JCB 527-58 Tier 4I Operator Manual 9821-7000

JCB 527-58 Tier 4I Operator Manual 9821-7000 - Image 2

JCB 527-58 Tier 4I Operator Manual 9821-7000 - Image 3

JCB 527-58 Tier 4I Operator Manual 9821-7000 - Image 4

JCB 527-58 Tier 4I Operator Manual 9821-7000 - Image 5

jcb 527 58 tier 4i operator manual 9821 7000 2

jcb 527 58 tier 4i operator manual 9821 7000 3

JCB 527-58 Tier 4I Operator Manual 9821-7000

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-7000
Number of Pages: 302
Size: 20.3MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 527-58 Tier 4I

1. Safety Notices
2. Important Information …………………………………………………………………………1
3. The Operator Manual …………………………………………………………………….1
4. Safety Warnings ……………………………………………………………………………1
5. Introduction
6. About This Manual ……………………………………………………………………………..3
7. Product Compliance ………………………………………………………………………3
8. Machine Model and Serial Number ………………………………………………….3
9. Using this Manual ………………………………………………………………………….3
10. Left Side, Right Side ………………………………………………………………………3
11. Cab-Canopy …………………………………………………………………………………4
12. Cross References ………………………………………………………………………….4
13. Machine Description …………………………………………………………………………..5
14. The JCB Loadall ……………………………………………………………………………5
15. Intended Use ………………………………………………………………………………..5
16. Component Location ……………………………………………………………………..5
17. Safety Check List ……………………………………………………………………………….7
18. Safety – Yours and Others ………………………………………………………………7
19. General Safety ……………………………………………………………………………..7
20. Operating Safety …………………………………………………………………………..9
21. Maintenance Safety ……………………………………………………………………..13
22. Safety Labels …………………………………………………………………………………..18
23. Introduction …………………………………………………………………………………18
24. Safety Label Identification …………………………………………………………….19
25. Identifying Your Machine …………………………………………………………………..22
26. Machine Identification Plate ………………………………………………………….22
27. Component Identification Plates …………………………………………………….24
28. Machine Security ……………………………………………………………………………..28
29. Introduction …………………………………………………………………………………28
30. JCB Plantguard …………………………………………………………………………..28
31. LiveLink ……………………………………………………………………………………..28
32. Construction Equipment Security And Registration Scheme (CESAR) .28
33. Immobiliser …………………………………………………………………………………28
34. Operation
35. Introduction ……………………………………………………………………………………..31
36. Before Entering the Cab ……………………………………………………………………32
37. Entering and Leaving the Cab ……………………………………………………………33
38. Emergency Exit …………………………………………………………………………..34
39. Doors and Windows …………………………………………………………………………35
40. Opening and Closing the Door ………………………………………………………35
41. Opening and Closing the Upper Door Section …………………………………35
42. Opening and Closing the Rear Window ………………………………………….36
43. Visibility Aids ……………………………………………………………………………………37
44. Mirrors and Adjustment ………………………………………………………………..37
45. Seat Controls …………………………………………………………………………………..41
46. Introduction …………………………………………………………………………………41
47. Operator Present Switch ………………………………………………………………41
48. Seat Options ……………………………………………………………………………….41
49. Suspension Seat (KAB 100 Series – Mechanical) …………………………….42
50. Suspension Seat (KAB 100 Series – Air) …………………………………………43
51. Seat Belt …………………………………………………………………………………………44
52. Inertia Reel Seat Belt …………………………………………………………………..44
53. Static Seat Belt ……………………………………………………………………………45
54. Cab Layout ……………………………………………………………………………………..46
55. Component Key …………………………………………………………………………..47
56. Drive Controls, Switches and Instruments ……………………………………………48
57. Drive Controls ……………………………………………………………………………..48
58. Switches …………………………………………………………………………………….55
59. Instrument Panel …………………………………………………………………………61
60. LCD Screen ………………………………………………………………………………..63
61. Warning Lights …………………………………………………………………………….79
62. Air Conditioning and Cab Heater Controls ………………………………………81
63. Operating Lever ……………………………………………………………………………….82
64. Introduction …………………………………………………………………………………82
