………………………………………………………..125
203. Acceptable and Unacceptable Fuels ………………………………………….125
204. Fuels for Low Temperatures ……………………………………………………..125
205. Biodiesel Fuel …………………………………………………………………………125
206. Coolant Mixtures ……………………………………………………………………….127
207. Tools …………………………………………………………………………………………….128
208. Toolbox …………………………………………………………………………………….128
209. Carrying Tools onto the Machine ………………………………………………….128
210. Prepare the Machine for Maintenance ………………………………………………129
211. Introduction ……………………………………………………………………………….129
212. How to Make the Machine Safe (Boom Lowered) …………………………..129
213. How to Make the Machine Safe (Boom Lifted) ……………………………….130
214. Installing the Maintenance Strut …………………………………………………130
215. Removing the Maintenance Strut ……………………………………………….131
216. Using a Jack to Lift the Machine ………………………………………………….131
217. Cleaning the Machine ……………………………………………………………………..134
218. Introduction ……………………………………………………………………………….134
219. Detergents ……………………………………………………………………………..134
220. Pressure Washing and Steam Cleaning ……………………………………..134
221. Preparing the Machine for Cleaning ……………………………………………..135
222. Cleaning the Machine …………………………………………………………………135
223. Fan Reverse (if fitted) …………………………………………………………………138
224. Checking For Damage …………………………………………………………………….139
225. Checking the ROPS-FOPS …………………………………………………………139
226. Greasing ……………………………………………………………………………………….141
227. Preparing the Machine for Greasing …………………………………………….142
228. Greasing Sequence ……………………………………………………………………142
229. Grease Points ……………………………………………………………………………143
230. Boom Pivot Grease Points ………………………………………………………..143
231. Front Steering Linkage Grease Points ………………………………………..144
232. Rear Steering Linkage Grease Points ………………………………………..144
233. Rear Axle Pivot Grease Point ……………………………………………………145
234. Wear Pad Runways and Bonnet Hinge Points …………………………….145
235. Extension Ram Pivot ……………………………………………………………….146
236. Oiling ……………………………………………………………………………………………147
237. Access Panels ……………………………………………………………………………….148
238. Introduction ……………………………………………………………………………….148
239. Engine Cover …………………………………………………………………………….149
240. Maintenance Position ………………………………………………………………149
241. Operation Position …………………………………………………………………..149
242. Engine Side Panel ……………………………………………………………………..149
243. Maintenance Position ………………………………………………………………149
244. Operation Position …………………………………………………………………..150
245. Rear Engine Guard ……………………………………………………………………151
246. Maintenance Position ………………………………………………………………151
247. Operation Position …………………………………………………………………..151
248. Underfloor Cover ……………………………………………………………………….152
249. Maintenance Position ………………………………………………………………152
250. Operation Position …………………………………………………………………..152
251. Hydraulic Tank Cover …………………………………………………………………152
252. Maintenance Position ………………………………………………………………152
253. Operation Position …………………………………………………………………..153
254. Operators Seat Base ………………………………………………………………….154
255. Maintenance Position ………………………………………………………………154
256. Operation Position …………………………………………………………………..154
257. Rear Wheel Arch Panels …………………………………………………………….155
258. Maintenance Position ………………………………………………………………155
259. Operation Position …………………………………………………………………..155
260. Left Instrument Panel …………………………………………………………………155
261. Maintenance Position ………………………………………………………………155
262. Operation Position …………………………………………………………………..155
263. Right Cab Panel ………………………………………………………………………..156
264. Maintenance Position ………………………………………………………………156
265. Operation Position …………………………………………………………………..156
266. Air Conditioning (If Fitted) ………………………………………………………………..157
267. Service Checks …………………………………………………………………………157
268. Off-Season Operation ………………………………………………………………157
269. Cab Heater Filter ……………………………………………………………………………158
270. Replacing the Cab Heater Filter …………………………………………………..158
271. Brakes ………………………………………………………………………………………….159
272. Park Brake ………………………………………………………………………………..159
273. Introduction …………………………………………………………………………….159
274. Testing the Park Brake ……………………………………………………………..159
275. Park Brake Adjustment up to sn 1769015 …………………………………..161
276. Park Brake Adjustment from sn 1769016 ……………………………………162
277. Foot Brake ………………………………………………………………………………..162
278. Checking the Foot Brake Fluid Level ………………………………………….162
279. Checking the Brake Shoe Condition …………………………………………..164
280. Electrical System ……………………………………………………………………………165
281. Introduction ……………………………………………………………………………….165
282. Battery ……………………………………………………………………………………..165
283. Battery Disconnection-Connection ……………………………………………..165
284. Checking the Electrolyte Level ………………………………………………….165
285. Battery Isolator ………………………………………………………………………..166
286. Jump Starting the Engine ……………………………………………………………167
287. Fuses ……………………………………………………………………………………….169

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