JCB 520-50 Loadall Operator Manual 9821-2767

JCB 520-50 Loadall Operator Manual 9821-2767 - Image 2

JCB 520-50 Loadall Operator Manual 9821-2767 - Image 3

JCB 520-50 Loadall Operator Manual 9821-2767 - Image 4

JCB 520-50 Loadall Operator Manual 9821-2767 - Image 5

jcb 520 50 loadall operator manual 9821 2767 2

jcb 520 50 loadall operator manual 9821 2767 3

JCB 520-50 Loadall Operator Manual 9821-2767

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-2767
Number of Pages: 190
Size: 15.8MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 520-50 Loadall

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Left Side, Right Side ………………………………………………………………………1
10. Cab-Canopy …………………………………………………………………………………1
11. Cross References ………………………………………………………………………….1
12. Machine Description …………………………………………………………………………..2
13. The JCB Loadall ……………………………………………………………………………2
14. Intended Use ………………………………………………………………………………..2
15. Component Locations ……………………………………………………………………2
16. Safety Check List ……………………………………………………………………………….4
17. Safety – Yours and Others ………………………………………………………………4
18. General Safety ……………………………………………………………………………..4
19. Operating Safety …………………………………………………………………………..6
20. Maintenance Safety ……………………………………………………………………..10
21. Safety Labels …………………………………………………………………………………..15
22. Introduction …………………………………………………………………………………15
23. Safety Label Identification …………………………………………………………….16
24. Identifying Your Machine …………………………………………………………………..18
25. Machine Identification Plate ………………………………………………………….18
26. Component Identification Plates …………………………………………………….19
27. Machine Security ……………………………………………………………………………..22
28. Introduction …………………………………………………………………………………22
29. JCB Plantguard …………………………………………………………………………..22
30. Operation
31. Introduction ……………………………………………………………………………………..23
32. Before Entering the Cab ……………………………………………………………………24
33. Entering and Leaving the Cab ……………………………………………………………25
34. Emergency Exit …………………………………………………………………………..26
35. Doors and Windows …………………………………………………………………………27
36. Opening and Closing the Doors …………………………………………………….27
37. Opening and Closing the Rear Window ………………………………………….28
38. Seat Controls …………………………………………………………………………………..29
39. Introduction …………………………………………………………………………………29
40. Basic Seat ………………………………………………………………………………….29
41. Seat Belt …………………………………………………………………………………………30
42. Inertia Reel Seat Belt …………………………………………………………………..30
43. Static Seat Belt ……………………………………………………………………………31
44. Cab Layout ……………………………………………………………………………………..32
45. Component Key …………………………………………………………………………..33
46. Drive Controls, Switches and Instruments ……………………………………………34
47. Drive Controls ……………………………………………………………………………..34
48. Switches …………………………………………………………………………………….38
49. Instrument Panel …………………………………………………………………………41
50. Air Conditioning and Heater Controls ……………………………………………..44
51. Operating Levers ……………………………………………………………………………..45
52. Introduction …………………………………………………………………………………45
53. Control Layouts …………………………………………………………………………..45
54. Boom and Carriage Controls …………………………………………………………46
55. Auxiliary Controls ………………………………………………………………………..47
56. Safety Equipment …………………………………………………………………………….48
57. Control Lever Locks …………………………………………………………………….48
58. Load Charts ………………………………………………………………………………..49
59. Boom Indicators ………………………………………………………………………….51
60. Inclinometer ………………………………………………………………………………..51
61. Beacon ………………………………………………………………………………………52
62. Fire Extinguisher (if fitted) …………………………………………………………….52
63. Before Starting the Engine …………………………………………………………………53
64. Starting the Engine …………………………………………………………………………..55
65. Preparing the Machine for Travel ……………………………………………………….56
66. Preparing for Road Travel …………………………………………………………….56
67. Preparing for Site Travel ……………………………………………………………….57
68. Getting the Machine Moving ………………………………………………………………58
