JCB 527-58 T4F Loadall Operator Manual 9831-2450

JCB 527-58 T4F Loadall Operator Manual 9831-2450 - Image 2

JCB 527-58 T4F Loadall Operator Manual 9831-2450 - Image 3

JCB 527-58 T4F Loadall Operator Manual 9831-2450 - Image 4

JCB 527-58 T4F Loadall Operator Manual 9831-2450 - Image 5

jcb 527 58 t4f loadall operator manual 9831 2450 2

jcb 527 58 t4f loadall operator manual 9831 2450 3

JCB 527-58 T4F Loadall Operator Manual 9831-2450

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-2450
Number of Pages: 330
Size: 35.8MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 527-58 T4F Loadall

1. Acronyms Glossary ………………………………………………………………………………………………………………………. ix
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
8. Cross References ………………………………………………………………………………………………………………… 2
9. Safety
10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
11. Safety Warnings …………………………………………………………………………………………………………………… 3
12. General Safety …………………………………………………………………………………………………………………….. 4
13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
14. About the Product
15. Introduction
16. General ……………………………………………………………………………………………………………………………….. 7
17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
18. Product Compliance ……………………………………………………………………………………………………………… 7
19. Description
20. General ……………………………………………………………………………………………………………………………….. 8
21. Intended Use ……………………………………………………………………………………………………………………….. 8
22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
23. Optional Equipment and Attachments …………………………………………………………………………………….. 8
24. Danger Zone ……………………………………………………………………………………………………………………….. 8
25. Main Component Locations …………………………………………………………………………………………………… 8
26. Product and Component Identification
27. Machine …………………………………………………………………………………………………………………………….. 10
28. Engine ………………………………………………………………………………………………………………………………. 11
29. Axle(s) ………………………………………………………………………………………………………………………………. 12
30. Gearbox …………………………………………………………………………………………………………………………….. 13
31. Operator Protective Structure ………………………………………………………………………………………………. 14
32. Safety Labels
33. General ……………………………………………………………………………………………………………………………… 16
34. Safety Label Identification ……………………………………………………………………………………………………. 16
35. Operator Station
36. Component Locations …………………………………………………………………………………………………………. 18
37. Interior Switches
38. Ignition Switch ……………………………………………………………………………………………………………………. 20
39. Multi-Purpose Switch ………………………………………………………………………………………………………….. 20
40. Cab Interior Light ……………………………………………………………………………………………………………….. 21
41. Console Switches
42. General ……………………………………………………………………………………………………………………………… 23
43. Road Lights ……………………………………………………………………………………………………………………….. 23
44. Rear Fog Lights …………………………………………………………………………………………………………………. 23
45. Hazard Warning Lights ……………………………………………………………………………………………………….. 23
46. Work Lights ……………………………………………………………………………………………………………………….. 23
47. Boom Work Light ……………………………………………………………………………………………………………….. 24
48. Information ………………………………………………………………………………………………………………………… 24
49. Tilt Lock …………………………………………………………………………………………………………………………….. 24
50. Smooth Ride System (SRS) ………………………………………………………………………………………………… 24
51. Beacon ……………………………………………………………………………………………………………………………… 24
52. Air-Conditioning ………………………………………………………………………………………………………………….. 24
53. Fan Switch ………………………………………………………………………………………………………………………… 24
54. Window Heater ………………………………………………………………………………………………………………….. 25
55. Inner Boom Extend-Retract …………………………………………………………………………………………………. 25
56. Controls Isolation ……………………………………………………………………………………………………………….. 25
57. Hydraulic Function ……………………………………………………………………………………………………………… 25
58. Hydraulic Tow Hitch ……………………………………………………………………………………………………………. 25
59. Reverse Fan ……………………………………………………………………………………………………………………… 26
60. Rear Window Wiper ……………………………………………………………………………………………………………. 26
61. Roof Window Wiper ……………………………………………………………………………………………………………. 26
62. Auxiliary Hydraulic Circuit ……………………………………………………………………………………………………. 26
63. Constant Flow ……………………………………………………………………………………………………………………. 26
64. Two Speed Range ……………………………………………………………………………………………………………… 26
65. Operation
66. Introduction
67. General ……………………………………………………………………………………………………………………………… 29
68. Operating Safety
69. General ……………………………………………………………………………………………………………………………… 30
70. Worksite Safety ………………………………………………………………………………………………………………….. 32
71. Risk Assessment ……………………………………………………………………………………………………………….. 33
72. Walk-Around Inspection
73. General ……………………………………………………………………………………………………………………………… 35
74. Entering and Leaving the Operator Station
75. General ……………………………………………………………………………………………………………………………… 36
76. Emergency Exit ………………………………………………………………………………………………………………….. 37
77. Doors
78. Operator Door ……………………………………………………………………………………………………………………. 38
79. Windows
80. Rear Window …………………………………………………………………………………………………………………….. 40
