JCB 526-56 (T4i) to 560-80 (T4i) Operator Manual 9821-9050

JCB 526-56 (T4i) to 560-80 (T4i) Operator Manual 9821-9050 - Image 2

JCB 526-56 (T4i) to 560-80 (T4i) Operator Manual 9821-9050 - Image 3

JCB 526-56 (T4i) to 560-80 (T4i) Operator Manual 9821-9050 - Image 4

JCB 526-56 (T4i) to 560-80 (T4i) Operator Manual 9821-9050 - Image 5

jcb 526 56 t4i to 560 80 t4i operator manual 9821 9050 2

jcb 526 56 t4i to 560 80 t4i operator manual 9821 9050 3

JCB 526-56 (T4i) to 560-80 (T4i) Operator Manual 9821-9050

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-9050
Number of Pages: 546
Size: 54.2MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 526-56 (T4i), 531-70 (T4i), 533-105 (T4i), 535-95 (T4i), 535-v125 (T4i), 535-v140 (T4i), 536-60 (T4i), 536-70 (T4i), 536-70LP (T4i), 540-140 (T4i), 540-170 (T4i), 540-200 (T4i), 540-v140 (T4i), 541-70 (T4i), 550-80 (T4i), 560-80 (T4i)

1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 2
8. Cross References ………………………………………………………………………………………………………………… 2
9. Safety
10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
11. Safety Warnings …………………………………………………………………………………………………………………… 3
12. General Safety …………………………………………………………………………………………………………………….. 4
13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
14. About the Product
15. Introduction
16. General ……………………………………………………………………………………………………………………………….. 7
17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
18. Product Compliance ……………………………………………………………………………………………………………… 7
19. Description
20. General ……………………………………………………………………………………………………………………………….. 8
21. Intended Use ……………………………………………………………………………………………………………………….. 8
22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
23. Optional Equipment and Attachments …………………………………………………………………………………….. 8
24. Danger Zone ……………………………………………………………………………………………………………………….. 8
25. Main Component Locations …………………………………………………………………………………………………… 9
26. Product and Component Identification
27. Machine …………………………………………………………………………………………………………………………….. 10
28. Engine ………………………………………………………………………………………………………………………………. 13
29. Axle ………………………………………………………………………………………………………………………………….. 14
30. Gearbox …………………………………………………………………………………………………………………………….. 16
31. Operator Protective Structure ………………………………………………………………………………………………. 17
32. Safety Labels
33. General ……………………………………………………………………………………………………………………………… 19
34. Safety Label Identification ……………………………………………………………………………………………………. 19
35. Operator Station
36. Component Locations …………………………………………………………………………………………………………. 21
37. Interior Switches
38. Ignition Switch ……………………………………………………………………………………………………………………. 24
39. Multi-Purpose Switch ………………………………………………………………………………………………………….. 24
40. Cab Interior Light ……………………………………………………………………………………………………………….. 25
41. Console Switches
42. General ……………………………………………………………………………………………………………………………… 27
43. Road Lights ……………………………………………………………………………………………………………………….. 27
44. Rear Fog Lights …………………………………………………………………………………………………………………. 27
45. Hazard Warning Lights ……………………………………………………………………………………………………….. 27
46. Work Lights ……………………………………………………………………………………………………………………….. 28
47. Transmission Mode …………………………………………………………………………………………………………….. 28
48. Transmission Disconnect …………………………………………………………………………………………………….. 28
49. Tilt Lock …………………………………………………………………………………………………………………………….. 28
50. Automatic Smooth Ride System …………………………………………………………………………………………… 28
51. Heater ……………………………………………………………………………………………………………………………….. 28
52. Air-Conditioning ………………………………………………………………………………………………………………….. 29
53. Window Heater ………………………………………………………………………………………………………………….. 29
54. Inner Boom Extend-Retract …………………………………………………………………………………………………. 29
55. Controls Isolation ……………………………………………………………………………………………………………….. 29
56. Stabiliser Isolation ………………………………………………………………………………………………………………. 29
57. Chassis Levelling ……………………………………………………………………………………………………………….. 30
58. Hydraulic Function ……………………………………………………………………………………………………………… 30
59. Hydraulic Mode ………………………………………………………………………………………………………………….. 30
60. Hydraulic Venting ……………………………………………………………………………………………………………….. 30
61. Hydraulic Tow Hitch ……………………………………………………………………………………………………………. 30
62. Reverse Fan ……………………………………………………………………………………………………………………… 31
63. Rear Window Wiper ……………………………………………………………………………………………………………. 31
64. Roof Window Wiper ……………………………………………………………………………………………………………. 31
65. Operation
66. Introduction
67. General ……………………………………………………………………………………………………………………………… 33
68. Operating Safety
69. General ……………………………………………………………………………………………………………………………… 34
70. Worksite Safety ………………………………………………………………………………………………………………….. 36
71. Risk Assessment ……………………………………………………………………………………………………………….. 37
72. Walk-Around Inspection
73. General ……………………………………………………………………………………………………………………………… 39
74. Entering and Leaving the Operator Station
75. General ……………………………………………………………………………………………………………………………… 40
