JCB 526-56 Loadall Operator Manual 9811-5900

JCB 526-56 Loadall Operator Manual 9811-5900 - Image 2

JCB 526-56 Loadall Operator Manual 9811-5900 - Image 3

JCB 526-56 Loadall Operator Manual 9811-5900 - Image 4

JCB 526-56 Loadall Operator Manual 9811-5900 - Image 5

jcb 526 56 loadall operator manual 9811 5900 2

jcb 526 56 loadall operator manual 9811 5900 3

JCB 526-56 Loadall Operator Manual 9811-5900

$20.00

Type Of Manual: Operator Manual
ManualID: 9811-5900
Number of Pages: 256
Size: 19.2MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 526-56 Loadall

1. Safety Notices
2. Important Information ………………………………………………………………………..vii
3. The Operator Manual ……………………………………………………………………vii
4. Safety Warnings …………………………………………………………………………..vii
5. Introduction
6. About This Manual ……………………………………………………………………………..1
7. Machine Model and Serial Number ………………………………………………….1
8. Using this Manual ………………………………………………………………………….1
9. Units of Measurement ……………………………………………………………………1
10. Left Side, Right Side ………………………………………………………………………1
11. Cab-Canopy …………………………………………………………………………………1
12. Cross References ………………………………………………………………………….1
13. Machine Description …………………………………………………………………………..2
14. The JCB Loadall ……………………………………………………………………………2
15. Intended Use ………………………………………………………………………………..2
16. Component Location ……………………………………………………………………..2
17. Safety Check List ……………………………………………………………………………….4
18. Safety – Yours and Others ………………………………………………………………4
19. General Safety ……………………………………………………………………………..4
20. Operating Safety …………………………………………………………………………..6
21. Maintenance Safety ……………………………………………………………………..10
22. Safety Labels …………………………………………………………………………………..16
23. Introduction …………………………………………………………………………………16
24. Safety Label Identification …………………………………………………………….17
25. Identifying Your Machine …………………………………………………………………..20
26. Machine Identification Plate ………………………………………………………….20
27. Component Identification Plates …………………………………………………….21
28. Machine Security ……………………………………………………………………………..24
29. Introduction …………………………………………………………………………………24
30. JCB Plantguard …………………………………………………………………………..24
31. Construction Equipment Security And Registration Scheme (CESAR) .24
32. Operation
33. Introduction ……………………………………………………………………………………..25
34. Before Entering the Cab ……………………………………………………………………26
35. Entering and Leaving the Cab ……………………………………………………………27
36. Emergency Exit …………………………………………………………………………..28
37. Doors and Windows …………………………………………………………………………29
38. Opening and Closing the Door ………………………………………………………29
39. Opening and Closing the Upper Door Section …………………………………29
40. Opening and Closing the Rear Window ………………………………………….30
41. Seat Controls …………………………………………………………………………………..31
42. Introduction …………………………………………………………………………………31
43. Basic Seat ………………………………………………………………………………….31
44. Suspension Seat (KAB 100 Series – Mechanical) …………………………….32
45. Suspension Seat (KAB 100 Series – Air) …………………………………………33
46. Seat Belt …………………………………………………………………………………………34
47. Inertia Reel Seat Belt …………………………………………………………………..34
48. Static Seat Belt ……………………………………………………………………………35
49. Cab Layout ……………………………………………………………………………………..36
50. Component Key …………………………………………………………………………..37
51. Drive Controls, Switches and Instruments ……………………………………………38
52. Drive Controls ……………………………………………………………………………..38
53. Switches …………………………………………………………………………………….45
54. Instrument Panel …………………………………………………………………………50
55. Air Conditioning and Cab Heater Controls ………………………………………56
56. Operating Levers ……………………………………………………………………………..57
57. Introduction …………………………………………………………………………………57
58. Control Layouts …………………………………………………………………………..57
59. Boom and Carriage Controls …………………………………………………………58
60. Auxiliary Controls ………………………………………………………………………..60
61. Safety Equipment …………………………………………………………………………….63
62. Control Locks ……………………………………………………………………………..63
63. Load Charts ………………………………………………………………………………..65
64. Boom Indicators ………………………………………………………………………….67
65. Load Moment Indicator (LMI) ………………………………………………………..68
66. Inclinometer ………………………………………………………………………………..72
67. Beacon ………………………………………………………………………………………72
68. Fire Extinguisher (if fitted) …………………………………………………………….73
69. Before Starting the Engine …………………………………………………………………74
70. Starting the Engine …………………………………………………………………………..76
71. Preparing the Machine for Travel ……………………………………………………….77
72. Introduction …………………………………………………………………………………77
73. Preparing for Road Travel …………………………………………………………….77
74. Preparing for Site Travel ……………………………………………………………….79
75. Smooth Ride System (SRS) ………………………………………………………….81
76. Getting the Machine Moving ………………………………………………………………82
77. Operating Practices ……………………………………………………………………..82
78. Operating Procedure ……………………………………………………………………83
