JCB 520-55 RS Construction to 526S Operator Manual

JCB 520-55 RS Construction to 526S Operator Manual - Image 2

JCB 520-55 RS Construction to 526S Operator Manual - Image 3

JCB 520-55 RS Construction to 526S Operator Manual - Image 4

JCB 520-55 RS Construction to 526S Operator Manual - Image 5

jcb 520 55 rs construction to 526s operator manual 2

jcb 520 55 rs construction to 526s operator manual 3

JCB 520-55 RS Construction to 526S Operator Manual

$20.00

Type Of Manual: Operator Manual
Number of Pages: 162
Size: 6.5MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 520-55 RS Construction, 520 55 RS Farm Special, 520-55 AWS Construction, 520-55 AWS Farm Special, 520S, 526-55, 526, 526S

1. INTRODUCTION
2. About this Handbook
3. Machine Model and Serial Number ………………….. 2
4. Using this Handbook . …………………………………….. 2
5. Units of Measurement …………………………………….. 2
6. Page Numbering ……………………………………………. 2
7. Left Side, Right Side . ……………………………………… 2
8. Using the Machine …………………………………………. 2
9. Page Cross References ………………………………….. 2
10. The JCB Loadall
11. Machine Description ………………………………………. 3
12. Safety – Yours and Other People's ………………… 4
13. Safety Check List
14. General Safety ………………………………………………. 4
15. Operating Safety ……………………………………………. 5
16. Maintenance Safety ……………………………………….. 6
17. Safety Decals ……………………………………………….. 8
18. Identifying Your Machine
19. Identification Plate . …………………………………………. 10
20. Typical Machine Identification Number …………….. 10
21. Unit Identification …………………………………………… 10
22. Transmission And Axle Identification………………….. 11
23. OPERATION
24. Introduction …………………………………………………. 33
25. Before Entering the Cab ……………………………….. 33
26. Entering and Leaving the Cab, Doors and Windows
27. Opening and Closing the Door ………………………… 35
28. Open and Closing the Upper Door Section ……….. 35
29. Open and Closing the Rear Window ………………….. 36
30. Emergency Exit ……………………………………………… 36
31. Fire Extinguisher ………………………………………….. 37
32. Seat Controls
33. Adjusting the Seat ………………………………………….. 38
34. Seat Belt
35. Fasten the Seat Belt ……………………………………….. 39
36. Release the Seat Belt ……………………………………… 39
37. Adjust the Seat Belt . ………………………………………. 39
38. Cab Layout and Controls ……………………………… 40
39. Steer Mode Selection (526-55, 526 and 526S) …….. 43
40. Cab Switches and Instruments
41. Switches ………………………………………………………. 44
42. Steering Column Switches ………………………………. 45
43. Instrument Panel Switches ……………………………… 46
44. Instruments …………………………………………………… 47
45. Warnings (Visual only) ……………………………………. 48
46. Warnings (Audible-Visual) ………………………………… 48
47. Warning Beacon . …………………………………………… 49
48. Cab Light . …………………………………………………….. 49
49. Heater (cab versions only) …………………………….. 50
50. Air Conditioning …………………………………………… 51
51. Boom and Carriage Controls ………………………… 52
52. Raise-Lower Boom ………………………………………… 52
53. Extend-Retract Boom …………………………………….. 53
54. Tilt Carriage Forward-Tilt Carriage Back ……………. 54
55. Auxiliary Control …………………………………………… 55
56. Control Lever Lock Options
57. Tilt Function Lock ………………………………………….. 56
58. All Lever Lock ……………………………………………….. 56
59. Before Starting the Engine ……………………………. 57
60. Starting the Engine ………………………………………. 58
61. Preparing for Road Travel …………………………….. 59
62. Preparing for Site Travel ………………………………. 62
63. Testing the Parking Brake …………………………….. 63
64. Getting the Machine Moving
65. Operating Practices ……………………………………….. 64
66. Limited Slip Differential (LSD) ……………………………. 64
67. Use of Independent Braking (RS machines) ……….. 64A
68. Stopping and Parking the Machine ……………….. 66
