JCB 520-50 Loadall Operator Manual 9821-0500

JCB 520-50 Loadall Operator Manual 9821-0500 - Image 2

JCB 520-50 Loadall Operator Manual 9821-0500 - Image 3

JCB 520-50 Loadall Operator Manual 9821-0500 - Image 4

JCB 520-50 Loadall Operator Manual 9821-0500 - Image 5

jcb 520 50 loadall operator manual 9821 0500 2

jcb 520 50 loadall operator manual 9821 0500 3

JCB 520-50 Loadall Operator Manual 9821-0500

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-0500
Number of Pages: 212
Size: 34.7MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 520-50 Loadall

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Left Side, Right Side ………………………………………………………………………1
10. Cab-Canopy …………………………………………………………………………………1
11. Cross References ………………………………………………………………………….1
12. Machine Description …………………………………………………………………………..2
13. The JCB Loadall ……………………………………………………………………………2
14. Intended Use ………………………………………………………………………………..2
15. Component Locations ……………………………………………………………………2
16. Safety Check List ……………………………………………………………………………….4
17. Safety – Yours and Others ………………………………………………………………4
18. General Safety ……………………………………………………………………………..4
19. Operating Safety …………………………………………………………………………..6
20. Maintenance Safety ……………………………………………………………………..10
21. Safety Labels …………………………………………………………………………………..15
22. Introduction …………………………………………………………………………………15
23. Safety Label Identification …………………………………………………………….16
24. Identifying Your Machine …………………………………………………………………..19
25. Machine Identification Plate ………………………………………………………….19
26. Component Identification Plates …………………………………………………….20
27. Machine Security ……………………………………………………………………………..23
28. Introduction …………………………………………………………………………………23
29. JCB Plantguard …………………………………………………………………………..23
30. Construction Equipment Security And Registration Scheme (CESAR) .23
31. Operation
32. Introduction ……………………………………………………………………………………..25
33. Before Entering the Cab ……………………………………………………………………26
34. Entering and Leaving the Cab ……………………………………………………………27
35. Emergency Exit …………………………………………………………………………..28
36. Doors and Windows …………………………………………………………………………29
37. Opening and Closing the Doors …………………………………………………….29
38. Opening and Closing the Rear Window ………………………………………….30
39. Seat Controls …………………………………………………………………………………..31
40. Introduction …………………………………………………………………………………31
41. Basic Seat ………………………………………………………………………………….31
42. Seat Belt …………………………………………………………………………………………32
43. Inertia Reel Seat Belt …………………………………………………………………..32
44. Static Seat Belt ……………………………………………………………………………33
45. Cab Layout ……………………………………………………………………………………..34
46. Component Key …………………………………………………………………………..35
47. Drive Controls, Switches and Instruments ……………………………………………36
48. Drive Controls ……………………………………………………………………………..36
49. Switches …………………………………………………………………………………….40
50. Instrument Panel …………………………………………………………………………43
51. Air Conditioning and Heater Controls ……………………………………………..46
52. Operating Levers ……………………………………………………………………………..47
53. Introduction …………………………………………………………………………………47
54. Control Layouts …………………………………………………………………………..47
55. Boom and Carriage Controls …………………………………………………………48
56. Auxiliary Controls ………………………………………………………………………..49
57. Safety Equipment …………………………………………………………………………….50
58. Control Lever Locks …………………………………………………………………….50
59. Load Charts ………………………………………………………………………………..51
60. Boom Indicators ………………………………………………………………………….53
61. Longitudinal Load Moment Indicator (LLMI) …………………………………….54
62. Longitudinal Load Moment Indicator (LLMI) with Longitudinal Load Motion
63. Control (LLMC) System ………………………………………………………………..58
64. Inclinometer ………………………………………………………………………………..64
65. Beacon ………………………………………………………………………………………64
66. Fire Extinguisher (if fitted) …………………………………………………………….65
67. Before Starting the Engine …………………………………………………………………66
68. Starting the Engine …………………………………………………………………………..68
69. Immobiliser (if fitted) …………………………………………………………………….69
70. Preparing the Machine for Travel ……………………………………………………….72
71. Preparing for Road Travel …………………………………………………………….72
72. Preparing for Site Travel ……………………………………………………………….73
73. Getting the Machine Moving ………………………………………………………………74
74. Operating Practices ……………………………………………………………………..74