81. Battery Isolator
82. General ……………………………………………………………………………………………………………………………… 41
83. Before Starting the Engine
84. General ……………………………………………………………………………………………………………………………… 42
85. Operator Seat
86. General ……………………………………………………………………………………………………………………………… 43
87. Suspension Seat ………………………………………………………………………………………………………………… 43
88. Heated Seat Controls …………………………………………………………………………………………………………. 44
89. Seat Belt
90. General ……………………………………………………………………………………………………………………………… 46
91. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 46
92. Static Seat Belt ………………………………………………………………………………………………………………….. 47
93. Mirrors
94. General ……………………………………………………………………………………………………………………………… 49
95. Starting the Engine
96. General ……………………………………………………………………………………………………………………………… 50
97. Immobiliser ………………………………………………………………………………………………………………………… 52
98. Stopping and Parking
99. General ……………………………………………………………………………………………………………………………… 56
100. Preparing for Travel
101. General ……………………………………………………………………………………………………………………………… 57
102. Preparing for Road Travel …………………………………………………………………………………………………… 57
103. Preparing for Worksite Travel ………………………………………………………………………………………………. 59
104. Smooth Ride System (SRS) ………………………………………………………………………………………………… 60
105. Beacon ……………………………………………………………………………………………………………………………… 61
106. Safety Equipment
107. Control Lock ………………………………………………………………………………………………………………………. 63
108. Drive Controls
109. Steering Wheel ………………………………………………………………………………………………………………….. 64
110. Steering Column ………………………………………………………………………………………………………………… 64
111. Accelerator Pedal ……………………………………………………………………………………………………………….. 64
112. Hand Throttle Control …………………………………………………………………………………………………………. 64
113. Travel Speed Selector ………………………………………………………………………………………………………… 65
114. Service Brake Pedal …………………………………………………………………………………………………………… 66
115. Inching Pedal …………………………………………………………………………………………………………………….. 67
116. Park Brake ………………………………………………………………………………………………………………………… 67
117. Transmission Drive Lever ……………………………………………………………………………………………………. 67
118. Steer Mode Control ……………………………………………………………………………………………………………. 69
119. Instruments
120. Instrument Panel ………………………………………………………………………………………………………………… 71
121. Getting the Machine Moving
122. General ……………………………………………………………………………………………………………………………… 90
123. Slopes
124. General ……………………………………………………………………………………………………………………………… 92
125. Driving on Slopes ………………………………………………………………………………………………………………. 92
126. Working on Slopes …………………………………………………………………………………………………………….. 93
127. Driving the Machine
128. Steer Modes ………………………………………………………………………………………………………………………. 95
129. Limited Slip Differential (LSD) ……………………………………………………………………………………………… 96
130. Towing Other Equipment …………………………………………………………………………………………………….. 96
131. Operating Levers-Pedals
132. General ……………………………………………………………………………………………………………………………. 104
133. Control Layouts ………………………………………………………………………………………………………………… 104
134. Boom Controls …………………………………………………………………………………………………………………. 104
135. Chassis Levelling Controls ………………………………………………………………………………………………… 105
136. Auxiliary Circuit Controls ……………………………………………………………………………………………………. 106
137. Lifting and Loading
138. General ……………………………………………………………………………………………………………………………. 109
139. Load Charts …………………………………………………………………………………………………………………….. 109
140. Boom Indicators ……………………………………………………………………………………………………………….. 112
141. Inclinometers ……………………………………………………………………………………………………………………. 112
142. Longitudinal Load Moment Indicator (LLMI) …………………………………………………………………………. 113
143. Longitudinal Load Moment Control (LLMC) …………………………………………………………………………. 115
144. Working with the Boom
145. General ……………………………………………………………………………………………………………………………. 120
146. Fork Ratings …………………………………………………………………………………………………………………….. 121
147. Repositioning the Forks …………………………………………………………………………………………………….. 121
148. Working with Pallets …………………………………………………………………………………………………………. 122
149. Working with Bales …………………………………………………………………………………………………………… 124
150. Working with Irregular Loads ……………………………………………………………………………………………… 125
151. Stacking Loads ………………………………………………………………………………………………………………… 126
152. Filling the Shovel ……………………………………………………………………………………………………………… 127
153. Loading a Truck ……………………………………………………………………………………………………………….. 128
154. Adjusting the Boom ………………………………………………………………………………………………………….. 128
155. Heating, Ventilating and Air-Conditioning (HVAC)
156. General ……………………………………………………………………………………………………………………………. 130
157. Air-Conditioning Controls …………………………………………………………………………………………………… 130
158. Face Level Fan ………………………………………………………………………………………………………………… 131
159. Fire Extinguisher
160. General ……………………………………………………………………………………………………………………………. 132
161. Moving a Disabled Machine
162. General ……………………………………………………………………………………………………………………………. 133
163. Jump-Starting the Engine ………………………………………………………………………………………………….. 134