69. Using the Load Charts and Boom Indicators …. 67
70. Load Moment Indicator
71. Checking the Indicator……………………………………… 69
72. Setting the Volume and Brightness ……………………. 69A
73. Diagnostic Fault Codes…………………………………….. 69A
74. Smooth Ride System ……………………………………… 69B
75. Working with the Machine
76. Introduction…………………………………………………….. 70
77. Safety Practices………………………………………………. 70
78. Risk Assessment……………………………………………… 71
79. Lifting and Loading Operations …………………………. 72
80. Safety Warnings………………………………………………. 73
81. Fork Rating……………………………………………………… 74
82. Handling Palleted Loads …………………………………. 75
83. Uneven Loads ……………………………………………….. 76
84. Lifting Bales ………………………………………………….. 77
85. Placing Bales ………………………………………………… 77
86. Working With a Shovel……………………………………… 78
87. Use of Machine on Gradients or Slopes……………… 80
88. Operating in Low Temperatures ……………………. 83
89. Operating in High Temperatures …………………… 83
90. Towing a Machine ………………………………………… 84
91. Transporting the Machine …………………………….. 84
92. Hydraulic Tow Hitch Option …………………………… 86
93. Mechanical Tow Hitch Option ……………………….. 88
94. Re-aligning the Road Wheels
95. 520-55, 520 and 520S All Wheel Steer Machines …… 90
96. Except 520-55, 520 and 520S
97. All Wheel Steer Machines ………………………………… 91
98. Lifting a Machine ………………………………………….. 92
99. MAINTENANCE
100. Lubricants – Health and Safety
101. Hygiene ………………………………………………………… 93
102. Storage ………………………………………………………… 93
103. Waste Disposal ……………………………………………… 93
104. Handling ……………………………………………………….. 93
105. First Aid – Oil …………………………………………………. 93
106. Spillage ………………………………………………………… 93
107. Fires …………………………………………………………….. 93
108. Service Requirements
109. Introduction ……………………………………………………. 94
110. Maintenance ………………………………………………….. 94
111. Owner-Operator Support …………………………………. 94
112. Service-Maintenance Agreements …………………….. 94
113. Service Schedules …………………………………………. 94
114. Boom Safety Strut
115. Installing ……………………………………………………….. 98
116. Removing ……………………………………………………… 99
117. Engine Cover
118. Opening-Closing the Engine Cover . …………………. 100
119. Checking for Damage …………………………………… 101
120. Seat Belt
121. Checking the Seat Belt Condition and Security …. 101
122. Cleaning the Machine …………………………………… 101
123. ROPS-FOPS Structure
124. Checking the ROPS-FOPS Structure ……………….. 103
125. Greasing
126. Pivot Pins ………………………………………………………. 105
127. Fork Pivot Pins and Drive Shafts ………………………. 106
128. Boom Wear Pad Runways ……………………………….. 107
129. Boom Extension Ram Pivot Pin ………………………… 108
130. Oiling ……………………………………………………………. 109
131. Tyres and Wheels
132. Tyre Inflation …………………………………………………. 110
133. Checking Roadwheel Tightness ……………………….. 110
134. Brakes
135. Parking Brake Adjustment ……………………………….. 110A
136. Checking the Foot Brake Fluid Level ………………… 111
137. Engine Air Filter
138. Cleaning the Pre-Cleaner ………………………………… 111
139. Changing the Outer Element ……………………………. 112
140. Changing the Inner Element ……………………………. 113
141. Engine Oil and Filter
142. Checking the Oil Level ……………………………………. 114
143. Changing the Oil and Filter ……………………………… 114
144. Engine Cooling System
145. Checking the Coolant Level …………………………….. 115
146. Coolant Mixtures ……………………………………………. 115
147. Changing the Coolant ……………………………………… 116
148. Cab Heater Filter
149. Cleaning the Cab Heater Filter ………………………….. 117
150. Fuel System
151. Types of Fuel . ……………………………………………….. 118
152. Low Temperature Fuels . …………………………………. 118
153. Filling the Tank ………………………………………………. 119
154. Prime the System …………………………………………… 119