65. Boom and Carriage Controls …………………………………………………………83
66. Auxiliary Controls ………………………………………………………………………..84
67. Safety Equipment …………………………………………………………………………….86
68. Control Locks ……………………………………………………………………………..86
69. Load Charts ………………………………………………………………………………..87
70. Boom Indicators ………………………………………………………………………….89
71. Longitudinal Load Moment Indicator (LLMI) …………………………………….90
72. Longitudinal Load Moment Control (LLMC) System …………………………94
73. Inclinometer ………………………………………………………………………………..97
74. Beacon (if fitted) ………………………………………………………………………….98
75. Fire Extinguisher (if fitted) …………………………………………………………….99
76. Before Starting the Engine ……………………………………………………………….100
77. Starting the Engine …………………………………………………………………………102
78. Immobiliser (if fitted) …………………………………………………………………..104
79. Preparing the Machine for Travel ……………………………………………………..107
80. Introduction ……………………………………………………………………………….107
81. Preparing for Road Travel …………………………………………………………..107
82. Preparing for Site Travel ……………………………………………………………..109
83. Smooth Ride System (SRS) ……………………………………………………….. 110
84. Getting the Machine Moving ……………………………………………………………. 111
85. Operating Practices …………………………………………………………………… 111
86. Operating Procedure …………………………………………………………………. 112
87. Stopping and Parking the Machine …………………………………………………… 113
88. Working with the Machine ………………………………………………………………. 114
89. Operating Practices and Site Safety ……………………………………………. 114
90. Clothing and Safety Equipment …………………………………………………… 114
91. Danger Zone ……………………………………………………………………………. 114
92. Safety Practices ……………………………………………………………………….. 114
93. Working with the Boom ……………………………………………………………… 116
94. Use of Machines on Gradients or Slopes ………………………………………125
95. Operating Environment ……………………………………………………………………128
96. Operating in Low Temperatures …………………………………………………..128
97. Operating in High Temperatures ………………………………………………….128
98. Protection offered by the Cab ………………………………………………………129
99. Tow Hitch Options …………………………………………………………………………..130
100. Introduction ……………………………………………………………………………….130
101. Connecting the Trailer ………………………………………………………………..131
102. Prepare the Trailer for Towing ……………………………………………………..137
103. Refuelling the Machine ……………………………………………………………………139
104. Low Fuel Levels ………………………………………………………………………..139
105. Filling the Tank ………………………………………………………………………….139
106. Moving A Disabled Machine …………………………………………………………….141
107. Towing ……………………………………………………………………………………..141
108. Recovery Hitch ………………………………………………………………………….143
109. Transporting the Machine ………………………………………………………………..144
110. Lifting a Machine ……………………………………………………………………………145
111. Storage of the Machine …………………………………………………………………..146
112. Introduction ……………………………………………………………………………….146
113. Storage Area …………………………………………………………………………….146
114. Prepare the Machine for Storage …………………………………………………146
115. Put the Machine into Storage ………………………………………………………146
116. During Storage ………………………………………………………………………….146
117. Take the Machine Out of Storage …………………………………………………147
118. Routine Maintenance
119. Service Requirements …………………………………………………………………….149
120. Introduction ……………………………………………………………………………….149
121. Owner-Operator Support …………………………………………………………….149
122. Service-Maintenance Agreements ……………………………………………….149
123. Initial Service and Inspection (100 Hours) ……………………………………..149
124. Fit for Purpose Tests for Lifting Equipment …………………………………….150
125. Obtaining Replacement Parts ………………………………………………………150
126. Health and Safety …………………………………………………………………………..151
127. Lubricants …………………………………………………………………………………151
128. Battery ……………………………………………………………………………………..153
129. Service Schedules ………………………………………………………………………….155
130. Introduction ……………………………………………………………………………….155
131. How to Use the Service Schedules ………………………………………………155
132. Calendar Equivalents …………………………………………………………………155
133. Pre-start Cold Checks, Service Points and Fluid Levels ………………….156
134. Functional Test and Final Inspection …………………………………………….160