69. Operating Practices ……………………………………………………………………..58
70. Operating Procedure ……………………………………………………………………59
71. Stopping and Parking the Machine ……………………………………………………..60
72. Testing the Park Brake …………………………………………………………………61
73. Working with the Machine …………………………………………………………………62
74. Operating Practices and Site Safety ………………………………………………62
75. Clothing and Safety Equipment ……………………………………………………..62
76. Danger Zone ………………………………………………………………………………62
77. Working with the Boom ………………………………………………………………..63
78. Use of Machines on Gradients or Slopes ………………………………………..72
79. Operating Environment ……………………………………………………………………..75
80. Operating in Low Temperatures …………………………………………………….75
81. Operating in High Temperatures ……………………………………………………75
82. Tow Hitch Options …………………………………………………………………………….76
83. Introduction …………………………………………………………………………………76
84. Refuelling the Machine ……………………………………………………………………..77
85. Low Fuel Levels ………………………………………………………………………….77
86. Filling the Tank ……………………………………………………………………………77
87. Moving a Disabled Machine ………………………………………………………………79
88. Recovery Hitch ……………………………………………………………………………79
89. Transporting the Machine ………………………………………………………………….80
90. Storage of the Machine …………………………………………………………………….82
91. Introduction …………………………………………………………………………………82
92. Storage Area ………………………………………………………………………………82
93. Prepare the Machine for Storage …………………………………………………..82
94. Put the Machine into Storage ………………………………………………………..82
95. During Storage ……………………………………………………………………………82
96. Take the Machine Out of Storage …………………………………………………..83
97. Routine Maintenance
98. Service Requirements ………………………………………………………………………85
99. Introduction …………………………………………………………………………………85
100. Owner-Operator Support ………………………………………………………………85
101. Service-Maintenance Agreements …………………………………………………85
102. Fit for Purpose Tests for Lifting Equipment ………………………………………85
103. Obtaining Replacement Parts ………………………………………………………..86
104. Health and Safety …………………………………………………………………………….87
105. Lubricants …………………………………………………………………………………..87
106. Battery ……………………………………………………………………………………….89
107. Service Schedules ……………………………………………………………………………91
108. Introduction …………………………………………………………………………………91
109. How to Use the Service Schedules ………………………………………………..91
110. Calendar Equivalents …………………………………………………………………..91
111. Pre-start Cold Checks, Service Points and Fluid Levels ……………………92
112. Functional Test and Final Inspection ………………………………………………95
113. Fluids, Lubricants and Capacities ……………………………………………………….97
114. Coolant Mixtures …………………………………………………………………………98
115. Fuels ………………………………………………………………………………………….99
116. Prepare the Machine for Maintenance ………………………………………………102
117. Introduction ……………………………………………………………………………….102
118. How to Make the Machine Safe (Boom Lowered) …………………………..103
119. How to Make the Machine Safe (Boom Lifted) ……………………………….104
120. Cleaning the Machine ……………………………………………………………………..106
121. Introduction ……………………………………………………………………………….106
122. Preparing the Machine for Cleaning ……………………………………………..106
123. Cleaning the Machine …………………………………………………………………107
124. Checking for Damage ……………………………………………………………………..109
125. Check the Machine Body and Structure ………………………………………..109
126. Check the Tires …………………………………………………………………………109
127. Check the Seat and Seat Belt ……………………………………………………..109
128. Check the Hydraulic Hoses and Fittings ……………………………………….109
129. Check the Electrical Circuits ……………………………………………………….. 110
130. Checking the ROPS-FOPS Structure …………………………………………… 110
131. Greasing ………………………………………………………………………………………. 111
132. Introduction ………………………………………………………………………………. 111
133. Preparing the Machine for Greasing ……………………………………………. 111
134. Every 50 Hours …………………………………………………………………………. 112
135. Every 500 Hours ……………………………………………………………………….. 113
136. Every 1000 Hours ……………………………………………………………………… 114
137. Oiling …………………………………………………………………………………………… 115