155. Draining the Filter ……………………………………………. 120
156. Changing the Filter Element ……………………………… 120
157. Draining the Sediment Bowl …………………………….. 121
158. Cleaning the Sediment Bowl …………………………….. 121
159. Fire Extinguisher
160. Checking the Fire Extinguisher …………………………. 122
161. Transmission
162. Checking the Oil Level ……………………………………. 122
163. Changing the Oil and Filter ………………………………. 123
164. Front And Rear Axle
165. Checking the Axle Oil Level …………………………….. 124
166. Changing the Axle Oil …………………………………….. 124
167. Front And Rear Hub
168. Checking the Hub Oil Levels ……………………………. 125
169. Oil Immersed Brakes ………………………………………. 125
170. Changing the Hub Oil ……………………………………… 125
171. Hydraulic System
172. Checking the Fluid Level …………………………………. 126
173. Changing the Pilot Filter Element …………………….. 126
174. Changing the Filter Element …………………………….. 127
175. Hose Burst Protection Valves
176. Checking the Hose Burst Protection Valves ………. 128
177. Battery
178. Warning Symbols …………………………………………… 130
179. Checking the Electrolyte Level ………………………… 131
180. Battery Isolator ………………………………………………. 132
181. Jump-Starting the Engine ……………………………….. 133
182. Electrical System
183. Fuse Identification ………………………………………….. 134
184. Adjusting the Alternator Drive Belt …………………….. 137
185. Bulbs ……………………………………………………………. 137
186. Windscreen Washer ………………………………………. 138
187. Obtaining Replacement Parts ……………………….. 138
188. Fluids, Lubricants, Capacities and Specifications
189. 520-55 Rear Steer Machines …………………………… 139
190. 520-55 AWS Machines
191. (Build Codes AA and AB) …………………………………. 140
192. 526-55, 526 and 526S Machines
193. (Build Codes AA and AB) …………………………………. 141
194. 520-55 AWS Machines – Low Emission Engine
195. (Build Codes AR and AK) …………………………………. 142
196. 526-55, 526 and 526S Machines – Low Emission Engine
197. (Build Codes AR and AK) …………………………………. 143
198. 526-55, 526 and 526S Machines – Low Emission Engine
199. (Build Codes RE and RG) …………………………………. 144
200. OPTIONAL ATTACHMENTS
201. Introduction …………………………………………………. 161
202. Quick Release Couplings
203. Quick Release Couplings – Do’s and Don’ts . …….. 162
204. Remove Pressure from Service Lines ……………….. 162
205. Connecting Quick Release Couplings ………………. 162
206. Disconnecting Quick Release Couplings …………… 162
207. Installing and Removing Q-Fit Attachments
208. Installing Attachments ……………………………………. 163
209. Removing Attachments …………………………………… 165
210. Hydraulic Pin Locking Option
211. Installing Attachments ……………………………………. 166
212. Removing Attachments …………………………………… 167
213. Extension Jib
214. Safety …………………………………………………………… 168
215. Installing-Removing …………………………………………. 168
216. Operation ……………………………………………………… 168
217. Maintenance …………………………………………………. 168
218. Fork Mounted Hook
219. Safety …………………………………………………………… 169
220. Installing ……………………………………………………….. 169
221. Removing ……………………………………………………… 169
222. Operation ……………………………………………………… 170
223. Maintenance …………………………………………………. 170
224. Work Platforms ……………………………………………… 171
225. SPECIFICATIONS
226. Static Dimensions
227. 520-55 ………………………………………………………….. 191
228. 526-55, 526 and 526S ………………………………………… 192
229. Performance Dimensions
230. 520-55 ………………………………………………………….. 193
231. 526-55, 526 and 526S ………………………………………… 193
232. Tyres and Pressures …………………………………….. 193
233. Noise and Vibration Data ……………………………… 194
234. Load Charts
235. Introduction…………………………………………………….. 195
236. 520 Machines………………………………………………….. 196
237. 526 Machines………………………………………………….. 198

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