135. Fluids, Lubricants and Capacities ……………………………………………………..162
136. Coolant Mixtures ……………………………………………………………………….164
137. Fuels ………………………………………………………………………………………..164
138. Prepare the Machine for Maintenance ………………………………………………169
139. Introduction ……………………………………………………………………………….169
140. How to Make the Machine Safe (Boom Lowered) …………………………..170
141. How to Make the Machine Safe (Boom Lifted) ……………………………….171
142. Cleaning the Machine ……………………………………………………………………..173
143. Introduction ……………………………………………………………………………….173
144. Preparing the Machine for Cleaning ……………………………………………..173
145. Cleaning the Machine …………………………………………………………………174
146. Auto Fan Reverse (if fitted) …………………………………………………………176
147. Checking for Damage ……………………………………………………………………..177
148. Check the Machine Body and Structure ………………………………………..177
149. Check the Tyres ………………………………………………………………………..177
150. Check the Seat and Seat Belt ……………………………………………………..177
151. Check the Hydraulic Hoses and Fittings ……………………………………….177
152. Check the Electrical Circuits ………………………………………………………..178
153. Checking the ROPS-FOPS Structure ……………………………………………179
154. Greasing ……………………………………………………………………………………….180
155. Introduction ……………………………………………………………………………….180
156. Preparing the Machine for Greasing …………………………………………….180
157. Every 50 Hours ………………………………………………………………………….181
158. Every 500 Hours ………………………………………………………………………..183
159. Every 1000 Hours ………………………………………………………………………185
160. Oiling ……………………………………………………………………………………………186
161. Park Brake Cable ………………………………………………………………………186
162. Access Panels ……………………………………………………………………………….187
163. Introduction ……………………………………………………………………………….187
164. Battery Covers …………………………………………………………………………..187
165. Engine Cover …………………………………………………………………………….188
166. Rear Cover ……………………………………………………………………………….189
167. Deck Plate ………………………………………………………………………………..190
168. Engine Compartment Undershield ……………………………………………….191
169. Front Undershield ………………………………………………………………………192
170. Centre Undershield ……………………………………………………………………192
171. Rear Undershield ………………………………………………………………………193
172. Cab Undershield ………………………………………………………………………..194
173. Cab Heater and Air Conditioning ………………………………………………………195
174. Changing the Air Intake Filter ………………………………………………………195
175. Boom ……………………………………………………………………………………………196
176. Re-phasing of 3-Stage Booms …………………………………………………….196
177. Brakes ………………………………………………………………………………………….197
178. Park Brake ………………………………………………………………………………..197
179. Foot Brake ………………………………………………………………………………..199
180. Electrical System ……………………………………………………………………………200
181. Battery ……………………………………………………………………………………..200
182. Jump Starting the Engine ……………………………………………………………202
183. Secondary Fuses ………………………………………………………………………203
184. Primary Fuses …………………………………………………………………………..206
185. Relays ……………………………………………………………………………………..208
186. Engine ………………………………………………………………………………………….210
187. Oil and Filter ……………………………………………………………………………..210
188. Cooling System …………………………………………………………………………213
189. Crankcase Ventilation (if fitted) …………………………………………………….215
190. Front End Accessory Drive Belt …………………………………………………..216
191. Air Filter ……………………………………………………………………………………219
192. Fuel System …………………………………………………………………………………..220
193. Introduction ……………………………………………………………………………….220
194. Water Separator and Engine Fuel Filter ………………………………………..221
195. Bleeding the System ………………………………………………………………….225
196. Hydraulic System ……………………………………………………………………………226
197. Introduction ……………………………………………………………………………….226
198. Releasing the Hydraulic Pressure ………………………………………………..227
199. Oil and Filter ……………………………………………………………………………..228
200. Hose Burst Protection Valves ………………………………………………………231
201. Transmission …………………………………………………………………………………232
202. Axles ………………………………………………………………………………………..232
203. Transmission Motor Gear Train ……………………………………………………236
204. Tyres and Wheels …………………………………………………………………………..237