138. Every 50 Hours …………………………………………………………………………. 115
139. Access Panels ………………………………………………………………………………. 116
140. Engine Cover ……………………………………………………………………………. 116
141. Rear Grill …………………………………………………………………………………. 116
142. Cab Heater Filter …………………………………………………………………………… 117
143. Cleaning the Cab Heater Filter ……………………………………………………. 117
144. Brakes …………………………………………………………………………………………. 118
145. Electrical System …………………………………………………………………………… 119
146. Battery …………………………………………………………………………………….. 119
147. Jump Starting the Engine ……………………………………………………………120
148. Fuses ……………………………………………………………………………………….122
149. Primary Fuses …………………………………………………………………………..126
150. Relays ……………………………………………………………………………………..127
151. Engine ………………………………………………………………………………………….130
152. Oil and Filter ……………………………………………………………………………..130
153. Cooling System …………………………………………………………………………133
154. Alternator Drive Belt …………………………………………………………………..135
155. Air Filter ……………………………………………………………………………………136
156. Fuel System …………………………………………………………………………………..138
157. Introduction ……………………………………………………………………………….138
158. Water Sediment Bowl and Engine Fuel Filter …………………………………139
159. Bleeding the System ………………………………………………………………….142
160. Hydraulic System ……………………………………………………………………………145
161. Introduction ……………………………………………………………………………….145
162. Venting Hydraulic Pressure …………………………………………………………145
163. Oil and Filter ……………………………………………………………………………..146
164. Hydraulic Tank Filler Cap ……………………………………………………………148
165. Hose Burst Protection Valves ………………………………………………………149
166. Transmission …………………………………………………………………………………150
167. Gearbox ……………………………………………………………………………………150
168. Axles ………………………………………………………………………………………..152
169. Tires and Wheels ……………………………………………………………………………154
170. Tire Inflation ………………………………………………………………………………154
171. Wheel Alignment ……………………………………………………………………………156
172. Introduction ……………………………………………………………………………….156
173. Permanent 4-Wheel Steer …………………………………………………………..156
174. Electronic Steer Mode Selector ……………………………………………………157
175. Wear Pads …………………………………………………………………………………….158
176. Boom Wear Pad Clearance …………………………………………………………158
177. Windshield Washer …………………………………………………………………………159
178. Fire Extinguisher (if fitted) ………………………………………………………………..160
179. Checking the Fire Extinguisher ……………………………………………………160
180. Optional Attachments
181. Introduction ……………………………………………………………………………………161
182. Attachments for your Machine ………………………………………………………….162
183. Connecting-Disconnecting Hydraulic Hoses ……………………………………….163
184. Introduction ……………………………………………………………………………….163
185. Connecting the Hydraulic Hoses ………………………………………………….163
186. Disconnecting the Hydraulic Hoses ………………………………………………164
187. Quick Release Couplings ……………………………………………………………165
188. Q-Fit Attachments …………………………………………………………………………..167
189. Compact Tool Carrier …………………………………………………………………167
190. Fork Mounted Hook ………………………………………………………………………..171
191. Safety ………………………………………………………………………………………171
192. Installing …………………………………………………………………………………..171
193. Removing …………………………………………………………………………………171
194. Operation ………………………………………………………………………………….172
195. Maintenance ……………………………………………………………………………..172
196. Work Platforms ………………………………………………………………………………173
197. Specifications
198. Static Dimensions …………………………………………………………………………..175
199. 520-50 ……………………………………………………………………………………..175
200. Performance Dimensions ………………………………………………………………..176
201. 520-50 ……………………………………………………………………………………..176
202. Tire Sizes and Pressures ………………………………………………………………..177
203. Introduction ……………………………………………………………………………….177
204. Specifications ……………………………………………………………………………177
205. Trailer Towing ………………………………………………………………………………..178
206. Towing Limitations ……………………………………………………………………..178
207. Warranty Information
208. Machine Service Record Sheet ………………………………………………………..179

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