75. Operating Procedure ……………………………………………………………………75
76. Stopping and Parking the Machine ……………………………………………………..76
77. Testing the Park Brake …………………………………………………………………77
78. Working with the Machine …………………………………………………………………78
79. Operating Practices and Site Safety ………………………………………………78
80. Clothing and Safety Equipment ……………………………………………………..78
81. Danger Zone ………………………………………………………………………………78
82. Working with the Boom ………………………………………………………………..79
83. Use of Machines on Gradients or Slopes ………………………………………..88
84. Operating Environment ……………………………………………………………………..91
85. Operating in Low Temperatures …………………………………………………….91
86. Operating in High Temperatures ……………………………………………………91
87. Tow Hitch Options …………………………………………………………………………….92
88. Introduction …………………………………………………………………………………92
89. Mechanical Tow Hitch Option ………………………………………………………..93
90. Hydraulic Tow Hitch Option …………………………………………………………..94
91. Refuelling the Machine ……………………………………………………………………..96
92. Low Fuel Levels ………………………………………………………………………….96
93. Filling the Tank ……………………………………………………………………………96
94. Moving a Disabled Machine ………………………………………………………………98
95. Recovery Hitch ……………………………………………………………………………98
96. Transporting the Machine ………………………………………………………………….99
97. Storage of the Machine …………………………………………………………………..101
98. Introduction ……………………………………………………………………………….101
99. Storage Area …………………………………………………………………………….101
100. Prepare the Machine for Storage …………………………………………………101
101. Put the Machine into Storage ………………………………………………………101
102. During Storage ………………………………………………………………………….101
103. Take the Machine Out of Storage …………………………………………………102
104. Routine Maintenance
105. Service Requirements …………………………………………………………………….103
106. Introduction ……………………………………………………………………………….103
107. Owner-Operator Support …………………………………………………………….103
108. Service-Maintenance Agreements ……………………………………………….103
109. Fit for Purpose Tests for Lifting Equipment …………………………………….103
110. Obtaining Replacement Parts ………………………………………………………104
111. Health and Safety …………………………………………………………………………..105
112. Lubricants …………………………………………………………………………………105
113. Battery ……………………………………………………………………………………..107
114. Service Schedules ………………………………………………………………………….109
115. Introduction ……………………………………………………………………………….109
116. How to Use the Service Schedules ………………………………………………109
117. Calendar Equivalents …………………………………………………………………109
118. Pre-start Cold Checks, Service Points and Fluid Levels …………………. 110
119. Functional Test and Final Inspection ……………………………………………. 113
120. Fluids, Lubricants and Capacities …………………………………………………….. 115
121. Coolant Mixtures ………………………………………………………………………. 115
122. Fuels ……………………………………………………………………………………….. 117
123. Prepare the Machine for Maintenance ………………………………………………120
124. Introduction ……………………………………………………………………………….120
125. How to Make the Machine Safe (Boom Lowered) …………………………..121
126. How to Make the Machine Safe (Boom Lifted) ……………………………….122
127. Cleaning the Machine ……………………………………………………………………..124
128. Introduction ……………………………………………………………………………….124
129. Preparing the Machine for Cleaning ……………………………………………..124
130. Cleaning the Machine …………………………………………………………………125
131. Checking for Damage ……………………………………………………………………..127
132. Check the Machine Body and Structure ………………………………………..127
133. Check the Tyres ………………………………………………………………………..127
134. Check the Seat and Seat Belt ……………………………………………………..127
135. Check the Hydraulic Hoses and Fittings ……………………………………….127
136. Check the Electrical Circuits ………………………………………………………..127
137. Checking the ROPS-FOPS Structure ……………………………………………128
138. Greasing ……………………………………………………………………………………….129
139. Introduction ……………………………………………………………………………….129
140. Preparing the Machine for Greasing …………………………………………….129
141. Every 50 Hours ………………………………………………………………………….130
142. Every 500 Hours ………………………………………………………………………..131
143. Every 1000 Hours ………………………………………………………………………132
144. Oiling ……………………………………………………………………………………………133
145. Every 50 Hours ………………………………………………………………………….133
146. Access Panels ……………………………………………………………………………….134
147. Engine Cover …………………………………………………………………………….134
148. Rear Grille ………………………………………………………………………………..134