205. Tyre Inflation ……………………………………………………………………………..237
206. Checking the Wheel Nut Torques …………………………………………………238
207. Wheel Alignment ……………………………………………………………………………239
208. Introduction ……………………………………………………………………………….239
209. Electronic Steer Mode Selector ……………………………………………………240
210. Wear Pads …………………………………………………………………………………….241
211. Boom Wear Pad Clearance …………………………………………………………241
212. Windscreen Washer ……………………………………………………………………….242
213. Checking the Level …………………………………………………………………….242
214. Fire Extinguisher (if fitted) ………………………………………………………………..243
215. Checking the Fire Extinguisher ……………………………………………………243
216. Optional Attachments
217. Introduction ……………………………………………………………………………………245
218. Attachments for your Machine ………………………………………………………….246
219. Connecting-Disconnecting Hydraulic Hoses ……………………………………….247
220. Introduction ……………………………………………………………………………….247
221. Connecting the Hydraulic Hoses ………………………………………………….247
222. Disconnecting the Hydraulic Hoses ………………………………………………248
223. Quick Release Couplings ……………………………………………………………249
224. Tool Carrier Attachments …………………………………………………………………251
225. Mechanical Pin Locking Option ……………………………………………………251
226. Hydraulic Pin Locking Option ………………………………………………………253
227. Q-Fit Attachments …………………………………………………………………………..257
228. Mechanical Pin Locking Option ……………………………………………………257
229. Hydraulic Pin Locking Option ………………………………………………………259
230. Extension Jib …………………………………………………………………………………263
231. Safety ………………………………………………………………………………………263
232. Installing-Removing ……………………………………………………………………263
233. Operation ………………………………………………………………………………….263
234. Maintenance ……………………………………………………………………………..264
235. Fork Mounted Hook ………………………………………………………………………..265
236. Safety ………………………………………………………………………………………265
237. Installing …………………………………………………………………………………..265
238. Removing …………………………………………………………………………………265
239. Operation ………………………………………………………………………………….266
240. Maintenance ……………………………………………………………………………..266
241. Sideshift Carriage …………………………………………………………………………..267
242. Operation ………………………………………………………………………………….267
243. Installing the Sideshift Carriage ……………………………………………………268
244. Removing the Sideshift Carriage ………………………………………………….269
245. Maintenance ……………………………………………………………………………..270
246. Roof Truss Jib ……………………………………………………………………………….271
247. Safety ………………………………………………………………………………………271
248. Installing-Removing ……………………………………………………………………271
249. Operation ………………………………………………………………………………….271
250. Extending the Jib ……………………………………………………………………….272
251. Changing the Jib Angle ………………………………………………………………273
252. Maintenance ……………………………………………………………………………..273
253. Work Platforms ………………………………………………………………………………274
254. Specifications
255. Static Dimensions …………………………………………………………………………..275
256. Performance Dimensions ………………………………………………………………..277
257. Lift Performance ………………………………………………………………………..277
258. Maximum Wading Depth …………………………………………………………….278
259. Axle Weight Distribution ………………………………………………………………….279
260. Trailer Towing ………………………………………………………………………………..280
261. Towing Limitations ……………………………………………………………………..280
262. Tyre Sizes and Pressures ………………………………………………………………..281
263. Introduction ……………………………………………………………………………….281
264. Specifications ……………………………………………………………………………281
265. Noise Data …………………………………………………………………………………….282
266. Introduction ……………………………………………………………………………….282
267. 527-58 ……………………………………………………………………………………..282
268. Vibration Data ………………………………………………………………………………..283
269. Introduction ……………………………………………………………………………….283
270. 527-58 ……………………………………………………………………………………..284
271. Warranty Information
272. Machine Service Record Sheet ………………………………………………………..285
273. Registration Information ………………………………………………………………….287
274. European Community Standards
275. EC Declaration of Conformity …………………………………………………………..289
276. Introduction ……………………………………………………………………………….289
277. Explanation of the EC Declaration of Conformity ……………………………291

Rate this product