79. Stopping and Parking the Machine ……………………………………………………..84
80. Working with the Machine …………………………………………………………………86
81. Operating Practices and Site Safety ………………………………………………86
82. Clothing and Safety Equipment ……………………………………………………..86
83. Danger Zone ………………………………………………………………………………86
84. Working with the Boom ………………………………………………………………..87
85. Use of Machines on Gradients or Slopes ………………………………………..97
86. Operating Environment ……………………………………………………………………..99
87. Introduction …………………………………………………………………………………99
88. Operating in Low Temperatures …………………………………………………….99
89. Operating in High Temperatures ……………………………………………………99
90. Tow Hitch Options …………………………………………………………………………..100
91. Introduction ……………………………………………………………………………….100
92. Connecting the Trailer ………………………………………………………………..101
93. Prepare the Trailer for Towing ……………………………………………………..104
94. Refuelling the Machine ……………………………………………………………………106
95. Low Fuel Levels ………………………………………………………………………..106
96. Filling the Tank ………………………………………………………………………….106
97. Moving a Disabled Machine …………………………………………………………….108
98. Recovery Hitch ………………………………………………………………………….108
99. Transporting the Machine ………………………………………………………………..109
100. Lifting a Machine …………………………………………………………………………… 110
101. Storage of the Machine ………………………………………………………………….. 111
102. Introduction ………………………………………………………………………………. 111
103. Storage Area ……………………………………………………………………………. 111
104. Prepare the Machine for Storage ………………………………………………… 111
105. Put the Machine into Storage ……………………………………………………… 111
106. During Storage …………………………………………………………………………. 111
107. Take the Machine Out of Storage ………………………………………………… 112
108. Routine Maintenance
109. Service Requirements ……………………………………………………………………. 113
110. Introduction ………………………………………………………………………………. 113
111. Owner-Operator Support ……………………………………………………………. 113
112. Service-Maintenance Agreements ………………………………………………. 113
113. Initial Service and Inspection (100 Hours) …………………………………….. 113
114. Fit for Purpose Tests for Lifting Equipment ……………………………………. 114
115. Obtaining Replacement Parts ……………………………………………………… 114
116. Health and Safety ………………………………………………………………………….. 115
117. Lubricants ………………………………………………………………………………… 115
118. Battery …………………………………………………………………………………….. 117
119. Service Schedules …………………………………………………………………………. 119
120. Introduction ………………………………………………………………………………. 119
121. How to Use the Service Schedules ……………………………………………… 119
122. Calendar Equivalents ………………………………………………………………… 119
123. Pre-start Cold Checks, Service Points and Fluid Levels ………………….120
124. Functional Test and Final Inspection …………………………………………….123
125. Fluids, Lubricants and Capacities ……………………………………………………..125
126. Coolant Mixtures ……………………………………………………………………….126
127. Fuel …………………………………………………………………………………………127
128. Prepare the Machine for Maintenance ………………………………………………130
129. Introduction ……………………………………………………………………………….130
130. How to Make the Machine Safe (Boom Lowered) …………………………..131
131. How to Make the Machine Safe (Boom Lifted) ……………………………….132
132. Cleaning the Machine ……………………………………………………………………..134
133. Introduction ……………………………………………………………………………….134
134. Preparing the Machine for Cleaning ……………………………………………..134
135. Cleaning the Machine …………………………………………………………………135
136. Fan Reverse (if fitted) …………………………………………………………………138
137. Checking for Damage ……………………………………………………………………..139
138. Check the Machine Body and Structure ………………………………………..139
139. Check the Tyres ………………………………………………………………………..139
140. Check the Seat and Seat Belt ……………………………………………………..139
141. Check the Hydraulic Hoses and Fittings ……………………………………….139
142. Checking the ROPS-FOPS Structure ……………………………………………140
143. Greasing ……………………………………………………………………………………….141
144. Introduction ……………………………………………………………………………….141
145. Preparing the Machine for Greasing …………………………………………….141
146. Every 50 Hours ………………………………………………………………………….142
147. Every 500 Hours ………………………………………………………………………..143
148. Every 1000 Hours ………………………………………………………………………145
149. Oiling ……………………………………………………………………………………………146
150. Park Brake Cable ………………………………………………………………………146
151. Control Levers …………………………………………………………………………..146
152. Access Panels ……………………………………………………………………………….147
153. Battery Cover ……………………………………………………………………………147
154. Engine Cover …………………………………………………………………………….148
155. Rear Cover ……………………………………………………………………………….149
156. Undershield ………………………………………………………………………………150
157. Cab Heater and Air Conditioning ………………………………………………………151
158. Changing the Air Intake Filter ………………………………………………………151
159. Brakes ………………………………………………………………………………………….152
160. Park Brake ………………………………………………………………………………..152
161. Foot Brake ………………………………………………………………………………..154
162. Electrical System ……………………………………………………………………………155
163. Battery ……………………………………………………………………………………..155