149. Cab Heater Filter ……………………………………………………………………………135
150. Cleaning the Cab Heater Filter …………………………………………………….135
151. Brakes ………………………………………………………………………………………….136
152. Electrical System ……………………………………………………………………………137
153. Battery ……………………………………………………………………………………..137
154. Jump Starting the Engine ……………………………………………………………139
155. Fuses ……………………………………………………………………………………….140
156. Primary Fuses …………………………………………………………………………..142
157. Relays ……………………………………………………………………………………..143
158. Engine ………………………………………………………………………………………….145
159. Oil and Filter ……………………………………………………………………………..145
160. Cooling System …………………………………………………………………………148
161. Alternator Drive Belt …………………………………………………………………..150
162. Air Filter ……………………………………………………………………………………151
163. Fuel System …………………………………………………………………………………..153
164. Introduction ……………………………………………………………………………….153
165. Water Sediment Bowl and Engine Fuel Filter …………………………………154
166. Bleeding the System ………………………………………………………………….156
167. Hydraulic System ……………………………………………………………………………157
168. Introduction ……………………………………………………………………………….157
169. Venting Hydraulic Pressure …………………………………………………………157
170. Oil and Filter ……………………………………………………………………………..158
171. Hydraulic Tank Filler Cap ……………………………………………………………160
172. Hose Burst Protection Valves ………………………………………………………161
173. Transmission …………………………………………………………………………………162
174. Gearbox ……………………………………………………………………………………162
175. Axles ………………………………………………………………………………………..164
176. Tyres and Wheels …………………………………………………………………………..166
177. Tyre Inflation ……………………………………………………………………………..166
178. Wheel Alignment ……………………………………………………………………………168
179. Introduction ……………………………………………………………………………….168
180. Permanent 4-Wheel Steer …………………………………………………………..168
181. Electronic Steer Mode Selector ……………………………………………………169
182. Wear Pads …………………………………………………………………………………….170
183. Boom Wear Pad Clearance …………………………………………………………170
184. Windscreen Washer ……………………………………………………………………….171
185. Fire Extinguisher (if fitted) ………………………………………………………………..172
186. Checking the Fire Extinguisher ……………………………………………………172
187. Optional Attachments
188. Introduction ……………………………………………………………………………………173
189. Attachments for your Machine ………………………………………………………….174
190. Connecting-Disconnecting Hydraulic Hoses ……………………………………….175
191. Introduction ……………………………………………………………………………….175
192. Connecting the Hydraulic Hoses ………………………………………………….175
193. Disconnecting the Hydraulic Hoses ………………………………………………176
194. Quick Release Couplings ……………………………………………………………177
195. Q-Fit Attachments …………………………………………………………………………..179
196. Compact Tool Carrier …………………………………………………………………179
197. Fork Mounted Hook ………………………………………………………………………..183
198. Safety ………………………………………………………………………………………183
199. Installing …………………………………………………………………………………..183
200. Removing …………………………………………………………………………………183
201. Operation ………………………………………………………………………………….184
202. Maintenance ……………………………………………………………………………..184
203. Work Platforms ………………………………………………………………………………185
204. Specifications
205. Static Dimensions …………………………………………………………………………..187
206. 520-50 ……………………………………………………………………………………..187
207. Performance Dimensions ………………………………………………………………..188
208. 520-50 ……………………………………………………………………………………..188
209. Noise Data …………………………………………………………………………………….189
210. Introduction ……………………………………………………………………………….189
211. All Machines ……………………………………………………………………………..189
212. Vibration Data ………………………………………………………………………………..190
213. Introduction ……………………………………………………………………………….190
214. 520-50 ……………………………………………………………………………………..191
215. Tyre Sizes and Pressures ………………………………………………………………..192
216. Introduction ……………………………………………………………………………….192
217. Specifications ……………………………………………………………………………192
218. Trailer Towing ………………………………………………………………………………..193
219. Towing Limitations ……………………………………………………………………..193
220. Warranty Information
221. Machine Service Record Sheet ………………………………………………………..195
222. Registration Information ………………………………………………………………….197
223. European Community Standards
224. EC Declaration of Conformity …………………………………………………………..199
225. Introduction ……………………………………………………………………………….199
226. Explanation of the EC Declaration of Conformity ……………………………201

Rate this product