164. Recovery Hitch …………………………………………………………………………………………………………………. 135
165. Lifting the Machine
166. General ……………………………………………………………………………………………………………………………. 137
167. Transporting the Machine
168. General ……………………………………………………………………………………………………………………………. 138
169. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 138
170. Operating Environment
171. General ……………………………………………………………………………………………………………………………. 140
172. Operating in Low Temperatures …………………………………………………………………………………………. 140
173. Operating in High Temperatures …………………………………………………………………………………………. 140
174. Cab Filters ……………………………………………………………………………………………………………………….. 141
175. Refuelling
176. General ……………………………………………………………………………………………………………………………. 142
177. Low Fuel Levels ……………………………………………………………………………………………………………….. 142
178. Filling the Tank …………………………………………………………………………………………………………………. 142
179. Attachments
180. Working with Attachments
181. Introduction ………………………………………………………………………………………………………………………. 145
182. Attachments for your Machine ……………………………………………………………………………………………. 145
183. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 147
184. Tool Carrier
185. General ……………………………………………………………………………………………………………………………. 151
186. Quick-fit Carriage
187. General ……………………………………………………………………………………………………………………………. 156
188. Tow Hitches
189. General ……………………………………………………………………………………………………………………………. 161
190. Ladder Hitch …………………………………………………………………………………………………………………….. 164
191. Hydraulic Tow Hitch ………………………………………………………………………………………………………….. 168
192. Mechanical Tow Hitch ……………………………………………………………………………………………………….. 170
193. Side-Shift Carriage
194. General ……………………………………………………………………………………………………………………………. 173
195. Jibs
196. General ……………………………………………………………………………………………………………………………. 178
197. Extension Jib ……………………………………………………………………………………………………………………. 178
198. Roof Truss Jib ………………………………………………………………………………………………………………….. 179
199. Hooks
200. General ……………………………………………………………………………………………………………………………. 182
201. Fork-Mounted Hook ………………………………………………………………………………………………………….. 182
202. Work Platforms
203. General ……………………………………………………………………………………………………………………………. 185
204. Preservation and Storage
205. Cleaning
206. General ……………………………………………………………………………………………………………………………. 187
207. Preparation ………………………………………………………………………………………………………………………. 188
208. Checking For Damage
209. General ……………………………………………………………………………………………………………………………. 189
210. Storage
211. General ……………………………………………………………………………………………………………………………. 190
212. Put into Storage ……………………………………………………………………………………………………………….. 190
213. During Storage …………………………………………………………………………………………………………………. 191
214. Take out of Storage ………………………………………………………………………………………………………….. 191
215. Security
216. General ……………………………………………………………………………………………………………………………. 192
217. JCB Plantguard ………………………………………………………………………………………………………………… 192
218. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 192
219. LiveLink …………………………………………………………………………………………………………………………… 192
220. Maintenance
221. Introduction
222. General ……………………………………………………………………………………………………………………………. 193
223. Owner-Operator Support ……………………………………………………………………………………………………. 193
224. Service-Maintenance Agreements ………………………………………………………………………………………. 194
225. Initial Service and Inspection ……………………………………………………………………………………………… 194
226. Obtaining Spare Parts ………………………………………………………………………………………………………. 194
227. Maintenance Safety
228. General ……………………………………………………………………………………………………………………………. 195
229. Fluids and Lubricants ……………………………………………………………………………………………………….. 196
230. Maintenance Schedules
231. General ……………………………………………………………………………………………………………………………. 200
232. How to Use the Maintenance Schedules …………………………………………………………………………….. 200
233. Maintenance Intervals ……………………………………………………………………………………………………….. 200
234. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 201
235. Functional Tests and Final Inspection …………………………………………………………………………………. 203
236. Maintenance Positions
237. General ……………………………………………………………………………………………………………………………. 205
238. Maintenance Position – Boom Lowered ……………………………………………………………………………….. 205
239. Maintenance Position – Boom Raised …………………………………………………………………………………. 206
240. Service Points
241. General ……………………………………………………………………………………………………………………………. 209
242. Access Apertures
243. General ……………………………………………………………………………………………………………………………. 213
244. Battery Cover …………………………………………………………………………………………………………………… 213
245. Engine Compartment Cover ………………………………………………………………………………………………. 214
246. Rear Cover ………………………………………………………………………………………………………………………. 214
247. Undershield ……………………………………………………………………………………………………………………… 215
248. Deck Plate ……………………………………………………………………………………………………………………….. 219
249. Tools
250. General ……………………………………………………………………………………………………………………………. 221
251. Lubrication
252. General ……………………………………………………………………………………………………………………………. 222
253.

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