164. Jump Starting the Engine ……………………………………………………………157
165. Fuses ……………………………………………………………………………………….158
166. Primary Fuses …………………………………………………………………………..163
167. Relays ……………………………………………………………………………………..164
168. Engine ………………………………………………………………………………………….169
169. Oil and Filter ……………………………………………………………………………..169
170. Cooling System …………………………………………………………………………171
171. Front End Accessory Drive Belt …………………………………………………..173
172. Air Filter ……………………………………………………………………………………175
173. Fuel System …………………………………………………………………………………..177
174. Introduction ……………………………………………………………………………….177
175. Water Separator and Engine Fuel Filter ………………………………………..177
176. Bleeding the System ………………………………………………………………….182
177. Hydraulic System ……………………………………………………………………………183
178. Introduction ……………………………………………………………………………….183
179. Releasing the Hydraulic Pressure ………………………………………………..184
180. Oil and Filter ……………………………………………………………………………..185
181. Hose Burst Protection Valves ………………………………………………………188
182. Transmission …………………………………………………………………………………189
183. Gearbox ……………………………………………………………………………………189
184. Axles ………………………………………………………………………………………..192
185. Tyres and Wheels …………………………………………………………………………..196
186. Tyre Inflation ……………………………………………………………………………..196
187. Wheel Nuts ……………………………………………………………………………….197
188. Wheel Alignment ……………………………………………………………………………198
189. Introduction ……………………………………………………………………………….198
190. Manual Steer Mode Selector ……………………………………………………….198
191. Electronic Steer Mode Selector ……………………………………………………199
192. Wear Pads …………………………………………………………………………………….200
193. Boom Wear Pad Clearance …………………………………………………………200
194. Windscreen Washer ……………………………………………………………………….201
195. Checking the Level …………………………………………………………………….201
196. Fire Extinguisher (if fitted) ………………………………………………………………..202
197. Checking the Fire Extinguisher ……………………………………………………202
198. Optional Attachments
199. Introduction ……………………………………………………………………………………203
200. Attachments for your Machine ………………………………………………………….204
201. Connecting-Disconnecting Hydraulic Hoses ……………………………………….205
202. Introduction ……………………………………………………………………………….205
203. Connecting the Hydraulic Hoses ………………………………………………….205
204. Disconnecting the Hydraulic Hoses ………………………………………………206
205. Quick Release Couplings ……………………………………………………………207
206. Tool Carrier Attachments …………………………………………………………………209
207. Mechanical Pin Locking Option ……………………………………………………209
208. Hydraulic Pin Locking Option ……………………………………………………… 211
209. Q-Fit Attachments …………………………………………………………………………..215
210. Mechanical Pin Locking Option ……………………………………………………215
211. Hydraulic Pin Locking Option ………………………………………………………217
212. Extension Jib …………………………………………………………………………………221
213. Safety ………………………………………………………………………………………221
214. Installing-Removing ……………………………………………………………………221
215. Operation ………………………………………………………………………………….221
216. Maintenance ……………………………………………………………………………..222
217. Fork Mounted Hook ………………………………………………………………………..223
218. Safety ………………………………………………………………………………………223
219. Installing …………………………………………………………………………………..223
220. Removing …………………………………………………………………………………223
221. Operation ………………………………………………………………………………….224
222. Maintenance ……………………………………………………………………………..224
223. Work Platforms ………………………………………………………………………………225
224. Specifications
225. Static Dimensions …………………………………………………………………………..227
226. 526-56 ……………………………………………………………………………………..227
227. Performance Dimensions ………………………………………………………………..229
228. Lift Performance ………………………………………………………………………..229
229. Maximum Wading Depth …………………………………………………………….229
230. Axle Weight Distribution ………………………………………………………………….230
231. Noise Data …………………………………………………………………………………….231
232. Introduction ……………………………………………………………………………….231
233. 526-56 ……………………………………………………………………………………..231
234. Vibration Data ………………………………………………………………………………..232
235. Introduction ……………………………………………………………………………….232
236. 526-56 ……………………………………………………………………………………..233
237. Tyre Sizes and Pressures ………………………………………………………………..234
238. Introduction ……………………………………………………………………………….234
239. Specifications ……………………………………………………………………………234
240. Trailer Towing ………………………………………………………………………………..235
241. Towing Limitations ……………………………………………………………………..235
242. Load Charts …………………………………………………………………………………..236
243. Introduction ……………………………………………………………………………….236
244. Warranty Information
245. Machine Service Record Sheet ………………………………………………………..237
246. Registration Information ………………………………………………………………….239
247. European Community Standards
248. EC Declaration of Conformity …………………………………………………………..241
249. Introduction ……………………………………………………………………………….241
250. Explanation of the EC Declaration of Conformity ……………………………243

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