76. Emergency Exit ………………………………………………………………………………………………………………….. 40
77. Doors
78. Operator Door ……………………………………………………………………………………………………………………. 43
79. Windows
80. Rear Window …………………………………………………………………………………………………………………….. 47
81. Battery Isolator
82. General ……………………………………………………………………………………………………………………………… 49
83. Before Starting the Engine
84. General ……………………………………………………………………………………………………………………………… 50
85. Operator Seat
86. General ……………………………………………………………………………………………………………………………… 51
87. Basic Seat …………………………………………………………………………………………………………………………. 51
88. Suspension Seat ………………………………………………………………………………………………………………… 52
89. Heated Seat Controls …………………………………………………………………………………………………………. 55
90. Seat Belt
91. General ……………………………………………………………………………………………………………………………… 56
92. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 56
93. Static Seat Belt ………………………………………………………………………………………………………………….. 57
94. Mirrors
95. General ……………………………………………………………………………………………………………………………… 59
96. Starting the Engine
97. General ……………………………………………………………………………………………………………………………… 60
98. Immobiliser ………………………………………………………………………………………………………………………… 62
99. Stopping and Parking
100. General ……………………………………………………………………………………………………………………………… 66
101. Preparing for Travel
102. General ……………………………………………………………………………………………………………………………… 67
103. Preparing for Road Travel …………………………………………………………………………………………………… 67
104. Preparing for Worksite Travel ………………………………………………………………………………………………. 70
105. Smooth Ride System (SRS) ………………………………………………………………………………………………… 72
106. Beacon ……………………………………………………………………………………………………………………………… 73
107. Safety Equipment
108. Control Lock ………………………………………………………………………………………………………………………. 75
109. Drive Controls
110. Steering Wheel ………………………………………………………………………………………………………………….. 80
111. Steering Column ………………………………………………………………………………………………………………… 80
112. Accelerator Pedal ……………………………………………………………………………………………………………….. 80
113. Service Brake Pedal …………………………………………………………………………………………………………… 80
114. Park Brake ………………………………………………………………………………………………………………………… 81
115. Transmission Drive Lever ……………………………………………………………………………………………………. 81
116. Gear Lever ………………………………………………………………………………………………………………………… 83
117. Steer Mode Control ……………………………………………………………………………………………………………. 87
118. Instruments
119. Instrument Panel ………………………………………………………………………………………………………………… 88
120. Getting the Machine Moving
121. General ……………………………………………………………………………………………………………………………. 108
122. Slopes
123. General ……………………………………………………………………………………………………………………………. 110
124. Driving on Slopes …………………………………………………………………………………………………………….. 110
125. Working on Slopes …………………………………………………………………………………………………………… 111
126. Driving the Machine
127. Steer Modes …………………………………………………………………………………………………………………….. 113
128. Limited Slip Differential (LSD) ……………………………………………………………………………………………. 114
129. Towing Other Equipment …………………………………………………………………………………………………… 115
130. Operating Levers-Pedals
131. General ……………………………………………………………………………………………………………………………. 147
132. Control Layouts ………………………………………………………………………………………………………………… 147
133. Boom Controls …………………………………………………………………………………………………………………. 148
134. Chassis Levelling Controls ………………………………………………………………………………………………… 153
135. Stabiliser Controls …………………………………………………………………………………………………………….. 154
136. Auxiliary Circuit Controls ……………………………………………………………………………………………………. 157
137. Lifting and Loading
138. General ……………………………………………………………………………………………………………………………. 166
139. Load Charts …………………………………………………………………………………………………………………….. 166
140. Boom Indicators ……………………………………………………………………………………………………………….. 169
141. Inclinometers ……………………………………………………………………………………………………………………. 169
142. Interlocks …………………………………………………………………………………………………………………………. 170
143. Longitudinal Load Moment Indicator (LLMI) …………………………………………………………………………. 176
144. Load Motion Control System ……………………………………………………………………………………………… 178
145. Working with the Boom
146. General ……………………………………………………………………………………………………………………………. 186
147. Fork Ratings …………………………………………………………………………………………………………………….. 187
148. Repositioning the Forks …………………………………………………………………………………………………….. 187
149. Working with Pallets …………………………………………………………………………………………………………. 188
150. Working with Bales …………………………………………………………………………………………………………… 190
151. Working with Irregular Loads ……………………………………………………………………………………………… 191
152. Stacking Loads ………………………………………………………………………………………………………………… 192
153. Filling the Shovel ……………………………………………………………………………………………………………… 193
154. Loading a Truck ……………………………………………………………………………………………………………….. 194
155. Adjusting the Boom ………………………………………………………………………………………………………….. 194
156. Heating, Ventilating and Air-Conditioning (HVAC)
157. General ……………………………………………………………………………………………………………………………. 196
158. Air-Conditioning Controls …………………………………………………………………………………………………… 196
159. Face Level Fan ………………………………………………………………………………………………………………… 197
160. Fire Extinguisher
161. General ……………………………………………………………………………………………………………………………. 198
162. Moving a Disabled Machine
163. Jump-Starting the Engine ………………………………………………………………………………………………….. 199
164. Recovery Hitch …………………………………………………………………………………………………………………. 199
165. Lifting the Machine
166. General ……………………………………………………………………………………………………………………………. 201
167. Transporting the Machine
168. General ……………………………………………………………………………………………………………………………. 205
169. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 205
170. Operating Environment
171. General ……………………………………………………………………………………………………………………………. 211
172. Operating in Low Temperatures …………………………………………………………………………………………. 211
173. Operating in High Temperatures …………………………………………………………………………………………. 212
174. Refuelling
175. General ……………………………………………………………………………………………………………………………. 213
176. Low Fuel Levels ……………………………………………………………………………………………………………….. 213
177. Filling the Tank …………………………………………………………………………………………………………………. 213
178. Attachments
179. Working with Attachments
180. Introduction ………………………………………………………………………………………………………………………. 215
181. Attachments for your Machine ……………………………………………………………………………………………. 215
182. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 216
183. Tool Carrier
184. General ……………………………………………………………………………………………………………………………. 224
185. Quick-fit Carriage
186. General ……………………………………………………………………………………………………………………………. 229
187. Tow Hitches
188. General ……………………………………………………………………………………………………………………………. 233
189. Ladder Hitch …………………………………………………………………………………………………………………….. 236
190. Hydraulic Tow Hitch ………………………………………………………………………………………………………….. 240
191. Mechanical Tow Hitch ……………………………………………………………………………………………………….. 242
192. Side-Shift Carriage
193. General ……………………………………………………………………………………………………………………………. 245
194. Jibs
195. General ……………………………………………………………………………………………………………………………. 250
196. Extension Jib ……………………………………………………………………………………………………………………. 250
197. Roof Truss Jib ………………………………………………………………………………………………………………….. 251
198. Hooks
199. Fork-Mounted Hook ………………………………………………………………………………………………………….. 254
200. Work Platforms
201. General ……………………………………………………………………………………………………………………………. 256
202. Preservation and Storage
203. Cleaning
204. General ……………………………………………………………………………………………………………………………. 257
205. Preparation ………………………………………………………………………………………………………………………. 257
206. Checking For Damage
207. General ……………………………………………………………………………………………………………………………. 259
208. Storage
209. General ……………………………………………………………………………………………………………………………. 260
210. Put into Storage ……………………………………………………………………………………………………………….. 260
211. During Storage …………………………………………………………………………………………………………………. 260
212. Take out of Storage ………………………………………………………………………………………………………….. 261
213. Security
214. General ……………………………………………………………………………………………………………………………. 262
215. JCB Plantguard ………………………………………………………………………………………………………………… 262
216. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 262
217. LiveLink …………………………………………………………………………………………………………………………… 262
218. Maintenance
219. Introduction
220. General ……………………………………………………………………………………………………………………………. 263
221. Owner-Operator Support ……………………………………………………………………………………………………. 263
222. Service-Maintenance Agreements ………………………………………………………………………………………. 264
223. Initial Service and Inspection ……………………………………………………………………………………………… 264
224. Obtaining Spare Parts ………………………………………………………………………………………………………. 264
225. Maintenance Safety
226. General ……………………………………………………………………………………………………………………………. 265
227. Fluids and Lubricants ……………………………………………………………………………………………………….. 266
228. Maintenance Schedules
229. General ……………………………………………………………………………………………………………………………. 270
230. How to Use the Maintenance Schedules …………………………………………………………………………….. 270
231. Maintenance Intervals ……………………………………………………………………………………………………….. 270
232. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 271
233. Functional Tests and Final Inspection …………………………………………………………………………………. 273
234. Maintenance Positions
235. General ……………………………………………………………………………………………………………………………. 276
236. Maintenance Position – Boom Lowered ……………………………………………………………………………….. 276
237. Maintenance Position – Boom Raised …………………………………………………………………………………. 277
238. Service Points
239. General ……………………………………………………………………………………………………………………………. 283
240. Access Apertures
241. General ……………………………………………………………………………………………………………………………. 292
242. Battery Cover …………………………………………………………………………………………………………………… 292
243. Engine Compartment Cover ………………………………………………………………………………………………. 293
244. Rear Cover ………………………………………………………………………………………………………………………. 294
245. Undershield ……………………………………………………………………………………………………………………… 296
246. Tools
247. General ……………………………………………………………………………………………………………………………. 298
248. Toolbox ……………………………………………………………………………………………………………………………. 298
249. Lubrication
250. General ……………………………………………………………………………………………………………………………. 299
251. Preparation ……………………………………………………………………………………..

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